Johnson Controls M9204-GG 2 Series Installation Manual
Johnson Controls M9204-GG 2 Series Installation Manual

Johnson Controls M9204-GG 2 Series Installation Manual

Proportional electric spring return actuators

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M9204-GGx-2(Z) Series Proportional Electric Spring Return
Actuators
Installation Guide
M9204-GGA-2, M9204-GGB-2,
M9204-GGA-2Z, M9204-GGB-2Z
Applications
The M9204-GGx-2(Z) Series Proportional Electric Spring Return Actuators are direct-mount actuators that operate
on AC/DC 24 V power. These bidirectional actuators do not require a damper linkage, and are easily installed on
round shafts from 1/4 to 1/2 in. (6 to 12 mm) or square shafts from 1/4 to 5/16 in. (6 to 8 mm) using the standard
shaft clamp included with the actuator.
A single M9204-GGx-2(Z) Series Proportional Electric Spring Return Actuator provides 35 lb·in. (4 N·m) running
and spring return torque. An integral line voltage auxiliary switch, available only on the M9204-xxB-2(Z) models,
indicates end-stop position, or performs switching functions within the selected rotation range.
M9204-GGA-2 and M9204-GGA-2Z actuators include plenum-rated cables and are specially configured for
installation in spaces used for environmental air-handling purposes other than ducts and plenums as specified in
National Fire Protection Association (NFPA) 70: National Electrical Code section 300.22(C), Other Space Used for
Environmental Air. The space over a hung ceiling used for environmental air handling purposes is an example of
the type of space for which these actuators are configured.
IMPORTANT: Use this M9204-GGx-2(Z) Series Proportional Electric Spring Return Actuator only to control
equipment under normal operating conditions. Where failure or malfunction of the actuator could lead to
personal injury or property damage to the controlled equipment or other property, additional precautions must be
designed into the control system. Incorporate and maintain other devices, such as supervisory or alarm systems
or safety or limit controls, intended to warn of or protect against failure or malfunction of the actuator.
IMPORTANT : Utiliser ce M9204-GGx-2(Z) Series Proportional Electric Spring Return Actuator uniquement
pour commander des équipements dans des conditions normales de fonctionnement. Lorsqu'une défaillance ou
un dysfonctionnement du actuator risque de provoquer des blessures ou d'endommager l'équipement contrôlé
ou un autre équipement, la conception du système de contrôle doit intégrer des dispositifs de protection
supplémentaires. Veiller dans ce cas à intégrer de façon permanente d'autres dispositifs, tels que des systèmes
de supervision ou d'alarme, ou des dispositifs de sécurité ou de limitation, ayant une fonction d'avertissement ou
de protection en cas de défaillance ou de dysfonctionnement du actuator.
Installation
The M9204-GGx-2(Z) Series Proportional Electric Spring Return Actuators mount directly to the surface in any
convenient orientation using two No. M3.5 x 9.5 mm self-drilling sheet metal screws and the anti-rotation bracket
(parts included with the actuator). No additional linkages or couplers are required. Electrical connections are
color-coded and identified with numbers permanently marked on the actuator cable. A tag on the actuator cable
identifies the electrical connections and wiring details are included on the actuator housing.
IMPORTANT: Do not install or use this M9204-GGx-2(Z) Series Proportional Electric Spring Return Actuators
in or near environments where corrosive substances or vapors could be present. Exposure of the electric
actuator to corrosive environments may damage the internal components of the device, and will void the
warranty.
M9204-GGx-2(Z) Series Proportional Electric Spring Return Actuators
1
3463602693
34-636-02693, Rev. A
Issued March 2022

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Summary of Contents for Johnson Controls M9204-GG 2 Series

  • Page 1 3463602693 M9204-GGx-2(Z) Series Proportional Electric Spring Return Actuators Installation Guide M9204-GGA-2, M9204-GGB-2, 34-636-02693, Rev. A M9204-GGA-2Z, M9204-GGB-2Z Issued March 2022 Applications The M9204-GGx-2(Z) Series Proportional Electric Spring Return Actuators are direct-mount actuators that operate on AC/DC 24 V power. These bidirectional actuators do not require a damper linkage, and are easily installed on round shafts from 1/4 to 1/2 in.
  • Page 2: Parts Included

    Parts included • M9204-GGx-2(Z) actuator • M9203-603 adjustable stop kit • M9000-604 anti-rotation bracket with two No. M3.5 x 9.5 mm, pan-head, cross-recessed (Phillips), self-drilling and self-tapping screws Special tools needed • 10 mm wrench/socket • drill with Phillips bit, driver size 1 Dimensions 3-15/16 2-1/4...
  • Page 3 Code number Description DMPR-KC003 7 in. (178 mm) blade pin extension (without bracket) for Johnson Controls® direct-mount damper applications (quantity 1) Note: Available with damper and may be ordered separately Weathershield kit for damper application of M9204, M9308, and M9310 Series Electric Actuators (quantity...
  • Page 4: Counterclockwise (Ccw) Spring Return Direction - Clockwise (Cw) Powered Operation

    Counterclockwise (CCW) spring return direction – clockwise (CW) powered operation For CCW spring return direction, mount the actuator to the damper shaft so that side A of the actuator is away from the damper as illustrated in Figure 2. With power applied, the actuator drives CW from the 0° position and spring returns CCW.
  • Page 5: Mounting The Actuator

    If the damper shaft extends less than 0.79 in. (20 mm), a shaft extension is required to mount the actuator. Figure 4: Changing the coupler position To change the coupler’s position, see Figure 4 and proceed as follows: 1. Mount the coupler on either side A or side B of the actuator as determined by the shaft length. 2.
  • Page 6 3-1/4 2-1/4 (82.5) (57.5) Self-Drilling Sheet Metal Screws (2) Anti-Rotation Bracket Damper Frame Figure 6: Anti-rotation mounting bracket 4. Secure the anti-rotation bracket to the damper frame or duct using the two No. M3.5 x 9.5 mm self-drilling sheet metal screws provided. IMPORTANT: Do not overtighten the mounting screws to avoid stripping the threads.
  • Page 7 2. Position the stroke-limiting stop in the serrated slot with its leading edge at the scale position matching the desired stroke. 3. The product label marks hole positions for the M3-0.5 x 8 mm self-tapping screw provided with the adjustable stop kit.
  • Page 8 Wiring See Figure 9, Figure 10, and Figure 11 to wire the applicable M9204-GGx-2(Z) Series model DC 0(2)...10 V Control BLK RED GRY ORN AC/DC 24 V DC 0(2)...10 V DC 0(2)...10 V 0(4)...20 mA Control with External Resistor BLK RED GRY ORN AC/DC 24 V 0(4)...20 mA...
  • Page 9 Override to MIN position Override to MAX position BLK RED GRY ORN BLK RED GRY ORN 24 V 24 V DC 0(2)...10 V DC 0(2)...10 V DC 0(2)...10 V DC 0(2)...10 V A Open = MIN Position B Closed = MAX Position A Closed = Normal Operation C Closed = Normal Operation Override to...
  • Page 10 BLK/ BLK/ BLK/ Figure 11: Auxiliary switch wiring diagram WARNING: Risk of Electric Shock. Disconnect or isolate all power supplies before making electrical connections. More than one disconnection or isolation may be required to completely de-energize equipment. Contact with components carrying hazardous voltage can cause electric shock and may result in severe personal injury or death.
  • Page 11: Using Conduit

    Using conduit All M9204-xxx-2(Z) Series Actuators accept 1/2 in. threaded electrician’s fittings. Figure 12: Adding flexible metal conduit 1. Feed the actuator cables through the field supplied electrician’s fitting and conduit. 2. Thread the electrician’s fitting into the actuator and secure the conduit to the fitting in accordance with local building code requirements.
  • Page 12: Control Response

    Control response The installation side of the actuator and the position of the mode selection switch combine to determine control response from the actuator. See Figure 14. Installation Side 50 30 Mode Selection Switch Input Signal 2-10 2-10 2-10 2-10 2-10 2-10 0-10...
  • Page 13: Repair Information

    A number of replacement parts are available; see Table 1 for more details. If an M9204-GGx-2(Z) Series Proportional Electric Spring Return Actuator fails to operate within its specifications, replace the unit. For a replacement electric actuator, contact the nearest Johnson Controls representative. M9204-GGx-2(Z) Series Proportional Electric Spring Return Actuators Installation Guide...
  • Page 14: Technical Specifications

    Technical specifications M9204-GGx-2(Z) Series Proportional Electric Spring Return Actuator (Part 1 of 2 ) Power -GGx-2 models AC 24 V (AC 19.2 V to 28.8 V) at 50/60 Hz: Class 2 (North America) or Safety requirements Extra-Low Voltage (SELV) (Europe), 4.7 VA running, 2.7 VA holding position DC 24 V (DC 21.6 V to 28.8 V): Class 2 (North America) or SELV (Europe), 1.8 W running, 1 W holding position Minimum transformer size: 6 VA per actuator...
  • Page 15 Branch offices: Principal wide Johnson Controls® are registered trademarks of Johnson Controls. All other marks herein are the marks of their respective owners. © Copyright 2022 Johnson Controls. All rights reserved. Any unauthorized use or copying is strictly prohibited. www.johnsoncontrols.com...

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