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Gas Conversion Kit Natural-to-Propane for
All Condensing Furnaces, 2-Stage 80%
Variable Speed, 2-Stage Non-Condensing
and Fixed Capacity 80% Furnaces
NOTE: Read the entire instruction manual before starting the installation.
This symbol → indicates a change since the last issue.
Installing and servicing heating equipment can be hazardous due to gas and electrical components. Only trained and qualified personnel should
install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions such as cleaning and replacing air filters. Trained service personnel must perform
all other operations. When working on heating equipment, observe precautions in the literature, on tags, and on labels attached to or shipped with
the unit, and other safety precautions that may apply.
Follow all safety codes. In the United States, follow all safety codes including the National Fuel Gas Code (NFGC) NFPA No. 54-2002/ANSI
Z223.1-2002. In Canada, refer to the National Standard of Canada, Natural Gas and Propane Installation Codes (NSCNGPIC), CAN/CGA-B149.1
and .2-M00.
Wear safety glasses and work gloves. Have a fire extinguisher available during Start-up, Adjustment steps, and service calls.
Recognize safety information. This is the safety-alert symbol
alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, CAUTION, and NOTE. The words DANGER, WARNING, and CAUTION are used with
the safety-alert symbol. DANGER identifies the most serious hazards, which will result in severe personal injury or death. WARNING signifies
hazards, which could result in personal injury or death. CAUTION is used to identify unsafe practices, which may result in minor personal injury,
or product and property damage. NOTE is used to highlight suggestions, which will result in enhanced installation, reliability, or operation.
WARNING: FIRE, EXPLOSION, ELECTRICAL SHOCK, AND CARBON MONOXIDE POISONING HAZARD
This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer's instructions and all applicable
codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire,
explosion, or production of carbon monoxide may result causing property damage, personal injury, or loss of life. The qualified service
agency is responsible for the proper installation of this furnace with this kit. The installation is not proper and complete until the
operation of the converted appliance is checked as specified in the manufacturer's instructions supplied with the kit.
AVERTISSEMENT: LE FEU, L'EXPLOSION, CHOC ELECTRIQUE ,ET MONOXYDE DE CARBONE EMPOISONNER
Cette trousse de conversion ne doit être installée que par le représentant d'un organisme qualifié et conformément aux instructions
du fabricant et à tous les codes et exigences pertinents de l'autorité compétente. Les instructions du présent guide doivent être suivies
afin de réduire au minimum au risque d'incendie ou d'explosion de dommange matériels, de blessure ou de mort. L'organisme qualifié
responsable de l'installation adéquate de cette trousse. L'installation n'est pas adéquate ni complète tant que le bon fonctionnement
de l'appereil converti n'a pas été vérfié selon les instructions du fabricant fornies avec la trousse.
→
This instruction covers the installation of gas conversion kit Part No. KGANP3001ALL to convert the following furnaces from natural gas usage
to propane gas usage. See appropriate section for your furnace type.
• Section 1- (Page 3) Models 58STA, 58STX, 58DLA, 58DLX, 310AAV, 310JAV, 311AAV, 311JAV, PG8MAA, PG8JAA, 58CTA, 58CTX,
58CVA, 58CVX, 312AAV, 312JAV, 315AAV, 315JAV 33.3-inch high, Induced-Combustion, Hot-Surface Ignition, Single Stage, 2-Stage and
Variable Speed Non-Condensing 4-Way Multipoise Furnaces with 42,000 through 154,000 Btuh gas input rates.
Form: AG-GANP-31
Installation Instructions
CERTIFIED
SAFETY CONSIDERATIONS
INTRODUCTION
Cancels: AG-GANP-30
. When you see this symbol on the furnace and in instructions or manuals, be
Printed in U.S.A.
5-04
KGANP3001ALL
Catalog No. 63GA-NP11
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Related Manuals for Carrier KGANP3001ALL
Summary of Contents for Carrier KGANP3001ALL
- Page 1 INTRODUCTION → This instruction covers the installation of gas conversion kit Part No. KGANP3001ALL to convert the following furnaces from natural gas usage to propane gas usage. See appropriate section for your furnace type. • Section 1- (Page 3) Models 58STA, 58STX, 58DLA, 58DLX, 310AAV, 310JAV, 311AAV, 311JAV, PG8MAA, PG8JAA, 58CTA, 58CTX, 58CVA, 58CVX, 312AAV, 312JAV, 315AAV, 315JAV 33.3-inch high, Induced-Combustion, Hot-Surface Ignition, Single Stage, 2-Stage and...
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Page 2: Description And Usage
→ Table 1—Kit Contents DESCRIPTION PART NO. QUANTITY Main Burner Orifice (Drill Size 1.30mm) LH32DB210 Main Burner Orifice (Drill Size 1.25mm) LH32DB209 Main Burner Orifice (Drill Size No. 54) LH32DB203 Main Burner Orifice (Drill Size No. 55) LH32DB201 Main Burner Orifice (Drill Size No. 56) LH32DB206 Screw, Spoiler 327593-401... -
Page 3: Section 1- Induced-Combustion, Hot-Surface Ignition, Single-Stage, Two-Stage And Variable-Speed, 33.3-Inch High, Non-Condensing Furnaces
INSTALLATION SECTION 1- INDUCED-COMBUSTION, HOT-SURFACE IGNITION, SINGLE-STAGE, TWO-STAGE AND VARIABLE-SPEED, 33.3-INCH HIGH, NON-CONDENSING FURNACES SINGLE STAGE MODELS 2-STAGE MODELS VARIABLE SPEED MODELS 58STA 310AAV PG8MAA 58CTA 312AAV 58CVA 315AAV 58DLA 311AAV PG8JAA 58CTX 312JAV 58CVX 315JAV 58STX 310JAV 58DLX 311JAV PROCEDURE 1—INSTALL MAIN BURNER ORIFICES AND BURNER SPOILER SCREWS NOTE: See Fig. - Page 4 INDUCER MOTOR VENT ELBOW ASSEMBLY MAIN LIMIT SWITCH (BEHIND GAS VALVE) PRESSURE SWITCH DRAFT SAFEGUARD FLUE SWITCH COLLECTOR GAS MANIFOLD GAS VALVE GAS BURNER MANUAL RESET FLAME SENSOR LIMIT SWITCHES BLOWER DOOR HOT SURFACE SAFETY SWITCH IGNITER BLOWER AND CONTROL MOTOR RATING PLATE NOT SHOWN...
- Page 5 SPOILER SCREW BURNER A03234 Fig. 4—Location of Spoiler Screw c. Re-install screw in hole underneath heat exchanger inlet. NOTE: It is very IMPORTANT to re-install the NOx bracket mounting screw. d. Repeat steps ″a″ thru ″c″ for each heat exchanger. 13.
- Page 6 A02195 Fig. 5—NOx Device Location REGULATOR REGULATOR SEAL CAP SEAL CAP REGULATOR ON AND ADJUSTMENT REGULATOR OFF SWITCH SCREW ADJUSTMENT SCREW ON/OFF SWITCH REGULATOR SPRING (PROPANE – WHITE, 6 TURNS NATURAL – SILVER, 10 TURNS) REGULATOR SPRING (PROPANE - WHITE, 8.5 TURNS NATURAL - SILVER, 8.5 TURNS) GAS PRESSURE GAS PRESSURE...
- Page 7 REGULATOR COVER SCREW PLASTIC ADJUST SCREW ON/OFF SWITCH REGULATOR SPRING HIGH STAGE GAS PRESSURE REGULATOR ADJUSTMENT PROPANE–WHITE, 13.5 TURNS NATURAL–SILVER,12 TURNS LOW STAGE INLET GAS PRESSURE PRESSURE TAP REGULATOR ADJUSTMENT PROPANE–WHITE, 9.5 TURNS NATURAL–SILVER,9.5 TURNS) MANIFOLD PRESSURE TAP A04048 → Fig. 6C—Two-Stage Gas Valve ON/OFF LOW-HEAT SWITCH...
- Page 8 1/8” brass coupling Brass tee . . . install LPGS A02198 Fig. 7A—Gas Valve Inlet Pressure Trap A02211 Fig. 7B—LGPS Installed PROCEDURE 4—CHECK INLET GAS PRESSURE NOTE: This kit is to be used only when inlet gas pressure is between 11.0-in. w.c. and 13.6-in. w.c. →...
- Page 9 4. Route yellow wires along wire harness. Secure with wire tie provided in kit. Go to Procedure 6. B. 2-Stage and Variable Speed 1. Disconnect yellow wire from the N.O. contact of the low-heat pressure switch LPS and connect it to the N.O. terminal on the low gas pressure switch, LGPS.
- Page 10 TWINNING AND/OR SETUP SWITCHES TWINNING AND/OR COMPONENT TEST LOW-HEAT ONLY AND COMPONENT TEST BLOWER OFF-DELAY TERMINAL BLOWER OFF-DELAY TERMINAL ACRDJ - AIR CONDITIONING J2 JUMPER RELAY DISABLE JUMPER BLOWER OFF-DELAY HUMIDIFIER TERMINAL (24-VAC 0.5 AMP MAX.) 24-V THERMOSTAT 24-V-THERMOSTAT TERMINALS TERMINALS TEST/TWIN TRANSFORMER 24-VAC...
- Page 11 REFER TO KIT INSTRUCTIONS FOR CONVERSION PROCEDURES. USE PARTS SUPPLIED BY CARRIER CORPORATION AND INSTALLED BY QUALIFIED PERSONNEL. EXISTING RATING PLATE FOR APPLIANCE MODEL NO. AND INPUT RATING. NOTE: Furnace gas input rate on rating plate is for installations up to 2000 ft above sea level. In U.S.A. the input rating for altitudes above 2000 ft must be derated by 4% for each 1000 ft above sea level.
- Page 12 Blower Door Outer door Apply Conversion Responsibility Label on exterior of door Factory Clearance Factory Information Label Label Rating Plate on exterior of door Existing Warning Label A02203 Fig. 11—Label Application When normal gas pressure is restored, the system must be electrically reset to re-establish normal heating operation. Before leaving installation, observe unit operation through 2 complete heating cycles.
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Page 13: Section 2- Induced-Combustion, Hot-Surface Ignition, Single Stage, Two-Stage And Variable-Speed, 40-Inch Non-Condensing Furnaces Models
INSTALLATION SECTION 2- INDUCED-COMBUSTION, HOT-SURFACE IGNITION, SINGLE STAGE, TWO-STAGE AND VARIABLE-SPEED, 40-INCH NON-CONDENSING FURNACES MODELS SINGLE-STAGE MODELS TWO-STAGE MODELS VARIABLE SPEED MODELS 58PAV 383KAV PG8UAA 58TUA 330AAV 58UHV 333BAV 58WAV 395CAV PG8DAA 58TMA 331AAV 58UXV 333JAV 58RAV 373LAV 393AAV 58UXT 330JAV 58ZAV 376CAV... - Page 14 BLOWER COMPARTMENT DOOR CONVERSION RATING GAS CONTROL PLATE CONVERSION LABEL GAS VALVE CONVERSION RATING BURNER GAS CONTROL PLATE HOLD–DOWN CONVERSION BURNERS BRACKET LABEL GAS VALVE BURNER FURNACE HOLD–DOWN BURNERS RATING BRACKET PLATE MANIFOLD BLOWER FURNACE COMPARTMENT RATING CLEARANCE DOOR PLATE LABEL CLEARANCE MANIFOLD...
- Page 15 REFER TO KIT INSTRUCTIONS FOR CONVERSION PROCEDURES. USE PARTS SUPPLIED BY CARRIER CORPORATION AND INSTALLED BY QUALIFIED PERSONNEL. EXISTING RATING PLATE FOR APPLIANCE MODEL NO. AND INPUT RATING. NOTE: Furnace gas input rate on rating plate is for installations up to 2000 ft above sea level. In U.S.A. the input rating for altitudes above 2000 ft must be derated by 4% for each 1000 ft above sea level.
- Page 16 REGULATOR ON/OFF LOW-HEAT SEAL CAP SWITCH ADJUSTMENT ALLEN SCREW REGULATOR ON AND (UNDER CAP) ADJUSTMENT OFF SWITCH SCREW INLET HIGH-HEAT PRESSURE ADJUSTMENT REGULATOR SPRING ALLEN SCREW (PROPANE – WHITE, 6 TURNS (UNDER CAP) NATURAL – SILVER, 10 TURNS) GAS PRESSURE PLUG BUTTON REGULATOR INLET...
- Page 17 9. Turn gas supply manual shutoff valve to OFF position. 10. Turn off furnace power supply. 11. Remove manometer. 12. Apply pipe dope sparingly to end of inlet gas pipe plug and install in unused end of 1/8″ tee. Use a small back-up wrench on tee when tightening gas inlet pipe plug.
- Page 18 EAC - ELECTRONIC AIR CLEANER (115-VAC 1 AMP MAX) 3-AMP FUSE LED - DIAGNOSTIC LIGHT 10 11 TWIN / TEST TERMINAL MASTER SLAVE HUM - HUMIDIFIER (24-VAC 0.5 AMP MAX) 24-VOLT BLOWER- HIGH HEAT THERMOSTAT HEAT (ADAPTIVE TERMINALS DELAY ONLY ALGORITHM) FURNACE AND A96402...
- Page 19 13. Check pressure tap plug for gas leaks when main burners ignite. 14. When correct input is obtained, main burner flame should be clear blue, almost transparent. (See Fig. 28.) 15. Observe unit operation through 2 complete heating cycles. See sequence of operation in furnace Installation, Start-Up, and Operating Instructions.
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Page 20: Section 3- Direct-Vent, Multipoise, Hot-Surface Ignition, Single-Stage, Two-Stage And Variable-Speed Condensing Furnaces
INSTALLATION SECTION 3- DIRECT-VENT, MULTIPOISE, HOT-SURFACE IGNITION, SINGLE-STAGE, TWO-STAGE AND VARIABLE-SPEED CONDENSING FURNACES SINGLE STAGE MODELS TWO-STAGE MODELS VARIABLE SPEED MODELS 58MXA 350MAV PG9MAA 58MTA 352MAV 58MVP 355MAV 58MCA 340MAV 490AAV 58MSA 345MAV PROCEDURE 1—INSTALL MAIN BURNER ORIFICES NOTE: See Fig. 26 or 27 for component location in upflow orientation. Reorient component arrangement when furnace is installed in other positions. - Page 21 PROPANE POSITION SHUTTER A96264 Fig. 18—Air Shutter in Propane Gas Usage (PROP) Position (355MAV060120 and 58MVP120-20 Units Only) b. Remove center solid portion of air diffuser. (See Fig. 20.) Use tin snips to cut center portion of air diffuser. Do not overly distort air diffuser.
- Page 22 DIVERTER PLATE PART NO. 323184-301 A95450 Fig. 21—Installing Diverter Plate PROCEDURE 4—INSTALL MANIFOLD ASSEMBLY, ALL FURNACES 1. Reinstall manifold, orifice, and gas-valve assembly in burner box. Ensure manifold seal grommet is installed properly and burners fit over orifices. Verify Igniter to Burner alignment (See Fig. 31.) 2.
- Page 23 REGULATOR REGULATOR SEAL CAP SEAL CAP REGULATOR ON AND ADJUSTMENT REGULATOR OFF SWITCH SCREW ADJUSTMENT SCREW ON/OFF SWITCH REGULATOR SPRING (PROPANE – WHITE, 6 TURNS NATURAL – SILVER, 10 TURNS) REGULATOR SPRING (PROPANE - WHITE, 8.5 TURNS NATURAL - SILVER, 8.5 TURNS) GAS PRESSURE REGULATOR GAS PRESSURE...
- Page 24 ON/OFF LOW-HEAT SWITCH ADJUSTMENT ALLEN SCREW (UNDER CAP) INLET HIGH-HEAT PRESSURE ADJUSTMENT ALLEN SCREW (UNDER CAP) PLUG BUTTON (2-STAGE AND VARIABLE–SPEED, NON–CONDENSING FURNACES ONLY) MANIFOLD PRESSURE BURNER ENCLOSURE REFERENCE PRESSURE TAP (2-STAGE AND VARIABLE-SPEED, CONDENSING FURNACES ONLY) A01069 Fig. 22D—Two-Stage Gas Valve 2.
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Page 25: Emergency Heat
W2 COM W/ W1 Y/ Y2 R G HUM FLT (FAULT CODE RECALL) LOW HEAT ONLY BPH (BYPASS HUMIDIFIER) EMERGENCY HEAT MZ (MULTI ZONE) COMPONENT TEST HEATING BLOWER OFF TIME DELAY A94299 Fig. 23—Variable Speed Condensing Furnace Control Board 11. Turn gas supply manual shutoff valve to OFF position. 12. -
Page 26: Gas Valve
BURNER ENCLOSURE (REMOVE COVER WHEN CHECKING PRESSURE) GAS VALVE PRESSURE SWITCH(ES) (LOCATION WILL VARY DEPENDING ON MODEL) MANOMETER A01070 Fig. 24—Adjusting Manifold Pressure (Manifold Attachment) 7. Turn on furnace power supply. WARNING: FIRE, EXPLOSION, INJURY OR DEATH HAZARD Failure to follow this warning could result in fire, explosion, personal injury, or death. NEVER use matches, candles, flame, or other sources of ignition to check for gas leakage. - Page 27 REFER TO KIT INSTRUCTIONS FOR CONVERSION PROCEDURES. USE PARTS SUPPLIED BY CARRIER CORPORATION AND INSTALLED BY QUALIFIED PERSONNEL. SEE EXISTING RATING PLATE FOR APPLIANCE MODEL NO. AND INPUT RATING. NOTE: Furnace gas input rate on rating plate is for installations up to 2000 ft above sea level. In U.S.A. the input rating for altitudes above 2000 ft must be derated by 2% for each 1000 ft above sea level.
- Page 28 GAS CONTROL CONVERSION LABEL FURNACE RATING PLATE BURNER RESPONSIBILITY ENCLOSURE LABEL GAS VALVE CONTROL FURNACE CONVERSION RATING PLATE A01025 Fig. 26—Condensing Furnace Label Location BURNER ENCLOSURE MANIFOLD BURNER ENCLOSURE REFERENCE PRESSURE TUBE GAS VALVE CONTROL A01081 Fig. 27—Multipoise, Hot-Surface Ignition, Fixed-Speed, Condensing Furnace Component Location (Upflow Orientaion Shown) This switch also prevents operation when the propane tank level is low which can result in gas with a high concentration of impurities, additives, and residues that have settled to the bottom of the tank.
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Page 29: Burner Flame
BURNER FLAME BURNER MANIFOLD A89020 Fig. 28—Burner Flame 9/32” 11/32” 7/8” A02150 Fig. 29A—Position of Igniter to Burner (Section 1) A02150 Fig. 29B—Picture of Igniter to Burner (Section 1) 3. Apply Gas Conversion Label. a. For Single Stage Furnaces, apply label 327697-203 to burner box cover as shown. (Do not use 327697-202 which is similar) →... - Page 30 11 32 13 32 " " BURNER CELL PANEL SURFACE IGNITOR ASSEMBLY IGNITOR " BURNER IGNITOR ASSEMBLY A93347 Fig. 30—Position of Igniter to Burner (Section 2) 13 32 " 11 32 " BURNER CELL PANEL BURNER BOX IGNITOR ASSEMBLY IGNITOR "...
- Page 31 —31—...
- Page 32 agganp31 —32— © 2004 CAC/BDP 7310 W. Morris St., Indianapolis, IN 46231 Catalog No. 63GA-NP11...
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