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Related Manuals for StoneAge AUTOBOX ABX-2L
Summary of Contents for StoneAge AUTOBOX ABX-2L
- Page 1 AUTOBOX (ABX-2L) ® USER MANUAL PL602 REV C (05/2015)
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Page 2: Table Of Contents
TABLE OF CONTENTS MANUFACTURER’S INFORMATION ..............SPECIFICATIONS . -
Page 3: Manufacturer's Information
• was developed for “Hands Free” heat exchanger tube cleaning Utilizes 2.5 in. (6 mm) box rail • applications. It is recommended to be used with StoneAge’s Stainless Steel air motors • Banshee line of self-rotary waterblast tools. Variety of clamp and bolt-on attachment options are available •... -
Page 4: Ce Declaration Of Incorporation
Date _ 03/03/2015_______ Andrew Birt Independent Dealer Manager StoneAge, Inc., Worcester, UK The technical file for the AUTOBOX Hose Tractor (ABX-2L) User Manual is maintained at: StoneAge, Inc. 466 South Skylane Drive, ® Durango, CO 81303, USA 866-795-1586 • WWW.STONEAGETOOLS.COM... -
Page 5: Warning And Safety Instructions
Aerosols • StoneAge WILL NOT accept responsibility for the results of misuse. Biological and microbiological (viral or bacterial) agents • IT IS THE RESPONSIBILTY OF THE INSTALLER/OPERATOR to Combustible materials •... -
Page 6: Pre-Run Safety Check
• at all times. The back-out prevention device is the Hose Stop applicable safety devices are installed and set-up Collet located within the Hose Guide Assembly. StoneAge properly.** offers several different size Hose Stop Collets. The Collet Size Ensure the doors of the ABX-2L Hose Tractor are closed and •... -
Page 7: System Assembly - Overview
SYSTEM ASSEMBLY - OVERVIEW LIGHTWEIGHT POSITIONER, GUIDE ASSEMBLY, ABX-2L HOSE TRACTOR AND CONTROL BOX SYSTEM ASSEMBLY LIGHTWEIGHT POSITIONER (SEE PAGES 8, 9, 10, 11) CONTROL BOX (SEE PAGES 19, 20, 21, 22) ABX-2L HOSE TRACTOR (SEE PAGES 15, 16, 17, 18) HOSES RUN TO HIGH PRESSURE SUPPLY... -
Page 8: Lightweight Positioner - Overview
LIGHTWEIGHT POSITIONER - OVERVIEW LIGHTWEIGHT POSITIONER RAIL STOP ASSEMBLIES RAIL EXTENTIONS (2,4, OR 6 FT LENGTHS) (.61 , 1.2 , OR 1.8 HORIZONTAL DRIVE ASSEMBLY VERTICAL SLOTTED RAIL POSITIONER CONTROL LINE HORIZONTAL ASSEMBLY SLOTTED RAIL 25 FT / 7.6 STANDARD LENGTH CLAMP TYPES VERTICAL... -
Page 9: Lightweight Positioner Clamp Selection
LIGHTWEIGHT POSITIONER CLAMP SELECTION CLAMP SELECTION Is dependent upon the heat exchanger geometry, bolt holes, hole spacing, CLAMP TYPES and flange accessibility. QUICK CLAMPS Use if heat exchanger flange provides a robust clamping surface or if flange holes are inaccessible. Align clamps on the surface of the flange to maximize flange engagement to clamps. -
Page 10: Lightweight Positioner Set-Up
LIGHTWEIGHT POSITIONER SET-UP LIGHTWEIGHT POSITIONER STEP BY STEP SET-UP Mount the appropriate frame Positioner Clamps to the tube bundle as shown on the previous page. (Shown in Figure 1 with Slotted Quick Clamps) Positioner Clamps should be aligned horizontally with the direction of the tube rows. (Figure NOTE: Heat exchanger tube bundle face, shown for graphic representation only. - Page 11 LIGHTWEIGHT POSITIONER SET-UP Slide the Idler Carriage onto the Lower Non-Slotted Rail. (Figure 5) FIGURE 5 Loosen the Large Adjustable Handle for the Vertical Rail Clamp. Align the Idler Carriage with the vertical rail clamp on the horizontal carriage. Install the Vertical Rail with (slots facing out) down through the horizontal carriage clamp and between the rollers on the idler carriage.
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Page 12: Guide Assembly - Overview
GUIDE ASSEMBLY - OVERVIEW GUIDE ASSEMBLY GUIDE TUBES (MULTIPLE SIZES) HOUSING TUBE CLAMP GUIDE TUBE ADAPTER SCREWS COLLET REFERENCE GUIDE COLLET (MULTIPLE SIZES) MOUNTING BRACKET PITCH ADJUST KNOB QUICK RELEASE PIN HOSE STOP CLAMPS (MULTIPLE SIZES) 866-795-1586 • WWW.STONEAGETOOLS.COM... -
Page 13: Guide Assembly Set-Up
Guide Tube size is used. BN9.5 guide tubes ( Ø.625 in. / 6 mm O.D.) require *NOTE: StoneAge (SA) PART NUMBER an ABX 114 adapter. BN18 guide tubes require an ABX 124 GUIDE TUBE REFERENCE CHART to be installed into the Guide Assembly. -
Page 14: Guide Assembly To Lightweight Positioner
GUIDE ASSEMBLY TO LIGHTWEIGHT POSITIONER SET UP ATTACH GUIDE ASSEMBLY TO LIGHTWEIGHT POSITIONER Using a 9/16 in. wrench, loosen all four rail clamp bolts located on the vertical carriage. Install the Guide Assembly into the rail clamps and adjust position until the Guide Tubes are approximately 1/2 in. (13 mm) away from the tube sheet face. Tighten the four rail clamp bolts. -
Page 15: Abx-2L Hose Tractor - Overview
ABX-2L HOSE TRACTOR - OVERVIEW AUTOBOX ® (ABX-2L) HOSE TRACTOR COLOR CODED JIC FITTINGS WITH DUST CAPS HANDLE DOOR PIN FORWARD AND REVERSE SPEED CONTROLS MOUNTING BRACKET DRIVE ROLLERS DOOR MOUNTING BRACKET FOR GUIDE ASSEMBLY PNEUMATIC SUPPLY LINES 25 FT / 7620 866-795-1586 •... -
Page 16: Abx-2L Hose Tractor Doors & Pin
ABX-2L HOSE TRACTOR - DOORS & PIN DOOR Always run the ABX-2L Hose Tractor with the doors closed and locked. DOOR PIN The Door Pin is a spring plunger with a pull ring. To unlock the door, pull and twist the pull ring, then release it so that it is no longer in the groove. -
Page 17: Abx-2L Hose Tractor Drive Rollers
ABX-2L HOSE TRACTOR - DRIVE ROLLERS WARNING Always de-energize the system before servicing or replacing any parts. Failure to do so can result in severe injury and/or death. Keep hands, hair, and clothing clear of rotating parts. TO REPLACE THE DRIVE ROLLERS: Select the correct roller size for the particular hose being used: •... -
Page 18: Abx-2L Hose Tractor To Guide Assembly
ABX-2L HOSE TRACTOR TO GUIDE ASSEMBLY ATTACH ABX-2L HOSE TRACTOR TO GUIDE ASSEMBLY Remove the lower quick release pin from the ABX-2L Hose Tractor. Slide the mounting bracket over the block on the Guide Assembly and lay the pin onto the top slot on the Guide Assembly block. Install the lower pin through the mounting bracket on the Hose Tractor and the block on the Guide Assembly. -
Page 19: Control Box - Overview
CONTROL BOX - OVERVIEW CONTROL BOX TOP VIEW MOMENTARY PNEUMATIC DUMP CONTROL HOSE FEED LEVER HOSE CLAMP HOSE CLAMP POSITIONER PRESSURE REGULATOR PRESSURE GAUGE CONTROLS CONTROL BOX CONTROL BOX REAR VIEW FRONT VIEW POLE MOUNT 1/4” (6.35 ) PUSH CONNECT MAIN BOX PNEUMATIC DUMP WITH THUMB SCREW... -
Page 20: Contol Box Set-Up
CONTROL BOX SET-UP ASSEMBLE CONTROL BOX, FRL, AND TRIPOD BASE 1. Setup the tripod base in a location with good visibility to the 4. Slide the Control Box over the vertical tube. The Control Box bundle face, but at a safe distance away from waterblast zone. has a stop that keeps it located at the top of the vertical tube. -
Page 21: Contol Box Air Supply Fitting
CONTROL BOX AIR SUPPLY FITTING WARNING AIR SUPPLY AND LUBRICATOR SETTING 1. The Control Box is supplied with a twist claw style inlet Maximum operating pressure is 100 psi (0.7 MPa). Never coupling (Chicago style) located on the side of the FRL exceed 140 psi (0.97 MPa) supply pressure. -
Page 22: Control Box To Abx-2L Hose Tractor Assembly
CONTROL BOX TO SYSTEM ASSEMBLY PNEUMATIC SUPPLY LINE CONNECTIONS Connect the vertical positioner drive air motor to the Control Box with two 1/4 in. (6 mm) JIC hoses. Verify the Control Remove the dust caps from the Joint Industry Council (JIC) Box moves the vertical carriage in the appropriate direction. -
Page 23: Operation
OPERATION COLLET INSERTION, HOSE, AND HOSE STOP INSTALLATION Remove Quick Release Pin and pull out existing Collet. Insert Banshee tool on hose through the ABX-2L Hose Tractor, and hose guide assembly. Be sure that the Banshee tool and hose end pass the location of the Collet. Select the appropriate Collet for the hoses to be used. -
Page 24: Control Box, Test Run, And Run Procedures
OPERATION CONTROL BOX Only high quality hoses intended for waterblast applications should be used as • high-pressure hoses. Pressure rating of high-pressure hoses MUST NEVER be The HOSE FEED LEVER will move the hose in the forward (feeding) and reverse •... -
Page 25: Maintenance
.28”± For Reference the wrap pattern shown in the diagram. CLAMP Contact StoneAge for Safety Data Sheets for material usage, a complete list of spare part numbers, and service instructions for the AUTOBOX® (ABX-2L-V2) Hose Tractor and Control Box. 866-795-1586 • WWW.STONEAGETOOLS.COM... -
Page 26: Parts Diagrams
PARTS DIAGRAM AUTOBOX ® (ABX-2L) HOSE TRACTOR DESCRIPTION ABX 228 Bearing .500 ID x 1.125 OD ABX 249 Retaining Ring, HD Ext SS Sealed Permalube ABX 203 CE Serial Plate ABX 250 Air Motor, Globe ABX 229 Ball Plunger ABX 205 Side Plate Inlet ABX 252 Plate, Air Motor Bearing ABX 231 Drive Aluminum Sprocket 32T ABX 206 Side Plate Outlet... - Page 27 PARTS DIAGRAM AUTOBOX ® (ABX-2L) HOSE TRACTOR CONTINUED... NOTE: ROLLERS, MANIFOLD, AND SHAFT ASSEMBLIES ARE DETAILED ON THE NEXT PAGE DESCRIPTION ABX 290 Rear Mount Inside Assembly GP 011-R Red ID Band ABX 268-BK-1 Black Tube 8mm Air Motor ABX 291-001 Mounting Bracket GS 316-09 SHCS .16-32 X 2.25 SS ABX 298 Quick Pin 17-4 SS .38 x 3.0 GS 319-05 SHCS .19-24 X 1.25 SS...
- Page 28 PARTS DIAGRAM AUTOBOX ® (ABX-2L) HOSE TRACTOR SUB ASSEMBLIES NOTE: PART NUMBERS, DESCRIPTIONS, AND QUANTIITES ARE LOCATED ON THE PREVIOUS TWO PAGES 3X UPPER ROLLER ASSEMBLY ABX 271 (GRAY/BLACK) ROLLERS ARE INCLUDED IN THE ABX-2L EPP-001 EXTRA PARTS PACKAGE MANIFOLD ASSEMBLY 3X LOWER ROLLER ASSEMBLY 866-795-1586 •...
- Page 29 PARTS DIAGRAM ABX 290 REAR MOUNT ASSEMBLY NOTE: 1. GREASE O-RING ID AND OD DURING ASSEMBLY. PART NUMBER DESCRIPTION ABX 216-001 HOSE GUIDE PLATE, OUTER ABX 230 SPIRAL INTERNAL RETAINING RING, .625 BORE, SS ABX 292-001 REAR MOUNTING BRACKET, INSIDE ABX 293 SPACER, ORING ABX 294...
- Page 30 PARTS DIAGRAM AUTOBOX ® GUIDE ASSEMBLY (ABX-100-XX) ACCESSORY PARTS GUIDE TABLE 1: GUIDE TUBES WITH REDUCERS/ ADAPTERS TABLE 2: HOSE STOP COLLETS (XX=LENGTH IN INCHES) PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION ABX 121-297 HOSE STOP COLLET .297 in. / 8 mm ABX 114 REDUCER (REQUIRES ABX 115) ABX 121-328...
- Page 31 PARTS DIAGRAM AUTOBOX ® GUIDE ASSEMBLY (ABX-100-8) MAIN ASSEMBLY PARTS GUIDE NOTE: 1. REAM OR DRILL BUSHING TO .375/.376 AFTER INSTALLATION. 2. KNOB INSTALLATION: SCREW KNOB ONTO SHAFT UNTIL IT JUST BOTTOMS OUT ON PLASTIC WASHER. THEN BACK OFF TO FIRST SPOT FOR PIN INSTALLATION.
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Page 32: Terms And Conditions
TERMS AND CONDITIONS 1. Acceptance of Terms and Conditions. These Terms and Conditions a. The warranty shall not apply if the product or service (1) has been shall operate as Seller’s acceptance of Buyer’s purchase order, and such subject to misuse, negligence or accident; (2) has not been installed or acceptance is made expressly conditional on assent by Buyer to the operated in accordance with Seller’s recommendations;... - Page 33 STONEAGE TRADEMARK LIST REASON(S). Shortages or errors must be reported within fifteen (15) View the list of StoneAge’s trademarks and service marks and learn how business days from receipt of shipment to secure adjustment. No the trademarks should be used. Use of StoneAge trademarks may be merchandise may be returned without securing written approval from prohibited, unless expressly authorized.
- Page 34 NOTES This page is intentionally left blank. 866-795-1586 • WWW.STONEAGETOOLS.COM...
- Page 35 NOTES 866-795-1586 • WWW.STONEAGETOOLS.COM...
- Page 36 1-866-795-1586 • www.STONEAGETOOLS.com © 2015 StoneAge, Inc. All Rights Reserved...
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