Crystal Quest 2510 Installation And Operation Manual

Econominder
Hide thumbs Also See for 2510:

Advertisement

Quick Links

Crystal Quest
2510 Econominder
®
INSTALLATION AND OPERATION GUIDE
Copyright 2017
Crystal Quest
®
All rights reserved
MADE IN THE USA
1
COMPONENT S

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 2510 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Crystal Quest 2510

  • Page 1 Crystal Quest 2510 Econominder ® INSTALLATION AND OPERATION GUIDE Copyright 2017 Crystal Quest ® All rights reserved MADE IN THE USA COMPONENT S...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS JOB SPECIFICATION SHEET JOB SPECIFICATION SHEET ..........2 Job Number: ____________________________________________ Model Number: __________________________________________ INSTALLATION ..............3 Water Hardness: _____________________________ ppm or gpg START-UP INSTRUCTIONS ............3 Capacity Per Unit: _______________________________________ Mineral Tank Size: _______ Diameter: _______ Height: ________ 3200 TIMER SETTING PROCEDURE ........4 Salt Setting per Regeneration: ____________________________ 3210 TIMER SETTING PROCEDURE ........4 1.
  • Page 3: Installation

    10. On units with a bypass, place in bypass position. Turn on the INSTALLATION main water supply. Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign Water Pressure material (usually solder) that may have resulted from the A minimum of 20 pounds (1.4 bar) of water pressure is installation.
  • Page 4: 3200 Timer Setting Procedure

    START-UP INSTRUCTIONS CONTINUED 5. Position the valve to the start of the brine tank fill cycle. Ensure water goes into the brine tank at the desired rate. The brine valve drive cam will hold the valve in this position to fill the brine tank for the first regeneration.
  • Page 5: Procedure

    Timer Setting Procedure 3210 TIMER SETTING PROCEDURE CONTINUED How To Change The Length Of The Backwash Time The program wheel as shown in the drawing is in the service position. As you look at the numbered side of the program 3.
  • Page 6: 3200 Time Clock Timer Assembly

    3200 TIME CLOCK TIMER ASSEMBLY...
  • Page 7 Item No. QTY Part No. Description 3200 TIME CLOCK TIMER ASSEMBLY 27 ....1 ..14381 ..... Skipper Wheel Assy, 12 Day CONTINUED ..14860 ..... Skipper Wheel Assy, 7 Day 28 ....1 ..13014 ..... Pointer, Regeneration 29 ....1 ..40096-24..Dial, 12 AM Regen Assy, Black Item No.
  • Page 8: 3210 Meter Delayed Timer Assembly

    3210 METER DELAYED TIMER ASSEMBLY...
  • Page 9 Item No. QTY Part No. Description 3210 METER DELAYED TIMER ASSEMBLY 30 ....1 ..14198 ..... Label, Indicator CONTINUED 31 ....1 ..15465 ..... Label, Caution 32 ....1 ..14007 ..... Label, Time of Day 33 ....1 ..14045 ..... Label, Instruction Item No.
  • Page 10: 3220 Meter Immediate Timer Assembly

    3220 METER IMMEDIATE TIMER ASSEMBLY...
  • Page 11 Item No. QTY Part No. Description 3220 METER IMMEDIATE TIMER ASSEMBLY 30 ....1 ..14198 ..... Label, Indicator CONTINUED 31 ....1 ..15465 ..... Label, Caution 32 ....1 ..14007 ..... Label, Time of Day 33 ....1 ..14045 ..... Label, Instruction Item No.
  • Page 12: Powerhead Assembly (Environmental)

    POWERHEAD ASSEMBLY (ENVIRONMENTAL)
  • Page 13 9 ....2 ..10338 ..... Pin, Roll, 3/32 x 7/8 Not Shown: 10 ....2 ..14923 ..... Screw, Pan Hd MACH, 4-40 x 1 1 ..15441 ..... Cable Guide Assy, 2510 5.0 in-lbs ±10% 1 ..15495 ..... Meter Cable, 13.87 inches 11 ....
  • Page 14: Manual Powerhead Assembly

    MANUAL POWERHEAD ASSEMBLY Item No. QTY Part No. Description 1 ....1 ..12593 ..... Backplate, Manual 2 ....1 ..12592 ..... Bracket, Lever Position 3 ....1 ..12596 ..... Screw, Spec Mach, 1/4 - 20 x 1/2 4 ....
  • Page 15: Control Valve Assembly

    Item No. QTY Part No. Description 14 ....1 ..18303 ..... O-ring, -336 1 ....1 ..19328 ..... Valve Body, 2510 2 ....1 ..11385-01 ..Housing, Flow Control, Plastic 15 ....1 ..13030 ..... Retainer, Dist Tube, O-ring 3 ....
  • Page 16 20 gpm 30 ....1 ..12974-0 ..Throat, Injector, #0, PVC 33 ....1 ..60090 ..... Piston Assy, 1500, 2510, 2750 ..12974-1 ..Throat, Injector, #1, PVC 34 ....1 ..60121 ..... Seal Kit, 1500, 2510, 2750 ..
  • Page 17: Softener Filter Conversion Kits

    SOFTENER FILTER CONVERSION KITS Item No. QTY Part No. Description 1 ......60101-02 ..Piston Conversion, No Seals, No Spacers, 2510 NHWBP 1600 2 ......60101-00 ..Piston Kit, No Seals, No Spacers, 2510 NHWBP Filter NOTE: FOR OPTIMAL SEAL LIFE, THE USE OF LUBRICANTS IS...
  • Page 18: Meter Assembly

    METER ASSEMBLY Item No. QTY Part No. Description 1 ....4 ..12473 ..... Screw - Meter Cover Assembly, 10-24 x 5/8-inch 2 ....1 ..15659 ..... Meter Cover Assy. - Ext., Rt. Angle (Not Shown) ..15452 ..... Meter Cap Assy, 3/4-inch to 2-inch , Std, Rt Ang/90, Plastic Paddle 3 ....
  • Page 19: 1600 Brine System Assembly

    ..60020-100 ..BLFC, 1.0 GPM, 1600 ..12774 ..... Tube, Brine Valve, 1500 16 ....1 ..60029-010 ..Brine Valve, 1600 Short ..40027 ..... Tube, Brine Valve, 2510, HWBP Stem, 0.25 gpm ..14428 ..... Tube, Brine Valve, 1600/1650, ..
  • Page 20: 1650 Brine System

    1 ..12098 ..... Retainer ..12774 ..... Tube, Brine Valve, 1500 60010-50 BLFC Assy. (Parts) ..40027 ..... Tube, Brine Valve, 2510, HWBP 1 ..17907 ..... Housing ..14428 ..... Tube, Brine Valve, 1600/1650, 1 ..10759 ....50 GPM Label NHWBP 1 ..
  • Page 21: Bypass Valve Assembly (Plastic)

    BYPASS VALVE ASSEMBLY (PLASTIC) Item No. QTY Part No. Description Item No. QTY Part No. Description 1 ....2 ..13305 ..... O-ring, -119 ..41026-02 ..Yoke, 1-inch , BSP, Cast, 2 ....2 ..13255 ..... Clip, Mounting MACHD, SS 3 ....
  • Page 22: Bypass Valve Assembly (Metal)

    BYPASS VALVE ASSEMBLY (METAL) Item No. QTY Part No. Description 1 ....1 ..40614 ..... Bypass Body, 3/4-inch ..40634 ..... Bypass Body, 1-inch , SS 2 ....1 ..14105 ..... Seal, Bypass, 560CD 3 ....1 ..11972 ..... Plug, Bypass 4 ....
  • Page 23: 2300 Safety Brine Valve

    2300 SAFETY BRINE VALVE Item No. QTY Part No. Description Item No. QTY Part No. Description 1 ....1 ..60027-00 ..Safety Brine Valve, 2300, ..60002-36 ..Air Check, #500, 36 inches Long Less Elbow ..60002-48 ..Air Check, #500, 48 inches Long 2 ....
  • Page 24: 2310 Safety Brine Valve

    2310 SAFETY BRINE VALVE...
  • Page 25 Item No. QTY Part No. Description 2310 SAFETY BRINE VALVE CONTINUED ..60002-34 ..Air Check, #500, 34 inches Long ..60002-36 ..Air Check, #500, 36 inches Long Item No. QTY Part No. Description ..60002-48 ..Air Check, #500, 48 inches Long 1 ....
  • Page 26: Seal & Spacer Tools & Replacement

    6. Remove the seal first using the wire hook with the finger loop SEAL & SPACER TOOLS & REPLACEMENT (see “Figure 7”). Figure 7 7. The spacer tool (use only for removing the spacers) has three retractable pins, retained by a rubber ring, at one end. They are retracted or pushed out by pulling or pushing the center button the opposite end.
  • Page 27: General Service Hints For Meter Control

    SEAL & SPACER TOOLS & REPLACEMENT CONTINUED 11. To replace seals, spacers and end ring, use special tool with the brass sleeve on one end. This is a double-purpose tool (see Figure 5). The male end acts as a pilot to hold the spacers as they are pushed into the valve body and the brass female end is used to insert the seals into the valve body.
  • Page 28: Troubleshooting

    TROUBLESHOOTING Problem Cause Correction Water conditioner fails to Electrical service to unit has been interrupted. Assure permanent electrical service (check fuse, plug, pull regenerate. chain, or switch) Timer is defective. Replace timer. Power failure. Reset time of day. Hard water. By-pass valve is open.
  • Page 29: Flow Data & Injector Draw Rates

    FLOW DATA & INJECTOR DRAW RATES...
  • Page 30: Wiring

    WIRING DIAGRAM...
  • Page 31: Service Assemblies

    Rt Ang/180 Plastic Paddle w/clps 60519-04 ..... Gear Assy, 3200, 24 Hour 4 Times/Day Pistons 60519-06 ..... Gear Assy, 3200, 24 Hour (12:00) 6 60090 ......Piston Assy, 1500, 2510, 2750 Times/Day 60101-01 ..... Piston Assy, NHWBP 60101-02 ..... Piston Conversion, 2510 NHWBP 1600 Brine Line Flow Control (BLFC) 60101-00 .....
  • Page 32 KEEP THIS MANUAL FOR FUTURE REFERENCE AND UNIT MAINTENANCE. Product design is subject to change without notice.

Table of Contents