Related Manuals for Crystal Quest CQE-CO-02048
Summary of Contents for Crystal Quest CQE-CO-02048
- Page 1 Crystal Quest 3900 Control Valve ® INSTALLATION AND OPERATION GUIDE Copyright 2017 Crystal Quest ® All rights reserved MADE IN THE USA COMPONENT S...
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Page 2: Table Of Contents
TABLE OF CONTENTS JOB SPECIFICATION SHEET JOB SPECIFICATION SHEET ..........2 Job Number: ____________________________________________ Model Number: __________________________________________ INSTALLATION ..............3 Water Hardness: _____________________________ ppm or gpg START-UP INSTRUCTIONS ........... 3 Capacity Per Unit: _______________________________________ 3200 TIMER SETTING PROCEDURE ........4 Mineral Tank Size: _______ Diameter: _______ Height: ________ 3210 &... -
Page 3: Installation
10. On units with a by-pass, place in by-pass position. Turn on the INSTALLATION main water supply. Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign Water Pressure material (usually solder) that may have resulted from the A minimum of 20 pounds (1.4 bar) of water pressure is installation. -
Page 4: 3200 Timer Setting Procedure
START-UP INSTRUCTIONS CONTINUED 5. Position the valve to the start of the brine tank fill cycle. Ensure water goes into the brine tank at the desired rate. The brine valve drive cam will hold the valve in this position to fill the brine tank for the first regeneration. -
Page 5: Procedure
3. Return timer to closed position engaging snap retainer in back 3210 & 3220 TIMER SETTING PROCEDURE plate. Make certain all electrical wires locate above snap CONTINUED retainer post. Timer Setting Procedure 2. This slight movement of the manual regeneration knob engages How To Change The Length Of The Backwash Time the program wheel and starts the regeneration program. -
Page 6: 3200 Time Clock Timer Assembly
3200 TIME CLOCK TIMER ASSEMBLY... - Page 7 Item No. QTY Part No. Description 3200 METER DELAYED TIMER ASSEMBLY 25 ....2 ..13311 ..... Spring, Detent, Timer CONTINUED 26 ....2 ..13300 ..... Ball, 1/4-inch, SS 27 ....1 ..14381 ..... Skipper Wheel Assy, 12 Day 1 ..
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Page 8: 3210 Meter Delayed Timer Assembly
3210 METER DELAYED TIMER ASSEMBLY... - Page 9 Item No. QTY Part No. Description 3210 METER DELAYED TIMER ASSEMBLY 31 ....1 ..15465 ..... Label, Caution CONTINUED 32 ....1 ..14007 ..... Label, Time of Day 33 ....1 ..14045 ..... Label, Instruction 34 ....1 ..13902 ..... Harness, 3200 Item No.
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Page 10: 3220 Meter Immediate Timer Assembly
3220 METER IMMEDIATE TIMER ASSEMBLY... - Page 11 Item No. QTY Part No. Description 3220 METER IMMEDIATE TIMER ASSEMBLY 28 ....1 ..15465 ..... Label, Caution CONTINUED 29 ....1 ..14007 ..... Label, Time of Day 30 ....1 ..15148 ..... Label, Instruction 31 ....1 ..40617 ..... Harness, 3220 Item No.
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Page 12: 3230 Remote Start Timer Assembly
3230 REMOTE START TIMER ASSEMBLY... - Page 13 Item No. QTY Part No. Description 3230 REMOTE START TIMER ASSEMBLY 20 ....1 ..15055 ..... Main Drive Gear CONTINUED 21 ....17 ... 41754 ..... Pin, Spring, 1/16 x 5/8 Stainless Steel, Timer 22 ....1 ..13011 ..... Cycle Actuator Arm Item No.
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Page 14: Control Drive Assembly
CONTROL DRIVE ASSEMBLY... - Page 15 Item No. QTY Part No. Description CONTROL DRIVE ASSEMBLY CONTINUED 31 ....1 ..16047 .... Link, Drive 32 ....1 ..11709 .... Pin, Drive Link 33 ....1 ..16048 .... Bearing, Drive Link Item No. QTY Part No. Description 34 ....
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Page 16: Adapter Control Drive Lower Powerhead
ADAPTER CONTROL DRIVE LOWER POWERHEAD... - Page 17 Item No. QTY Part No. Description ADAPTER CONTROL DRIVE LOWER 26 ..........Includes Item No: 2, 4, 7, 11, 12, POWERHEAD 15, 18, 20, 21, 22, 23, 28, 29, 30, CONTINUED 31, 32, 33, 34, 35, 36, 37, 38, 39, Item No.
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Page 18: Control Valve
CONTROL VALVE... - Page 19 Item No. QTY Part No. Description CONTROL VALVE CONTINUED ..60107-10 ..Piston Assy, 3900, NHWBP, Lower 40 ....... 60132 ..... Seal & Spacer Kit, 3900, Lower Item No. QTY Part No. Description 1 ....1 ..15114 ..... Valve Body ..
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Page 20: 1800 Series Brine System And Drain Line Flow Control Assembly
1800 SERIES BRINE SYSTEM AND DRAIN LINE FLOW CONTROL ASSEMBLY... - Page 21 Item No. QTY Part No. Description 1800 SERIES BRINE SYSTEM AND DRAIN LINE 15 ....2 ..18702 ..... Fitting, Tube, 1/2 NPT 5/8 FLOW CONTROL ASSEMBLY CONTINUED 16 ....1 ..18703 ..... Tube, Brine, 5/8 OD Annealed ..18703-01 ..Tube, Brine, 5/8 OD, Short, Item No.
- Page 22 Item No. QTY Part No. Description 1800 SERIES BRINE SYSTEM AND DRAIN LINE ..60812-75 ..DLFC, 2-inch BSP/Metric, FLOW CONTROL ASSEMBLY CONTINUED 75 gpm ..60812-80 ..DLFC, 2-inch BSP/Metric, Item No. QTY Part No. Description 80 gpm ..60272-07 ..Injector Assy, 1800, #7, Upflow ..
- Page 23 1800 SERIES BRINE SYSTEM AND DRAIN LINE FLOW CONTROL ASSEMBLY CONTINUED Item No. QTY Part No. Description ..60710-4.0 ..BLFC, 1-inch F x 1-inch M, NPT, 4.0 gpm ..60710-5.0 ..BLFC, 1-inch F x 1-inch M, NPT, 5.0 gpm ..
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Page 24: 3-Inch Meter Assembly
3-INCH METER ASSEMBLY Item No. QTY Part No. Description Item No. QTY Part No. Description 1 ....1 ..43787-10 ..Body, Meter, 3”, SS, NPT 11 ....1 ..16280 ..... Flow Straightener, 3” 1 ..43787-20 ..Body, Meter, 3”, SS, BSP 12 ....... -
Page 25: Service Valve Operator Assembly
SERVICE VALVE OPERATOR ASSEMBLY Item No. QTY Part No. Description 1 ....1 ..15074 ..... Body, SVO 2 ....1 ..16065 ..... Piston & Stem, SVO 3 ....1 ..10141 ..... O-ring, -010 4 ....2 ..14835 ..... Seal, 3150 5 .... -
Page 26: 2350 Safety Brine Valve
2350 SAFETY BRINE VALVE Item No. QTY Part No. Description 1 ....1 ..60038 ..... Safety Brine Valve, 2350 1A ....1 ..61024 ..... Actuator Assy, 2350 Brine 2 ....1 ..60028-30 ..Float Assy, 2350, 30-inch Wht .. -
Page 27: Troubleshooting
TROUBLESHOOTING Problem Cause Correction Water conditioner fails to Electrical service to unit has been interrupted. Assure permanent electrical service (check fuse, plug, pull regenerate. chain, or switch) Timer is defective. Replace timer. Power failure. Reset time of day. Hard water. By-pass valve is open. -
Page 28: General Service Hints For Meter Control
GENERAL SERVICE HINTS FOR METER WATER CONDITIONER FLOW DIAGRAMS CONTROL 1 Service Position Problem: Softener delivers hard water Reason: Reserve capacity has been exceeded. Correction: Check salt dosage requirements and reset program wheel to provide additional reserve. Reason: Program wheel is not rotating with meter output. Correction: Pull cable out of meter cover and rotate manually. - Page 29 WATER CONDITIONER FLOW DIAGRAMS CONTINUED 3 Brine Position 5 Rapid Rinse Position Hard water enters at valve inlet – flows through injector nozzle Hard water enters at valve inlet – flows through the regeneration and throat to draw brine from the brine tank. Brine flows down valve directly down through the mineral –...
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Page 30: Flow Data & Injector Draw Rates
FLOW DATA & INJECTOR DRAW RATES... -
Page 31: Dimensional Drawing 3900 Top Mount
DIMENSIONAL DRAWING 3900 TOP MOUNT... -
Page 32: Dimensional Drawing 3900 Side Mount
DIMENSIONAL DRAWING 3900 SIDE MOUNT... -
Page 33: Typical Installations
TYPICAL INSTALLATIONS System #4 - Typical Single Tank Installation with System #6 Interlock - Typical Twin Tank Installa- Optional Meter tion with Optional Meter Interlock and No Hard Water Bypass System #5 Interlock - Typical Twin Tank Installa- tion with Optional Meter Interlock and No Hard Water Bypass... -
Page 34: Valve Wiring
VALVE WIRING System #4 System #4 with Remote Meter... - Page 35 VALVE WIRING CONTINUED System #5...
- Page 36 VALVE WIRING CONTINUED System #6...
- Page 37 VALVE WIRING CONTINUED System #7...
- Page 38 VALVE WIRING CONTINUED System #7 Multi-valve...
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Page 39: Service Assemblies
60058-01 3900 Lower Drive Motor Assembly - SERVICE ASSEMBLIES 115 V System #4: 10302 ......Insulator - Switch 10872 ......Screw - Hex Head 60036-02 1800 Brine Valve: 11080 ......Screw - Flat Head 11772 ......Spring 10218 ......Switch 11774 ...... - Page 40 KEEP THIS MANUAL FOR FUTURE REFERENCE AND UNIT MAINTENANCE. Product design is subject to change without notice.
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