StoneAge WARTHOG X Series User Manual

Rotary swivel nozzles

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WARTHOG X (WTA)
ROTARY SWIVEL NOZZLES
USER MANUAL
PL 723 REV A
(04/2023)

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Summary of Contents for StoneAge WARTHOG X Series

  • Page 1 WARTHOG X (WTA) ROTARY SWIVEL NOZZLES USER MANUAL PL 723 REV A (04/2023)
  • Page 2: Table Of Contents

    TABLE OF CONTENTS MANUFACTURER’S INFORMATION ............3 SPECIFICATIONS.
  • Page 3: Manufacturer's Information

    MANUFACTURER’S INFORMATION StoneAge Inc. StoneAge NL StoneAge UK 466 S. Skylane Drive Reedijk 7Q Unit 3 Durango, CO 81303, USA 3274 KE Heinenoord Crucible Business Park Phone: 970-259-2869 Netherlands Woodbury Lane Toll Free: 866-795-1586 (+31) (0) 85 902 73 70 Norton www.stoneagetools.com...
  • Page 4: Ec Declaration Of Conformity

    X (WTA) are maintained at: ® StoneAge Incorporated, 466 South Skylane Drive, Durango, CO 81303, USA and were compiled by the Engineering Manager. The Technical File is available through the Authorized Representative. This Declaration of Conformity is issued under the exclusive responsibility of StoneAge Incorporated.
  • Page 5: Uk Declaration Of Conformity

    X (WTA) are maintained at: ® StoneAge Incorporated, 466 South Skylane Drive, Durango, CO 81303, USA and were compiled by the Engineering Manager. The Technical File is available through the Authorized Representative. This Declaration of Conformity is issued under the exclusive responsibility of StoneAge Incorporated.
  • Page 6: Warning And Safety Instructions

    WARNING AND SAFETY INSTRUCTIONS WARNING Because of the short length of the Warthog® X (WTA), the tool can turn around in pipes and come back at the operator at a high rate of speed. There must be an anti-reversal device of sufficient length to ensure that the rigid length measurement from the tip of the nozzle to the back end of the hose crimp is 1-1/2 times the internal diameter of any pipe that can be accessed in the cleaning operation.
  • Page 7: Operator Training Risk Assessment

    StoneAge has designed and manufactured this The risk assessment MUST consider potential equipment considering all hazards associated material or substance hazards including: with its operation. StoneAge assessed these risks Aerosols • and incorporated safety features in the design. Biological and microbiological (viral or •...
  • Page 8: Ppe

    WARNING AND SAFETY INSTRUCTIONS PERSONAL PROTECTIVE EQUIPMENT PPE may include: REQUIREMENTS • Eye protection: Full face visor Use of Personal Protective Equipment (PPE) is • Foot protection: Kevlar ® brand or steel toe dependent on the working pressure of water and capped, waterproof, non-slip safety boots the cleaning application.
  • Page 9: Pre-Run Safety Check

    WARNING AND SAFETY INSTRUCTIONS PRE-RUN SAFETY CHECK WARNING Refer to WJTA-IMCA’s Industry Best Practices For Operations with this equipment can be potentially The Use Of High-pressure Waterjetting Equipment hazardous. Caution MUST be exercised prior and/or The Water Jetting Association’s, WJA Code to and during equipment and water jet tool use.
  • Page 10: Warthog X (Wta) Overview

    Warthog® X (WTA) OVERVIEW WARTHOG X (WTA) ® PIPE SIZE: 3-8” Pipes | 76 -152 mm INLET: 3/8” & 1/2” NPT or BSPP FLOW RATE: 8-2 gpm | 30 -79 lpm SERVICE INTERVAL: 250 hours The industry’s most powerful puller/descaler nozzle for 3-8” (76-203 mm) pipes. Designed with extended life durability, the Warthog X is compact in size and features a combination of fixed and low-angle rear rotary jets to optimize the pulling and cutting/descaling power.
  • Page 11: Warthog ® Warthog X (Wta) Head Offset And Jetting Overview

    WTA-1/2: StoneAge recommends a 1/2” ID hose be used, especially when using longer hose lengths. WTA-3/8: StoneAge recommends a 3/8” ID hose be used; if 1/4” ID inch hose is used, too much pressure is lost (at 5 gpm, each 100 ft of 1/4” hose will take away 700 psi due to friction).
  • Page 12: Operation

    Test the dump prior to beginning the job. • Flush out the high pressure hoses before connecting the WTA to eliminate debris. TECH TIP: NPT threads -StoneAge recommends the use of Teflon™tape and yellow Threadmate™ on NPT thread connections.
  • Page 13: Troubleshooting

    NOT GETTING THE DESIRED OPERATING PRESSURE: • The sizes of the jets may need to be changed. Verify jetting at jetting.stoneagetools.com • For more information contact your factory authorized StoneAge® Inc. distributor or go to www.sewernozzles.com for help. 866-795-1586 • WWW.SEWERNOZZLES.COM...
  • Page 14: Tool Service Information

    LIST OF MATERIALS: • Bench Vise (recommended) • Clean lint free rags or blue shop towels • Arbor Press (recommended) • Multifak EP1 Grease – StoneAge PN (GP 049 • 5mm T-Handle Hex Wrench Grease) • 4mm Hex Wrench • PSF-2,000 cst silicone fluid (fast visc).
  • Page 15: Disassembly

    DISASSEMBLY DISASSEMBLY 5. Clamp the tool in the vise by the flats on the 1. Remove one Port Screw before head. disassembling the WTA to relieve the vacuum 6. Insert a 5mm T-Handle Allen Key on the internal parts. approximately 1/2” into the Shaft and rotate 2.
  • Page 16 DISASSEMBLY/ ASSEMBLY 8. Remove the Bearing and Rotor. If they dont 11. Use a pick to gently remove the O-Ring slide off the Shaft, use an arbor press to from around the outside of the Inlet Nut and remove. the seal from inside the Inlet Nut. 9.
  • Page 17: Assembly

    ASSEMBLY NOTICE 5. Apply Stoneage PN: GP 047 (Parker Threadmate™ II or equiv.) and 2½ wraps of • Before reassembly of the tool, wash all parts in Teflon™ tape to all nozzle threads. solvent and blow dry. 6. Use a 4mm Allen Key to install the Nozzles •...
  • Page 18 ASSEMBLY 8. Press the Bearing and Rotor onto the Shaft. 14. Insert a 5mm T-Handle Allen Key approximately 1/2” into the Shaft and rotate 9. Grease the O-Ring with Multifak EP1 clockwise to secure the Shaft Assembly to Grease and Gently install it into the groove the Head.
  • Page 19 ASSEMBLY 16. Using and adjustable wrench, screw the Inlet Nut onto the Body. 17. Fill with the lubricant per the instructions on page 14 and follow the steps for “Filling After Complete Rebuild”. Blue Goop® Anti-Seize Figure 11: For Steps 16-17 866-795-1586 •...
  • Page 20: Part Diagrams

    Warthog® X WTA-PKG EXPLODED PART DIAGRAM NOTES: 1. TORQUE INTERNAL HEX TO 108-132 IN-LB. 2. APPLY BLUE GOOP (SWAGELOK BRAND ANTI- SEIZE OR EQUIV.) TO THREADS WHERE NOTED. MODEL INLET AND HEAD OFFSETS 3. FILL TOOLS WITH PSF-2,000CST SILICONE FLUID (FAST VISC).
  • Page 21 4. FILL TOOLS WITH PSF-2,000CST SILICONE FLUID (FAST VISC). 5. TORQUE PLUGS TO 36-48 IN-LB. MODEL INLET AND HEAD OFFSETS 6. APPLY STONEAGE PN: GP 047 (PARKER THREADMATE II OR EQUIV.) AND THEN 2.5 WRAPS OF TEFLON TAPE TO PLUG THREADS.
  • Page 22: Service Kit

    SERVICE KITS AND CONFIGURATION CHART KITS AND KIT CONTENTS WTA 600-ST1 SERVICE KIT WTA 610-RT1 OVERHAUL KIT 1 RJ 011-K Brass Seat 1 BC 040 O-Ring 7/16 OD, 90A Hard 1 RJ 012-KTO H.P. Seal & O-Ring 1 DB 169 O-Ring 1-1/2 OD, 70A Hard 1 FT 026 Port Screw with O-Ring 1 RJ 011-K Brass Seat 1 RJ 012-KTO H.P.
  • Page 23 NOTES PAGE LEFT BLANK INTENTIONALLY 866-795-1586 • WWW.SEWERNOZZLES.COM...
  • Page 24: Terms And Conditions And Warranty

    Terms and Conditions of Sale (“Terms and Conditions”) shall specified date, but will always use its best efforts to make operate as the acceptance by StoneAge, Inc. (“Seller”) of the delivery within the time requested. The proposed shipment order submitted by the purchaser (“Buyer”). Such acceptance date is an estimate.
  • Page 25 STONEAGE TRADEMARK LIST View the list of StoneAge’s trademarks and service marks and learn how the trademarks should be used. Use of StoneAge trademarks may be prohibited, unless expressly authorized. http://www.StoneAgetools.com/trademark-list/ STONEAGE PATENT DATA View the list of StoneAge’s current U.S.
  • Page 26 DEFECT OF THE PRODUCT COVERED BY THIS LIMITED com/service. Unauthorized service, repair or modification of WARRANTY. STONEAGE FURTHER DISCLAIMS ALL IMPLIED the Product or use of parts not approved by StoneAge will void INDEMNITIES. this Limited Warranty. StoneAge reserves the right to change...
  • Page 27 In no event enforceability of the other portions hereof. shall StoneAge be responsible for any injuries to persons or property caused directly or indirectly by the operation of the Product if End-User or any agent, employee, or contractor of End-User: (1) fails to use all necessary and appropriate safety devices, guards and proper safe operating procedures;...
  • Page 28 1-866-795-1586 • www.STONEAGETOOLS.com © 2023 StoneAge, Inc. All Rights Reserved...

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