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StoneAge WARTHOG CLASSIC (WS) User Manual

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CLASSIC (WS)
ROTARY SWIVEL NOZZLES
USER MANUAL
PL 530 REV B
(04/2023)

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Summary of Contents for StoneAge WARTHOG CLASSIC (WS)

  • Page 1 CLASSIC (WS) ROTARY SWIVEL NOZZLES USER MANUAL PL 530 REV B (04/2023)

  • Page 2: Table Of Contents

    TABLE OF CONTENTS MANUFACTURER’S INFORMATION ............3 SPECIFICATIONS.

  • Page 3: Manufacturer's Information

    MANUFACTURER’S INFORMATION StoneAge Inc. StoneAge NL StoneAge UK 466 S. Skylane Drive Reedijk 7Q Unit 3 Durango, CO 81303, USA 3274 KE Heinenoord Crucible Business Park Phone: 970-259-2869 Netherlands Woodbury Lane Toll Free: 866-795-1586 (+31) (0) 85 902 73 70 Norton www.stoneagetools.com...

  • Page 4: Ec Declaration Of Conformity

    The Technical Files for the Warthog® Classic (WS-X-1/2) are maintained at: StoneAge Incorporated, 466 South Skylane Drive, Durango, CO 81303, USA and were compiled by the Engineering Manager. The Technical File is available through the Authorized Representative. This Declaration of Conformity is issued under the exclusive responsibility of StoneAge Incorporated.

  • Page 5: Uk Declaration Of Conformity

    The Technical Files for the Warthog® Classic (WS-X-1/2) are maintained at: StoneAge Incorporated, 466 South Skylane Drive, Durango, CO 81303, USA and were compiled by the Engineering Manager. The Technical File is available through the Authorized Representative. This Declaration of Conformity is issued under the exclusive responsibility of StoneAge Incorporated.

  • Page 6: Warning And Safety Instructions

    WARNING AND SAFETY INSTRUCTIONS WARNING Because of the short length of the Warthog® Classic (WS-X-1/2), the tool can turn around in pipes and come back at the operator at a high rate of speed. A rigid “stinger” should be used between the hose and the tool.

  • Page 7: Operator Training Risk Assessment

    StoneAge has designed and manufactured this The risk assessment MUST consider potential equipment considering all hazards associated material or substance hazards including: with its operation. StoneAge assessed these risks Aerosols • and incorporated safety features in the design. Biological and microbiological (viral or •...

  • Page 8: Ppe

    WARNING AND SAFETY INSTRUCTIONS PERSONAL PROTECTIVE EQUIPMENT PPE may include: REQUIREMENTS • Eye protection: Full face visor Use of Personal Protective Equipment (PPE) is • Foot protection: Kevlar ® brand or steel toe dependent on the working pressure of water and capped, waterproof, non-slip safety boots the cleaning application.

  • Page 9: Pre-Run Safety Check

    WARNING AND SAFETY INSTRUCTIONS PRE-RUN SAFETY CHECK WARNING Refer to WJTA-IMCA’s Industry Best Practices For Operations with this equipment can be potentially The Use Of High-pressure Waterjetting Equipment hazardous. Caution MUST be exercised prior and/or The Water Jetting Association’s, WJA Code to and during equipment and water jet tool use.

  • Page 10: Warthog ® Classic (Ws-X-1/2)Overview

    Warthog® CLASSIC (WS-X-1/2) OVERVIEW WARTHOG CLASSIC (WS-X-1/2) ® PIPE SIZE: 4"-8” LINES (100-200 MM) INLET: 1/2" NPT OR BSPP FLOW RATE: 9-21 gpm | 34-79 lpm SERVICE INTERVAL: 40-50 hours The Classic (WS-X-1/2) is preconfigured to deliver top performance in the most common 4-8” (102-203 mm) pipe applications so you can get right to work and deliver great results removing grease, cutting roots, and clearing ice and soil blockages.

  • Page 11: Warthog ® Classic (Ws-X-1/2)Model Information

    Warthog® CLASSIC (WS-X-1/2) MODEL INFORMATION RECOMMENDED HOSES WS-X-1/2: StoneAge recommends a 1/2” ID hose be used, especially when using longer hose lengths. JETTING Pumps are commonly sold based on their theoretical maximum flow output; in reality, none are 100% efficient. We try to take this into account when supplying you the jets. If you are not getting to the operating pressure desired, the sizes of the jets may need to be changed.

  • Page 12: Operation

    O-Ring up the hose out of the way until the connection is tightened, and then roll the O-Ring back into its original place. TECH TIP: NPT threads -StoneAge recommends the use of Teflon tape and yellow Threadmate™ on NPT thread connections.

  • Page 13: Troubleshooting

    If it spins too fast as a new tool or after proper repair, check with StoneAge or your distributor to make sure that the tool has the correct head and nozzle combination.

  • Page 14: Tool Service Information

    LIST OF MATERIALS: • Bench Vice (recommended) • Clean lint free rags or blue shop towels • Arbor Press (recommended) • Lithium Soap Grease – StoneAge PN (GP 048 • Medium size flat-head screw driver Grease) • Pick • Isopropyl Alcohol or Denatured Alcohol •...

  • Page 15: Disassembly

    DISASSEMBLY DISASSEMBLY 5. Remove the Centralizer (WS 080). 1. Clamp the flats of the WS 140 Head in a vise 6. Remove the Seat (RJ 011) and H.P. Seal (RJ as shown. 012-TO) from the Shaft bore. 2. Clamp the flats on the Shaft with a 9/16” or 7.
  • Page 16 DISASSEMBLY 8. Remove the three Bearings (TJ 007) from 10. Remove the Port Plug ( BJ 026) and Shaft the Shaft (WS 001). Inspect bearings binding Seal (WS 010) from Inlet Nut. Inspect both rotation. the O-Ring and Shaft Seal for damage. WS 029 Shaft Seal WS 003...

  • Page 17: Assembly

    ASSEMBLY ASSEMBLY 4. Press the Bearings (TJ 007) one at a time onto the Shaft. It is best to push only on the 1. Install the Shaft Seal (WS 010) with the LIP inner race of the bearing. FACING DOWN into the Inlet Nut (WS 002). 2.
  • Page 18 ASSEMBLY 6. Clamp the flats of the Body/Shaft Assembly 10. Apply Blue Goop to threads and thread ® in a vise as shown. Inlet Nut into Body, tighten to 30 ft-lb. 7. Insert H.P. Seal (RJ 012-TO) into Shaft bore, until flush with end of shaft.

  • Page 19: Part Names And Service Kits

    WS SERVICE KITS WS 020-2 WS 023 WS 022-S WS 002 WS 010 RJ 008 Hose Socket Weep Seal Inlet Nut Seal O-Ring BJ 026 RJ 011 WS 029 WS 080 RJ 012-TO WS 003 Port Plug BrassSeat TJ 007 Seal Centralizer H.P.

  • Page 20: Terms And Conditions And Warranty

    Terms and Conditions of Sale (“Terms and Conditions”) shall specified date, but will always use its best efforts to make operate as the acceptance by StoneAge, Inc. (“Seller”) of the delivery within the time requested. The proposed shipment order submitted by the purchaser (“Buyer”). Such acceptance date is an estimate.
  • Page 21 STONEAGE TRADEMARK LIST View the list of StoneAge’s trademarks and service marks and learn how the trademarks should be used. Use of StoneAge trademarks may be prohibited, unless expressly authorized. http://www.StoneAgetools.com/trademark-list/ STONEAGE PATENT DATA View the list of StoneAge’s current U.S.
  • Page 22 DEFECT OF THE PRODUCT COVERED BY THIS LIMITED com/service. Unauthorized service, repair or modification of WARRANTY. STONEAGE FURTHER DISCLAIMS ALL IMPLIED the Product or use of parts not approved by StoneAge will void INDEMNITIES. this Limited Warranty. StoneAge reserves the right to change...
  • Page 23 In no event enforceability of the other portions hereof. shall StoneAge be responsible for any injuries to persons or property caused directly or indirectly by the operation of the Product if End-User or any agent, employee, or contractor of End-User: (1) fails to use all necessary and appropriate safety devices, guards and proper safe operating procedures;...
  • Page 24 1-866-795-1586 • www.STONEAGETOOLS.com © 2023 StoneAge, Inc. All Rights Reserved...

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