Carrier AGAGC9NPS01C Installation Instructions Manual
Carrier AGAGC9NPS01C Installation Instructions Manual

Carrier AGAGC9NPS01C Installation Instructions Manual

Gas conversion kit, natural to propane condensing (90%+) furnaces

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AGAGC9NPS01C
Gas Conversion Kit, Natural to Propane
Condensing (90%+) Furnaces
40,000 BTUH to 140,000 BTUH Models Only
NOTE: Read the entire instruction manual before starting the
installation.
SAFETY CONSIDERATION
WARNING
!
FIRE, EXPLOSION, ELECTRICAL SHOCK, AND
CARBON MONOXIDE POISONING HAZARD
Failure to follow this warning could result in personal injury or death.
This conversion kit shall be installed by a qualified service agency in
accordance with the manufacturer's instructions and all applicable
codes and requirements of the authority having jurisdiction. If the
information in these instructions is not followed exactly, a fire,
explosion, or production of carbon monoxide could result causing
property damage, personal injury, or loss of life. The qualified service
agency is responsible for the proper installation of this furnace with this
kit. The installation is not proper and complete until the operation of the
converted appliance is checked as specified in the manufacturer's
instructions supplied with the kit
AVERTISSEMENT
!
LE FEU, L'EXPLOSION, CHOC ELECTRIQUE,
ET MONOXYDE DE CARBONE EMPOISONNER
Cette trousse de conversion doit être installée par un servie d'entretien
qualifié, selon les instructions du fabricant et selon toutes les exigences
et tous les codes pertinents de l'autorité compétente. Assurezvous de
bien suivre les instructions dans cette notice pour réduire au minimum
le risque d'incendie, d'explosion ou la production de monoxyde de
carbone pouvant causer des dommages matériels, de blessure ou la
mort. Le service d'entretien qualifié est responsable de l'installation de
cette trousse. L'installation n'est pas adéquate ni complète tant que le
bon fonctionnement de l'appereil converti n'a pas été vérfié selon les
instructions du fabricant fornies avec la trousse.
Installing and servicing heating equipment can be hazardous due to gas
and electrical components. Only trained and qualified personnel should
install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions such as
cleaning and replacing air filters. Trained service personnel must
perform all other operations. When working on heating equipment,
Installation Instructions
A200203
observe precautions in the literature, on tags, and on labels attached to or
shipped with the unit, and other safety precautions that may apply.
Follow all safety codes. In the United States, follow all safety codes
including the current edition of the National Fuel Gas Code (NFGC)
NFPA No. 54/ANSI Z223.1. In Canada, refer to the current edition of the
National Standard of Canada, Natural Gas and Propane Installation
Codes (NSCNGPIC), CAN/CSA-B149.1 and .2. Wear safety glasses and
work gloves. Have a fire extinguisher available during start-up,
adjustment steps, and service calls.
Recognize safety information. This is the safety-alert symbol
you see this symbol on the furnace and in instructions or manuals, be
alert to the potential for personal injury. Understand the signal words
DANGER, WARNING, CAUTION and NOTE. The words DANGER,
WARNING, and CAUTION are used with the safety alert symbol.
DANGER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies a hazard which could
result in personal injury or death. CAUTION is used to identify unsafe
practices which may result in minor personal injury or product and
property damage. NOTE is used to highlight suggestions which will
result in enhanced installation, reliability, or operation.
INTRODUCTION
WARNING
!
FIRE, EXPLOSION, ELECTRICAL SHOCK AND
CARBON MONOXIDE POISONING HAZARD
Failure to follow instructions could result in personal injury, death or
property damage.
Improper installation, adjustment, alteration, service, maintenance, or
use can cause carbon monoxide poisoning, explosion, fire, electrical
shock, or other conditions, which could result in personal injury or
death. Consult your distributor or branch for information or assistance.
The qualified installer or agency must use only factory-authorized kits
or accessories when servicing this product.
WARNING
!
FIRE, EXPLOSION, ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury, death or
property damage.
Gas supply MUST be shut off before disconnecting electrical power
and proceeding with conversion.
. When

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Summary of Contents for Carrier AGAGC9NPS01C

  • Page 1 AGAGC9NPS01C Gas Conversion Kit, Natural to Propane Condensing (90%+) Furnaces 40,000 BTUH to 140,000 BTUH Models Only Installation Instructions NOTE: Read the entire instruction manual before starting the observe precautions in the literature, on tags, and on labels attached to or installation.
  • Page 2: Installation

    AGAGC9NPS01C Gas Conversion Kit, Natural to Propane: Installation Instructions Table 2 – SINGLE-STAGE WARNING CONDENSING FURNACES Model Numbers Beginning with: ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD 59S(P/C/E) 91(2/5/6)S 92(2/5/6)S Failure to follow this warning could result in personal injury, death or...
  • Page 3 AGAGC9NPS01C Gas Conversion Kit, Natural to Propane: Installation Instructions ATTENTION IGNITER BURNER SUPT. ASSY BRACKET, IGNITER D’EQUIPEMENT D’OPERATION Toute erreur de câblage peut être une source de danger et de panne. BURNER ASSY Lors des opérations d’entretien des commandes, étiqueter tous les fils avant de les déconnecter.
  • Page 4: Modulating Gas Valve

    AGAGC9NPS01C Gas Conversion Kit, Natural to Propane: Installation Instructions A210147FR TWO-STAGE GAS VALVE A210141 A210141FR MODULATING GAS VALVE A210145 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 5 AGAGC9NPS01C Gas Conversion Kit, Natural to Propane: Installation Instructions A210145FR Fig. 5 – Conversion Kit Rating Plate (40,000 BTUH to 140,000 BTUH ONLY) INSTALL ORIFICES REINSTALL BURNER ASSEMBLY 1. Install main burner orifices. Do not use PTFE thread-seal tape. To reinstall burner assembly: Finger-tighten orifices at least one full turn to prevent 1.
  • Page 6 AGAGC9NPS01C Gas Conversion Kit, Natural to Propane: Installation Instructions CONVERT GAS VALVE 9. Do not install regulator seal caps at this time. NOTE: If there is a GREEN LABEL on gas valve, ensure the correct CAUTION conversion kit is ordered for the 26K BTUH models.
  • Page 7 AGAGC9NPS01C Gas Conversion Kit, Natural to Propane: Installation Instructions Two Stage Gas Valve Modulating Gas Valve Refer to Fig. 12 Fig. Refer to Fig. 14 through Fig. Regulator Seal Cap Regulator Seal Cap TWO-STAGE TWO-STAGE Regulator Adjustment Regulator Adjustment Screw...
  • Page 8 AGAGC9NPS01C Gas Conversion Kit, Natural to Propane: Installation Instructions MANIFOLD PRESSURE TAP WARNING SET SCREW: 3/32” HEX HEAD ACCEPTS 5/16” HOSE CONNECTION 1/2” NPT OUTLET FIRE OR EXPLOSION HAZARD 1/2” NPT OUTP INLET Failure to follow this warning could result in personal injury, death, and/or property damage.
  • Page 9 AGAGC9NPS01C Gas Conversion Kit, Natural to Propane: Installation Instructions 3. Insert the orifices in the support rings of the burners. Manifold mounting tabs should fit flush against the burner box. NOTE: If manifold does not fit flush against the burner box, the burners are not fully seated forward.
  • Page 10: Check Inlet Gas Pressure

    AGAGC9NPS01C Gas Conversion Kit, Natural to Propane: Installation Instructions CHECK INLET GAS PRESSURE Single Stage Gas Valve CAUTION HEAT OFF-DELAY J2 DEFEAT JUMPER SELECT JUMPER HEAT OFF-DELAY PLT -FACTORY RUN TEST PORT UNIT DAMAGE HAZARD PRODUCTION USE ONLY Failure to follow this caution may result in unit damage.
  • Page 11 AGAGC9NPS01C Gas Conversion Kit, Natural to Propane: Installation Instructions MODEL PLUG AIR CONDITIONING (A/C) & SW1 SETUP OUTDOOR HUMIDIFIER CONNECTOR CONTINUOUS FAN (CF) SET UP SWITCHES SWITCHES AND AIR TEMP TERMINAL (24-VAC AIRFLOW SETUP SWITCHES BLOWER OFF- CONNECTOR LOW HEAT ONLY 0.5 AMP MAX.)
  • Page 12: Set Gas Input Rate

    AGAGC9NPS01C Gas Conversion Kit, Natural to Propane: Installation Instructions Modulating Gas Valve AVERTISSEMENT COMMUNICATION CONTINUOUS FAN OUTDOOR SW4 SETUP CONNECTOR (CF) AIRFLOW AIR TEMP SWITCHES RISQUE D’EXPLOSION ET D’INCENDIE SETUP SWITCHES CONNECTOR MODEL PLUG PL8 - MODULATING CONNECTOR GAS VALVE CONNECTOR Le non-respect des avertissements de sécurité...
  • Page 13 AGAGC9NPS01C Gas Conversion Kit, Natural to Propane: Installation Instructions 7. Verify manifold pressure is correct. 23. Check for correct burner flame. NOTE: Gas valve regulator seal cap MUST be in place when checking 24. After making the required manifold pressure adjustments, check input rate.
  • Page 14: Fire Hazard

    AGAGC9NPS01C Gas Conversion Kit, Natural to Propane: Installation Instructions Modulating Gas Valve 2. When thermometer readings stabilize, subtract return-air temperature from supply-air temperature to determine air CAUTION temperature rise. 3. Allow the furnace to run for at least 10 minutes before checking UNIT DAMAGE HAZARD Temperature Rise.
  • Page 15: Label Application

    AGAGC9NPS01C Gas Conversion Kit, Natural to Propane: Installation Instructions 13. Turn furnace gas valve switch to ON position. restored, the system must be electrically reset to re-establish normal heating operation. 14. Turn on furnace power supply. Before leaving installation, observe unit operation through two complete 15.
  • Page 16 AGAGC9NPS01C Gas Conversion Kit, Natural to Propane: Installation Instructions ©2022 Carrier. All rights reserved. Edition Date: 11/22 Catalog No: AG-KC019SNP-04 REV A A Carrier Company Replaces:AG-KC019SNP-04 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

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