Table of Contents
Advertisement
Quick Links
KGBPN42011SP
Read the entire instruction manual before starting the installation.
SAFETY CONSIDERATION
WARNING
!
FIRE, EXPLOSION, ELECTRICAL SHOCK, AND CARBON
MONOXIDE POISONING HAZARD
Failure to follow this warning could result in personal injury or
death.
This conversion kit shall be installed by a qualified service
agency in accordance with the manufacturer's instructions and
all applicable codes and requirements of the authority having
jurisdiction. If the information in these instructions is not
followed exactly, a fire, explosion, or production of carbon
monoxide could result causing property damage, personal
injury, or loss of life. The qualified service agency is responsible
for the proper installation of this furnace with this kit. The
installation is not proper and complete until the operation of the
converted
appliance
is
manufacturer's instructions supplied with the kit.
AVERTISSEMENT
!
LE FEU, L'EXPLOSION, CHOC ELECTRIQUE,
ET MONOXYDE DE CARBONE EMPOISONNER
Cette trousse de conversion doit être installée par un servie
d'entretien qualifié, selon les instructions du fabricant et selon
toutes les exigences et tous les codes pertinents de l'autorité
compétente. Assurezvous de bien suivre les instructions dans
cette notice pour réduire au minimum le risque d'incendie,
d'explosion ou la production de monoxyde de carbone pouvant
causer des dommages matériels, de blessure ou la mort. Le
service d'entretien qualifié est responsable de l'installation de
cette trousse. L'installation n'est pas adéquate ni complète tant
que le bon fonctionnement de l'appereil converti n'a pas été
vérfié selon les instructions du fabricant fornies avec la trousse.
Installing and servicing heating equipment can be hazardous due
to gas and electrical components. Only trained and qualified
personnel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. Trained service
Installation Instructions
CERTIFIED
checked
as
specified
in
Gas Conversion Kit Propane-to-Natural for
1 Stage Condensing (90%+) and
Non-Condensing Gas Furnaces
40,000 BTUH to 140,000 BTUH Only
personnel must perform all other operations. When working on
heating equipment, observe precautions in the literature, on tags,
and on labels attached to or shipped with the unit, and other
safety precautions that may apply.
Follow all safety codes. In the United States, follow all safety
codes including the current edition of the National Fuel Gas Code
(NFGC) NFPA No. 54/ANSI Z223.1. In Canada, refer to the
current edition of the National Standard of Canada, Natural Gas
and Propane Installation Codes (NSCNGPIC), CAN/CSA−B149.1
and .2. Wear safety glasses and work gloves. Have a fire
extinguisher available during start−up, adjustment steps, and
service calls.
Recognize safety information. This is the safety−alert symbol
When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury. Understand
the signal words DANGER, WARNING, CAUTION and NOTE.
The words DANGER, WARNING, and CAUTION are used with
the safety alert symbol. DANGER identifies the most serious
hazards which will result in severe personal injury or death.
WARNING signifies a hazard which could result in personal
injury or death. CAUTION is used to identify unsafe practices
which may result in minor personal injury or product and property
damage. NOTE is used to highlight suggestions which will result
in enhanced installation, reliability, or operation.
INTRODUCTION
the
!
FIRE, EXPLOSION, ELECTRICAL SHOCK AND CARBON
MONOXIDE POISONING HAZARD
Failure to follow instructions could result in personal injury,
death or property damage.
Improper
installation,
maintenance, or use can cause carbon monoxide poisoning,
explosion, fire, electrical shock, or other conditions, which
could result in personal injury or death. Consult your distributor
or branch for information or assistance. The qualified installer
or agency must use only factory−authorized kits or accessories
when servicing this product.
!
FIRE, EXPLOSION, ELECTRICAL SHOCK
HAZARD
Failure to follow this warning could result in personal injury,
death or property damage.
Gas supply MUST be shut off before disconnecting electrical
power and proceeding with conversion.
1
WARNING
adjustment,
alteration,
WARNING
.
service,
Advertisement
Table of Contents
Related Manuals for Carrier KGBPN42011SP
Summary of Contents for Carrier KGBPN42011SP
- Page 1 KGBPN42011SP Gas Conversion Kit Propane-to-Natural for 1 Stage Condensing (90%+) and Non-Condensing Gas Furnaces 40,000 BTUH to 140,000 BTUH Only Installation Instructions personnel must perform all other operations. When working on heating equipment, observe precautions in the literature, on tags, and on labels attached to or shipped with the unit, and other safety precautions that may apply.
-
Page 2: Section 1 − Models 59Sc2, 59Sp2, 59Sc5, 59Se5, 59Sp5
SECTION 1 WARNING CONDENSING FURNACES ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD Table 2 MODEL NUMBERS BEGINNING WITH: Failure to follow this warning could result in personal injury, death or property damage. 59SC2 59SC5 59SE5 59SP2 59SP5 Before installing, modifying, or servicing system, main electrical 912S 915S 922S... - Page 3 2. Disconnect the connector harness from gas valve. Determine natural gas orifice size and manifold pressure for Disconnect wires from Hot Surface Igniter (HSI) and Flame correct input at installed altitude by using Table 3. Sensor. Disconnect the two wires from the Low Gas 1.
- Page 4 Table 3 Orifice Size and Manifold Pressure (in.w.c.) for Gas Input Rate SINGLE-STAGE FURNACE (TABULATED DATA BASED ON 20,000 BTUH PER BURNER, DERATED 2%/1000 FT (305M) ABOVE SEA LEVEL) ALTITUDE RANGE HEAT VALUE 0.58 0.60 0.62 0.64 AT ALTITUDE Orifice Manifold Orifice Manifold...
- Page 5 Table 3 Orifice Size and Manifold Pressure (in.w.c.) for Gas Input Rate (cont.) SINGLE-STAGE FURNACE (TABULATED DATA BASED ON 20,000 BTUH PER BURNER, DERATED 2%/1000 FT (305M) ABOVE SEA LEVEL) ALTITUDE RANGE HEAT VALUE 0.58 0.60 0.62 0.64 AT ALTITUDE Orifice Manifold Orifice...
- Page 6 WARNING 1. Refer to Figure 8. 2. Be sure gas and electrical supplies to furnace are off. 3. Remove cap that conceals the adjustment screw for the ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD gas−valve regulator. (See Figure 8) Failure to follow this warning could result in personal injury, 4.
-
Page 7: Check Inlet Gas Pressure
yellow wire of the furnace wire harness. Disconnect AVERTISSEMENT and discard this orange wire and the splice connection. c. Connect the yellow wire of the furnace wire harness RISQUE D’EXPLOSION ET D’INCENDIE (see “b” above) to the NO terminal of the LPS. Le fait de ne pas suivre cet avertissement pourrait entraîner d. -
Page 8: Set Gas Input Rate
10. Turn gas supply manual shutoff valve to OFF position. Furnace gas input rate on rating plate is for installations at altitudes up to 2000 ft. (610 M). 11. Turn off furnace power supply. In the U.S.A.; the input rating for altitudes above 2000 ft. (610M) 12. -
Page 9: Label Application
10. Turn off furnace power supply. 14. Turn on furnace power supply. 11. Remove manometer and on some models remove 15. Set room thermostat to call for heat. pressure tap fitting. 16. Check pressure tap plug for gas leaks when main burners 12. - Page 10 Figure 13 Example of Single Stage Furnace Control for PSC Blower Motor BLOWER OFF-DELAY 24−V THERMOSTAT TERMINALS TWINNING AND/OR COMPONENT TEST TERMINAL HUMIDIFIER TERMINAL (24−VAC 0.5 AMP MAX) 3−AMP FUSE TRANSFORMER 24VAC CONNECTIONS SEC-2 SEC-1 PL1 − LOW VOLTAGE MAIN OPERATION &...
- Page 11 PRUDENCE AVERTISSEMENT LE FEU, L’EXPLOSION, CHOC ELECTRIQUE, D’EQUIPEMENT D’OPERATION ET MONOXYDE DE CARBONE EMPOISONNER Toute erreur de câblage peut être une source de danger et de Cette trousse de conversion doit être installée par un servie panne. d’entretien qualifié, selon les instructions du fabricant et selon Lors des opérations d’entretien des commandes, étiqueter toutes les exigences et tous les codes pertinents de l’autorité...
- Page 12 NOx DEVICE INSTALLATION (when Figure 18 Burner Orifice required) The following models must have NOx baffles installed (58PHX, 58PHY, 58DLX, 58STX, 313JAV, 313JBV, 311JAV, 310JAV, BURNER PG8JEA, PG8JEB, and PG8JAA). NOx baffles are not included ORIFICE BURNER ORIFICE in this kit and must be ordered separately or reused if retained from original conversion to Propane.
- Page 13 Figure 19 Conversion Kit Rating Plate Label A13071 Orifice Size* and Manifold Pressure (in. w.c.) for Gas Input Rate Table 5 (Tabulated data based on 22,000 Btuh per burner, derated 4 percent for each 1000 ft. (305 M) above sea level) SPECIFIC GRAVITY OF NATURAL GAS AVG.
- Page 14 Orifice Size* and Manifold Pressure (in. w.c.) for Gas Input Rate (Continued) Table 5 (Tabulated data based on 22,000 Btuh per burner, derated 4 percent for each 1000 ft. (305 M) above sea level) SPECIFIC GRAVITY OF NATURAL GAS AVG. GAS 0.58 0.60 0.62...
- Page 15 Orifice Size* and Manifold Pressure (in. w.c.) for Gas Input Rate Table 6 (Tabulated data based on 21,000 btuh per burner, derated 4 percent for each 1000 ft. (305 M) above sea level) SPECIFIC GRAVITY OF NATURAL GAS AVG. GAS 0.58 0.60 0.62...
- Page 16 Orifice Size* and Manifold Pressure (in. w.c.) for Gas Input Rate (Continued) Table 6 (Tabulated data based on 21,000 btuh per burner, derated 4 percent for each 1000 ft. (305 M) above sea level) SPECIFIC GRAVITY OF NATURAL GAS AVG. GAS 0.58 0.60 0.62...
- Page 17 CONVERT GAS VALVE Figure 21 Igniter Position − Side View 9/32” CAUTION 7.1mm 5/16” 7.9mm UNIT DAMAGE HAZARD Failure to follow this caution may result in unit damage The gas valve must be converted and pre−adjusted before operating on propane gas. If not converted and pre−adjusted, sooting and corrosion will occur leading to early heat exchanger failure.
- Page 18 REMOVE LOW GAS PRESSURE Figure 24 Single Stage Gas Valve SWITCH Regulator Seal Cap WARNING Regulator Adjustment Screw SINGLE-STAGE FIRE, EXPLOSION, ELECTRICAL SHOCK HAZARD Regulator Spring ON/OFF Switch Propane - White 8.5 turns Failure to follow this warning could result in personal injury, Natural Gas - Silver 8.5 turns death or property damage.
- Page 19 3. Turn gas supply manual shutoff valve to ON position. Figure 25 80% Low Gas Pressure Switch 4. Turn furnace gas valve switch to ON position. 5. Jumper R−W thermostat connections on control. Re−install pipe plug after removal 6. When main burners ignite, confirm inlet gas pressure is 2”...
- Page 20 5. Turn furnace gas valve switch to ON position. 9. Adjust gas manifold pressure. Refer to Table 5 or Table 6. 6. Check all threaded pipe connections for gas leaks. 10. Remove cap that conceals the adjustment screw for the 7.