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T e c h n i c a l m a n u a l
c o d e 9 7 0 7 1 2 5 7 r e v . 0 0
SUPREME (17-22-28)
FUTURA (17-22-28)
CLASSIC (17-22-28)
Series 2019
C E F L A S . C . V i a S e l i c e P r o v . l e 2 3 / A - 4 0 0 2 6 I m o l a ( B O )
A f t e r S a l e s S e r v i c e
t e l . + 3 9 0 5 4 2 6 5 3 5 6 6 - Fa x + 3 9 0 5 4 2 6 5 3 5 9 6
E - m a i l : s e r v i c e . s t e r i l i z a t i o n @ c e fl a . i t

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  • Page 1 T e c h n i c a l m a n u a l c o d e 9 7 0 7 1 2 5 7 r e v . 0 0 SUPREME (17-22-28) FUTURA (17-22-28) CLASSIC (17-22-28) Series 2019 C E F L A S .
  • Page 3 97071257 Rev. 00 2019-03...
  • Page 4 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL ITALIANO Page left blank intentionally...
  • Page 5: Table Of Contents

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL CONTENTS 1. GENERAL WARNINGS ............................4 1.1. FOREWORD ..............................4 1.2. SAFETY INSTRUCTIONS ..........................5 2. PACKING AND TRANSPORT ..........................7 2.1. TRANSPORT AND STORAGE ........................7 2.2. DAMAGE DURING SHIPMENT........................8 3.
  • Page 6: General Warnings

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 1. GENERAL WARNINGS 1.1. FOREWORD The device described in this manual is manufactured by CEFLA s.c. - via Selice Provinciale 23/A - 40026 Imola (BO) Italia, which is the manufacturer, in compliance with the applicable European Directives detailed in the declaration of conformity.
  • Page 7: Safety Instructions

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 1.2. SAFETY INSTRUCTIONS Information that draws the user’s attention to the need of preventing dangerous situations and ensuring the correct and safe use of the device is reported in the text according to the following layout: SYMBOL DESCRIPTION WARNING: General obligation...
  • Page 8 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL SYMBOL DESCRIPTION DANGER: Hot surface DANGER: Biological risk DANGER: Sharp objects DANGER: Corrosive substances DANGER: Flammable materials DANGER: Tipping over DANGER: Heavy object. Two persons are required WARNING! ALWAYS DISCONNECT power supply before performing any maintenance or cleaning operation. The packed device must be handled using, where possible, suitable mechanical means (forklift, pallet truck, etc.) and following the indications on the package.
  • Page 9: Packing And Transport

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 2. PACKING AND TRANSPORT 2.1. TRANSPORT AND STORAGE Instructions on how to handle, store and open the package are given on the outside of the cardboard box. These instructions must be carefully followed. 1) Transport and store only in the direction indicated by the arrows 2) Do not overlap more than three units...
  • Page 10: Damage During Shipment

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 2.2. DAMAGE DURING SHIPMENT When the device is received, check the packing container for any damage suffered. If the packages are found to be damaged on delivery, accept them with reserve by signing the delivery note and indicating that the “CONTENTS ARE ACCEPTED BUT THEY NEED TO BE CHECKED”.
  • Page 11: Guidelines - Safety Test - Validation (If Required)

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 3. GUIDELINES - SAFETY TEST - VALIDATION (IF REQUIRED) Periodical checks to be carried out every year and checks after repair/updates/settings with reference to Standard IEC 61010. Safety standards for medical electrical equipment classified according to IEC 61010 in Class 1. 3.1.
  • Page 12: Conformity Report

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 3.2. CONFORMITY REPORT CONFORMITY REPORT - Ref. Standard: STANDARD CLASS IEC 61010 Scheduled maintenance DEALER: Unscheduled maintenance DENTAL SURGERY Dr.: DEVICE: SERIAL NUMBER: MEASUREMENT INSTRUMENT - MODEL: S/N: VISUAL INSPECTION ...
  • Page 13: Application Example With Instrument Secutest Siii+ On Sterilizer Or Thermodisinfector

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 3.3. APPLICATION EXAMPLE WITH INSTRUMENT SECUTEST SIII+ ON STERILIZER OR THERMODISINFECTOR  Measurement of earth conductor resistance  Measurement of earth-leakage current  Measurement of insulation resistance between network and earth Disconnect power supply cable of the device and connect it to the relevant instrument socket (e.g.: SECUTEST SIII+).
  • Page 14 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL Connect the clamp to the frame at the point indicated in the following picture: Metal foot [A] WARNING: During measurement execution, hazardous voltage could remain in the device. Press “Start” to start test sequences. Depending on your instrument, you have to select all the tests indicated below: A) measurement of earth conductor resistance B) measurement of earth-leakage current...
  • Page 15: Indications For The Solution Of Non-Conformities Detected In The Test

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL The tester issues (where applicable) a paper report with test results a) Check that the test is passed b) Add the values to the conformity report only in the absence of the paper report (otherwise attach the report and tick the tests in the report as performed) c) If one or more tests have not been passed, see section 4 (“Indications for the solution of non-conformities detected in the test”)
  • Page 16: Functioning

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 4. FUNCTIONING NOTE UNIT OF MEASURE: pressure (a.s.l.) 1 bar (value in relative barg at sea level) 0 relative bar = 1 absolute bar 4.1. PRE-HEATING When the autoclave is turned on, the pre-heating setting screen is displayed, set by default to ON with a time of 60’. Depending on the user’s choice, it can be: - PRE-HEATING not active (OFF) - PRE-HEATING active (ON)
  • Page 17: Warm Up

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL With PRE-HEATING active and closed door, solenoid valve EV5 is activated. PRE-HEATING - component activation status Drain Chamber High drain Air inlet Low drain deflector air inlet (N.O.) (N.C.) (N.C.) (3V) (N.C.) Off (0)
  • Page 18 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 134° C Program B Cycle - 4’00’’ 1. CS – Cycle Start 2. CSV – Cycle Start Vacuum 3. 1PV – First Pulse Vacuum 4. 1PP – First Pressure Pulse 5.
  • Page 19: 1St Vacuum Phase

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 4.3. 1st VACUUM PHASE This phase represents the actual start of the sterilization cycle; with the activation of the vacuum pump it is possible to reach the maximum level of vacuum inside the chamber at - 0.80 bar. During the whole phase, the chamber tube bundle heating element and the generator heating element are activated to allow for a correct management of the following steam generation.
  • Page 20 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 134° C Program B Cycle - 4’00’’ FUNCTIONING...
  • Page 21 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL According to the vacuum pump model present in the autoclave, a specific minimum pressure value is required, that can be achieved during vacuum pulses. VACUUM PUMP PMIN [bar] Model H5 -0.75 Model H5P3 -0.80...
  • Page 22: 1St Pressure Rise

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 4.4. 1st PRESSURE RISE In this phase the steam injection is activated in the chamber, bringing the pressure from the negative value reached during vacuum pulse to 1.00 bar. The pressure rise is divided into two parts; the first one from - 0.80 bar to 0.00 bar and the second one from 0.00 bar to 1.00 bar.
  • Page 23 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL FUNCTIONING...
  • Page 24: 2Nd Vacuum Phase

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 4.5. 2nd VACUUM PHASE This phase of the cycle allows the chamber pressure to drop below the value of 1.00 bar reached during the 1 PRESSURE RISE, by discharging steam through solenoid valve EV1 and draining condensate through the solenoid valve EV3 connected to the chamber filter.
  • Page 25 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL FUNCTIONING...
  • Page 26: 2Nd Pressure Rise

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 4.6. 2nd PRESSURE RISE This phase is similar to the 1 PRESSURE RISE and brings the pressure from the negative value reached during vacuum pulse to 1.00 bar. The sequence of vacuum pulses and pressure rises allows eliminating almost totally the residual air from the sterilization chamber, which is also discharged from any hollow bodies or porous materials belonging to the load.
  • Page 27 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL FUNCTIONING...
  • Page 28: 3Rd Vacuum Phase

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 4.7. 3rd VACUUM PHASE This phase too, which precedes the PROCESS phase, includes the direct steam and condensate drainage followed by a forced decrease down to - 0.80 by means of the vacuum pump. In order to make it easier to reach the value of -0.80 bar, also solenoid valve EV2 is activated for 5”.
  • Page 29 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL FUNCTIONING...
  • Page 30: 3Rd Pressure Rise

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 4.8. 3rd PRESSURE RISE Alternating vacuum decreases down to the value of - 0.80 bar with 2 pressure rises up to 1.00 bar ensures that the residual air in the chamber is about 0.06% of the initial total amount. Following the phases indicated above, the 3 PRESSURE RISE starts, leading to the actual STERILIZATION PROCESS, carried out at 134°C/2.15 bar or 121°C/1.10 bar depending on the type of cycle selected.
  • Page 31 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL Once the pressure and temperature values set for the selected sterilization cycle have been reached, the 3 pressure rise ends and the sterilization process starts with the balancing phase. FUNCTIONING...
  • Page 32: Sterilization Process

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 4.9. STERILIZATION PROCESS The BALANCING phase lasts approximately 15” and allows stabilising the thermodynamic conditions inside the chamber before starting the actual PROCESS phase. Maximum, normal and minimum pressure values have been defined for each cycle and must be observed with during the BALANCING and PROCESS phases.
  • Page 33 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL FUNCTIONING...
  • Page 34: Discharge

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 4.10. DISCHARGE At the end of the PROCESS cycle, the DRAINAGE phase starts to allow draining all the steam present in the chamber, with a vacuum decrease to the value of - 0.80 bar. As for previous VACUUM DECREASE phases, also the DRAINAGE includes a first spontaneous depressurization that exploits the pressure generated by the steam and that only requires the control of drainage solenoid valves EV1 and EV3.
  • Page 35 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL FUNCTIONING...
  • Page 36: Drying

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 4.11. DRYING This phase of the sterilization cycle allows eliminating the residual humidity from the chamber, by completely drying the load. The drying is carried out keeping a negative pressure level inside the chamber and allows the condensate to evaporate also at a temperature lower than 100°C.
  • Page 37 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL The LEVELLING phase starts at the end of the standard drying time and of any additional drying time, that can be set by the user. FUNCTIONING...
  • Page 38: Pressure Levelling

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 4.12. PRESSURE LEVELLING With the PRESSURE LEVELLING phase, the ambient pressure is levelled, which is an essential condition to determine the end of the cycle and allow opening the door. The values of chamber pressure and ambient pressure are balanced by making air flow into the chamber for 60”, through the bacteriological filter/EV5, without suction.
  • Page 39 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL FUNCTIONING...
  • Page 40: Service Menu

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 5. SERVICE MENU 5.1. AUTOCLAVES WITH ROOT VALVE REF.7A24, 7A34, 7A44, 7A54 FUNCTION AVAILABLE ON THE FUNCTION AVAILABLE IN THE APP DEVICE FUNCTION NOT AVAILABLE ON THE FUNCTION NOT AVAILABLE IN THE DEVICE SQ1 –...
  • Page 41 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL SQ4 - COMPONENT TEST Select COMPONENT TEST to display: solenoid valves other components door tank management SQ5 - SOLENOID VALVES The status of the 6 solenoid valves of the manifold is displayed and indicated with: solenoid valve open solenoid valve closed...
  • Page 42 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL SQ6 - OTHER COMPONENTS The following components are displayed with Active Disabled status: - BH – chamber tube bundle heating element - SG – generator heating element - VP – vacuum pump - WP &...
  • Page 43: Component Test - Functional Checks On Solenoid Valves/Other Components

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 5.1.1. COMPONENT TEST – FUNCTIONAL CHECKS ON SOLENOID VALVES/OTHER COMPONENTS The following menus can be used: - SOLENOID VALVES - OTHER COMPONENTS These menus are used to test individual component or to activate and test several components at the same time to check the different functions that are supposed to be performed during a sterilization cycle.
  • Page 44 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL SQ11 – CHECK EV1/EV3 FOR PROPER CLOSING - close the door - from SOLENOID VALVES menu: - close EV1 - open EV4 - note the reading “P” of chamber pressure - activate VP –...
  • Page 45 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL SQ14 – CHECK FOR EV2 OPENING - close the autoclave door - open EV1, EV2 and EV4 - note the reading “P” of chamber pressure - activate VP – vacuum pump With EV2 open, chamber pressure value “P”...
  • Page 46 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL SQ18 - CHECK FOR DOOR MICROSWITCH ACTIVATION - manually press the actuator pin of the door manual closing microswitch - detect the activation of μSw door indicator - close the door and detect the activation of μSw door indicator and of μSw lock indicator For both microswitches, the indication shows: microswitch closed/enabling signal active...
  • Page 47 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL SQ19 - SENSOR CALIBRATION From this screen, it is possible to check/edit the typical value of PT1 probe detected at 130.4°C. This value is indicated directly on PT1 probe. If the PT1 probe is replaced, proceed as follows: - note typical reading of new probe if necessary, change the reading using the commands indicated on the left.
  • Page 48 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL SQ20 – TEST CYCLES Select TEST CYCLES to display a vertical scroll menu with the following options: - No vacuum - Continuous cycle - Emptying cycle SQ21 – NO VACUUM Select NO VACUUM to display the cycle start-up screen.
  • Page 49 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL SQ23 – EMPTYING CYCLE Select EMPTYING CYCLE to eliminate any residual water from the circuit. SQ16 - INITIAL SETTINGS WARNING: confirming the reset will delete any custom settings for use and all data and cycles. The set language will not be changed.
  • Page 50 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL SQ18 – ENTER REF The ENTER REF function lets you enter the product code specific to each individual model. This code is stored at the factory and needs only to be re- entered after the PCB has been replaced.
  • Page 51: Autoclaves With Root Valve Ref. 7A20, 7A21, 7A22, 7A23, 7A30, 7A31, 7A32, 7A33, 7A40, 7A41, 7A42, 7A43, 7A50, 7A51, 7A52, 7A53

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 5.2. AUTOCLAVES WITH ROOT VALVE REF. 7A20, 7A21, 7A22, 7A23, 7A30, 7A31, 7A32, 7A33, 7A40, 7A41, 7A42, 7A43, 7A50, 7A51, 7A52, 7A53 FUNCTION AVAILABLE ON THE FUNCTION AVAILABLE IN THE APP DEVICE FUNCTION NOT AVAILABLE ON THE FUNCTION NOT AVAILABLE IN THE...
  • Page 52 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL SQ3 – SERVICE MENU The SERVICE menu offers the following options: - Component test - PT1 probe calibration - Pressure sensor calibration - Display calibration (“touch screen” display only) - Test cycles - Initial settings - User management - REF input...
  • Page 53 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL SQ6 - OTHER COMPONENTS Select the OTHER COMPONENTS menu to display the following components: - BH – chamber tube bundle heating element - SG – generator heating element - VP – vacuum pump - WP &...
  • Page 54 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL SQ7 - DOOR From the DOOR menu, you can establish: - the door status (closed/locked) μSw Door - the status of the closing system microswitches μSw Lock - the values of the current absorbed by the motor during the different door closing phases I motor door...
  • Page 55: Component Test - Functional Checks On Solenoid Valves/Other Components

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 5.2.1. COMPONENT TEST – FUNCTIONAL CHECKS ON SOLENOID VALVES/OTHER COMPONENTS The following menus can be used: - SOLENOID VALVES - OTHER COMPONENTS These menus are used to test individual component or to activate and test several components at the same time to check the different functions that are supposed to be...
  • Page 56 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL SQ10 – CHECK EV5 FOR PROPER CLOSING - remove steel plate (1) to separate the door cover from the crossbar/porthole unit - be careful with the spring/cylinder units (2) - close the door - access the SERVICE menu - select COMPONENT TEST - from SOLENOID VALVES menu:...
  • Page 57 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL SQ11 – CHECK EV1/EV3 FOR PROPER CLOSING - close the door - from SOLENOID VALVES menu: - close EV1 - open EV4 - go to the OTHER COMPONENTS menu: - note the reading “P”...
  • Page 58 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL SQ13 – CHECK FOR EV3 OPENING - close the door - from SOLENOID VALVES menu: - close EV1 - open EV3 and EV4 - go to the OTHER COMPONENTS menu: - note the reading “P”...
  • Page 59 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL SQ15- CHECK FOR WATER INJECTION PUMP/EV6 ACTIVATION - open the door - from the OTHER COMPONENTS menu: - activate WP & injection pump/EV6 - check that water is supplied to chamber properly - perform test only if PT2 - steam generator temperature is lower...
  • Page 60 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL SQ18 - CHECK FOR DOOR MICROSWITCH ACTIVATION From DOOR menu: - manually press the actuator pin of the door manual closing microswitch - detect the activation of μSw door indicator - close the door and detect the activation of μSw door indicator and of μSw lock indicator...
  • Page 61 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL SQ19 – PT1 PROBE CALIBRATION Selecting CALIBRATION displays the check/edit screen for the typical reading of PT1 probe at 130.4°C. This value is indicated directly on PT1 probe. If the PT1 probe is replaced, proceed as follows: - note typical reading of new probe - activate setup system by...
  • Page 62 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL SQ20 – PRESSURE SENSOR CALIBRATION Select PRESSURE SENSOR CALIBRATION correct differences between the pressure value displayed and the pressure measured with reference pressure gauge. The three counters displayed can be modified and represent: - P+ pressure value correction at + 2.10 bar - P0 pressure value correction at...
  • Page 63 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL SQ21 – DISPLAY CALIBRATION With the tip of a pen, press on the FUNCTION NOT REQUIRED central part of each cross to calibrate the display. SQ22 – TEST CYCLES Select TEST CYCLES to display a vertical scroll menu...
  • Page 64 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL SQ24 – CONTINUOUS CYCLE Select CONTINUOUS CYCLE to display the cycle selection screen. Select and activate one of the cycles to run it and repeat it automatically with a 5’ pause between subsequent cycles.
  • Page 65 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL SQ27 – USER MANAGEMENT Select USER MANAGEMENT to display the user list management screen, normally used by the dental surgery’s personnel. login password requested to users, including the administrator, when operating from SERVICE/USER MANAGEMENT menu.
  • Page 66 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL SQ29 – ENTER SN Function SN INPUT lets you store the unique serial number of each individual autoclave. The serial number is stored at the factory using the three counters displayed when confirming with ENTER.
  • Page 67: Functions Available Only In The App Easyaccess

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 5.3. FUNCTIONS AVAILABLE ONLY IN THE APP easyaccess SQ30 – COMPONENT TEST - SAFETY VALVE TEST The “SAFETY VALVE TEST” allows checking the safety valve sealing by means of a cycle which brings the chamber pressure to 2.6 bar.
  • Page 68 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL SQ35 – CYCLE COUNTER In case of PCB replacement, it allows increasing the value indicated by the cycle counter to bring it to the actual value. SQ36 – AVAILABLE CYCLES This function allows excluding one or more sterilization cycles available in the autoclave.
  • Page 69 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL SQ40 – 134°C STERILIZATION This function allows changing the sterilization time at 134°C from 4 to 5.5’ in order to meet the guidelines of some markets. SQ41 - BACKUP MESSAGE This function allows enabling or disabling the backup alarm shown when 250 cycles have been completed Overwrite (S021) Backup (S020) enables or disables the alarm that signals data overwriting.
  • Page 70: Alarms / Errors / Warnings / Troubleshooting

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 6. ALARMS / ERRORS / WARNINGS / TROUBLESHOOTING 6.1. ERROR ALARMS - CODE “E” (**) 1 = OK (warning) - Tap OK on pop-up window. 2 = OK + door unlock / RESET - Keep OK pressed for 3 seconds on the pop-up window and the autoclave will start the procedure to open the door in full safety.
  • Page 71 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL CODE AND Possible causes / ERROR MESSAGE ON THE DESCRIPTION Solution Checks OUTPUT (**) DISPLAY Disconnect the power cable and check the mains voltage. The Supply voltage value value must be within the rated beyond limits - check voltage limits +/- 10%.
  • Page 72 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL CODE AND Possible causes / ERROR MESSAGE ON THE DESCRIPTION Solution Checks OUTPUT (**) DISPLAY RESET following instructions. Connect the device to another power socket. E004 Electrical mains failure If the problem persists, have the Mains frequency mains system checked by an...
  • Page 73 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL CODE AND Possible causes / ERROR MESSAGE ON THE DESCRIPTION Solution Checks OUTPUT (**) DISPLAY Empty the filling tank, replace PURE resin For connection to cartridges. demineralizer PURE Top up the tank, activate the 100 –...
  • Page 74 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL CODE AND Possible causes / ERROR MESSAGE ON THE DESCRIPTION Solution Checks OUTPUT (**) DISPLAY RESET following instructions. IMMEDIATELY empty both Very poor quality water tanks, replace filtering elements in the discharge tank. and fill the filling tank.
  • Page 75 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL CODE AND Possible causes / ERROR MESSAGE ON THE DESCRIPTION Solution Checks OUTPUT (**) DISPLAY Empty the filling tank, replace the 2 PURE 100 resin cartridges For connection to integrated demineralizer PURE demineralization filter.
  • Page 76 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL CODE AND Possible causes / ERROR MESSAGE ON THE DESCRIPTION Solution Checks OUTPUT (**) DISPLAY Check the correct operation of the microswitch by means of the Closed door detection SERVICE/COMPONENT microswitch fault - TEST/DOOR menu.
  • Page 77 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL CODE AND Possible causes / ERROR MESSAGE ON THE DESCRIPTION Solution Checks OUTPUT (**) DISPLAY Check: - correct wiring of cables on the door ajar microswitch and door closing microswitch - correct operation Check microswitch...
  • Page 78 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL CODE AND Possible causes / ERROR MESSAGE ON THE DESCRIPTION Solution Checks OUTPUT (**) DISPLAY E051 Reminder Reminder to run Helix Run Helix Test cycle as planned TEST REMINDER Helix Test Test cycle RUN HELIX TEST E052...
  • Page 79 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL CODE AND Possible causes / ERROR MESSAGE ON THE DESCRIPTION Solution Checks OUTPUT (**) DISPLAY Thoroughly clean the seal and the stainless steel door leaf, reset the alarm and repeat a test cycle.
  • Page 80 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL CODE AND Possible causes / ERROR MESSAGE ON THE DESCRIPTION Solution Checks OUTPUT (**) DISPLAY Detect the pump start at the activation of the test cycle. For the check, it can be useful to activate the vacuum pump by means Problem in vacuum...
  • Page 81 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL CODE AND Possible causes / ERROR MESSAGE ON DESCRIPTION Solution Checks OUTPUT (**) THE DISPLAY E999 The STOP manual control must Manually interrupting The user pressed the be used only in case of need. MANUAL the cycle START/STOP key...
  • Page 82: Fault Alarms - Code "A

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 6.2. FAULT ALARMS - CODE “A” (**) 1 = OK (warning) - Tap OK on pop-up window. 2 = OK + door unlock / RESET - Keep OK pressed for 3 seconds on the pop-up window and the autoclave will start the procedure to open the door in full safety.
  • Page 83 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL CODE AND ERROR Possible causes / MESSAGE ON DESCRIPTION Solution OUTPUT Checks THE DISPLAY (**) Water discharge tank Refit the integrated filter in the filter removed during discharge tank cycle A035 Check correct operation of the Discharge...
  • Page 84 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL CODE AND ERROR Possible causes / MESSAGE ON DESCRIPTION Solution OUTPUT Checks THE DISPLAY (**) Maximum level reached in filling tank Stop the device with Automatic Filling A042 Maximum level or Pure reached in filling Check the correct operation of...
  • Page 85 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL CODE AND ERROR Possible causes / MESSAGE ON DESCRIPTION Solution OUTPUT Checks THE DISPLAY (**) PT5 wiring problem - Check connections: A105 wiring check - conductivity sensor --> PCB CONDUCTIVITY probe open Disconnect the conductivity sensor...
  • Page 86 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL CODE AND ERROR Possible causes / MESSAGE ON DESCRIPTION Solution OUTPUT Checks THE DISPLAY (**) Check lubrication closing system lock and lubricate if Closing system lock necessary. lubrication Restart the device to reset the alarm.
  • Page 87 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL CODE AND ERROR Possible causes / MESSAGE ON DESCRIPTION Solution OUTPUT Checks THE DISPLAY (**) A129 Communication Connection error with NFC MODULE error between Replace one PCB at a time until NFC module ERROR board L4 and NFC...
  • Page 88 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL CODE AND ERROR Possible causes / MESSAGE ON DESCRIPTION Solution OUTPUT Checks THE DISPLAY (**) Check the correct operation of the A137 Solenoid valve solenoid valve from the Service broken menu and replace it if necessary SOLENOID VALVE Error from solenoid...
  • Page 89 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL CODE AND ERROR Possible causes / MESSAGE ON DESCRIPTION Solution OUTPUT Checks THE DISPLAY (**) Check quantity and arrangement Autoclave loading of the load inside the chamber. problem - load check Follow the instructions in the User Manual Check and clean the chamber...
  • Page 90 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL CODE AND ERROR Possible causes / MESSAGE ON DESCRIPTION Solution OUTPUT Checks THE DISPLAY (**) Check quantity and arrangement Autoclave loading of the load inside the chamber. problem - load check Follow the instructions in the User Manual.
  • Page 91 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL CODE AND ERROR Possible causes / MESSAGE ON DESCRIPTION Solution OUTPUT Checks THE DISPLAY (**) Check: - filling tank filter and water injection pump inlet filter - correct activation of water pump opening For the check, it can be useful Steam generator water...
  • Page 92 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL CODE AND ERROR Possible causes / MESSAGE ON DESCRIPTION Solution OUTPUT Checks THE DISPLAY (**) Detect the vacuum pump start. For the check, it can be useful to activate the vacuum pump by means Vacuum pump...
  • Page 93 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL CODE AND ERROR Possible causes / MESSAGE ON DESCRIPTION Solution OUTPUT Checks THE DISPLAY (**) Check: - filling tank filter and water injection pump inlet filter - correct activation of water pump opening For the check, it can be useful Steam generator water...
  • Page 94 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL CODE AND ERROR Possible causes / MESSAGE ON DESCRIPTION Solution OUTPUT Checks THE DISPLAY (**) Check: - filling tank filter and water injection pump inlet filter - correct activation of water pump opening For the check, it can be useful Steam generator water...
  • Page 95 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL CODE AND ERROR Possible causes / MESSAGE ON DESCRIPTION Solution OUTPUT Checks THE DISPLAY (**) Detect the vacuum pump start. For the check, it can be useful to activate the vacuum pump by means Vacuum pump...
  • Page 96 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL CODE AND ERROR Possible causes / MESSAGE ON DESCRIPTION Solution OUTPUT Checks THE DISPLAY (**) Check: - filling tank filter and water injection pump inlet filter - correct activation of water pump opening For the check, it can be useful Steam generator water...
  • Page 97 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL CODE AND ERROR Possible causes / MESSAGE ON DESCRIPTION Solution OUTPUT Checks THE DISPLAY (**) Check quantity and arrangement Autoclave loading of the load inside the chamber. problem - load check Follow the instructions in the User Manual.
  • Page 98 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL CODE AND ERROR Possible causes / MESSAGE ON DESCRIPTION Solution OUTPUT Checks THE DISPLAY (**) EV3 shaft does not Clean and/or replace the slider slide and the slider holder of EV3 - see EV3 dirty technical sheet ST02 - MANIFOLD Check:...
  • Page 99 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL CODE AND ERROR Possible causes / MESSAGE ON DESCRIPTION Solution OUTPUT Checks THE DISPLAY (**) Clean replace Vacuum pulse during bacteriological filter (see drying not performed Maintenance Appendix in the user within the timeout manual).
  • Page 100 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL CODE AND ERROR Possible causes / MESSAGE ON DESCRIPTION Solution OUTPUT Checks THE DISPLAY (**) A360 Chamber Chamber SPD PRESSURE Clean the discharge filter (see depressurisation depressurisation DOWNSTROKE Maintenance Appendix in the user completed completed within the TIMEOUT...
  • Page 101: Danger Alarms - Code "H

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 6.3. DANGER ALARMS - CODE “H” (**) 1 = OK (warning) - Tap OK on pop-up window. 2 = OK + door unlock / RESET - Keep OK pressed for 3 seconds on the pop-up window and the autoclave will start the procedure to open the door in full safety.
  • Page 102 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL CODE AND ERROR Possible causes / MESSAGE ON THE DESCRIPTION Solution OUTPUT Checks DISPLAY (**) Discharge solenoid Check EV1 slider/slider holder - valve EV1 does not see sheet ST02 - MANIFOLD. open properly.
  • Page 103 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL CODE AND ERROR Possible causes / MESSAGE ON THE DESCRIPTION Solution OUTPUT Checks DISPLAY (**) Check generator safety The steam generator thermostat. does not work properly. sheet ST01 Steam generator. There is a leakage from Check the pipes connected to pipes...
  • Page 104 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL CODE AND ERROR Possible causes / MESSAGE ON THE DESCRIPTION Solution OUTPUT Checks DISPLAY (**) Check: - steam generator - generator heating element The steam generator connection wirings does not work properly. - EV6 activation - vibration pump...
  • Page 105 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL CODE AND ERROR Possible causes / MESSAGE ON THE DESCRIPTION Solution OUTPUT Checks DISPLAY (**) chamber Replace PT1 probe - see sheet temperature probe is ST5-PT1. damaged. Check activation. Check vibration pump.
  • Page 106: Accessory Alarms - Code "S

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 6.4. ACCESSORY ALARMS - CODE “S” (**) 1 = OK (warning) - Tap OK on pop-up window. 2 = OK + door unlock / RESET - Keep OK pressed for 3 seconds on the pop-up window and the autoclave will start the procedure to open the door in full safety.
  • Page 107 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL CODE AND ERROR Possible causes / MESSAGE ON THE DESCRIPTION Solution OUTPUT Checks DISPLAY (**) S010 Check that the fitting is correct. Incorrect roll fitting. Printer: no paper. Incorrect roll PRINTER PAPER OUT Check that the positioning is positioning.
  • Page 108 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL CODE AND ERROR Possible causes / MESSAGE ON THE DESCRIPTION Solution OUTPUT Checks DISPLAY (**) RESET following S034 Structural integrity instructions. error on RAM data Control software Try to restart the program a SYSTEM ERROR parameters malfunction.
  • Page 109: Technical Sheets

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 7. TECHNICAL SHEETS WARNING: Before performing any type of operation on internal components, turn off the autoclave and disconnect the mains cable. 7.1. TECHNICAL SHEET ST01 - STEAM GENERATOR (ON ALL MODELS) The STEAM GENERATOR is secured to the rear/left upright of frame and can be accessed after removing the left side panel and the rear panel.
  • Page 110 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL Replacing the PT2 probe Remove the 2 fastening screws and their double insulating washers Disconnect the wiring of PT2 probe from the main PCB located in the right lateral side of the device Remove the retaining screw and pull the probe out of the seat in the generator outer body Position the new probe and lock it with the suitable screw Re-connect PT2 wiring to general PCB...
  • Page 111 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL GENERATOR HEATING ELEMENT TO GENERAL CARD CONNECTION Autoclave main board Heating element - 230V connection Safety thermostat TECHNICAL SHEETS...
  • Page 112 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL PT2 PROBE TO GENERAL CARD CONNECTION PT2 wiring connection Water inlet Heating element Cylindrical outer body PT2 probe Safety thermostat Inner core Steam outlet TECHNICAL SHEETS...
  • Page 113 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL Steam generator complete with heat insulation TECHNICAL SHEETS...
  • Page 114: Technical Sheet St02 - Manifold

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 7.2. TECHNICAL SHEET ST02 - MANIFOLD The MANIFOLD is positioned on the left side of the camera. For maintenance operations, open the left side panel secured with 6 screws. It is not necessary to disconnect pipes and wiring. Solenoid valves feature 24Vdc coils - Class H, suitable for temperatures up to 150°C.
  • Page 115 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL For EV4 only, proceed as follows: disconnect the power wiring (2 wires) from the coil (note down the colours before disconnecting them) remove the locking clamp to disconnect the pipe fixed to the upper fitting unscrew the upper pipe holder fitting complete with intermediate fitting unscrew the coil retaining nut and slide it out from the slider-holder unit using the hexagonal wrench, unscrew the slider-holder unit...
  • Page 116: Technical Sheet St03 - Door Closing Unit

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 7.3. TECHNICAL SHEET ST03 - DOOR CLOSING UNIT The autoclaves are equipped with a motorised door closing and locking device that uses a worm screw system, driven by the door gearmotor powered with 24Vdc. The door servomotor unit is secured to the right side of the chamber and can be accessed after removing the right side panel.
  • Page 117 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL Replacing the door closed microswitch With the door open, disconnect the microswitch connectors (note down the position of connections) Remove the 2 screws and the retaining washers Position the new microswitch, fixing the 2 screws and washers, connect the wiring Replacing the door ajar microswitch With the door open, disconnect the microswitch connectors (note down the position of connections) Remove the 2 screws and the retaining washers...
  • Page 118: Technical Sheet St04 - Pressure Transducer - Safety Pressure Switch

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 7.4. TECHNICAL SHEET ST04 - PRESSURE TRANSDUCER - SAFETY PRESSURE SWITCH PRESSURE TRANSDUCER The pressure transducer detects the internal pressure during the various cycle phases and generates an electrical signal that is sent to the main PCB. WARNING: No repair interventions can be performed on the pressure transducer.
  • Page 119 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL Should it be necessary to replace the safety pressure switch: Remove the right-side external covering panel remove the protective cover of the main PCB, which is held in place by 5 snap locks and a screw Fully unscrew the ring nut retaining the TEFLON pipe from the lower fitting of the pressure switch, slide the pipe out of the fitting Disconnect the pressure switch wiring making sure to note the correct position of the 3 wires...
  • Page 120 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL Pressure transducer TECHNICAL SHEETS...
  • Page 121: Technical Sheet St05 - Pt1 Probe - Chamber Temperature Reading

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 7.5. TECHNICAL SHEET ST05 - PT1 PROBE - CHAMBER TEMPERATURE READING Temperature inside the chamber is measured by a probe, termed PT1, which sits in the middle of the chamber back wall;...
  • Page 122 Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL PT1 PROBE complete with fastening ring nut PT1 actual reading at 130.4°C PT1 wiring connection TECHNICAL SHEETS...
  • Page 123: Technical Sheet St06 - Door Adjustment

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 7.6. TECHNICAL SHEET ST06 - DOOR ADJUSTMENT Worm screw Threaded bushing The image above indicates the optimal value - equal to 5.3mm - read with the door locked, between the outer surface of the threaded bushing, fitted on the door crossbar, and the head of the worm screw, activated by the door closing system.
  • Page 124: Technical Sheet St07 - Conductivity Sensor

    7.7. TECHNICAL SHEET ST07 - CONDUCTIVITY SENSOR In CLASSIC 17-22-28 models, the conductivity sensor is located inside the demineralised water tank. In SUPREME 17-22-28 and FUTURA 17-22-28 models the “Conductivity sensor block” is located on the left side of the chamber.
  • Page 125: Ev7 Technical Sheet - Solenoid Valve Ev7 (Present Only On "Supreme" Model)

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 7.8. EV7 TECHNICAL SHEET - SOLENOID VALVE EV7 (PRESENT ONLY ON “SUPREME” MODEL) SERVICE OPERATIONS WARNING: Before performing any type of operation on internal components, turn off the autoclave and disconnect the mains cable.
  • Page 126: Vibration Pump Unit Technical Sheet

    Sterilizers SUPREME - FUTURA - CLASSIC (17-22-28) - TECHNICAL MANUAL 7.9. VIBRATION PUMP UNIT TECHNICAL SHEET The vibration pump unit, powered with 24 Vdc - 48 W, controls the water flow through EV6 and allows it to enter the steam generator. In the brass part inside the vibration pump, there is a check valve which prevents any back pressure.
  • Page 128 www.cefla.com...

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