Check Valve Upgrade Kit - QED XACT COUNT Operation Manual

Operation Manual
XACT COUNT

CHECK VALVE UPGRADE KIT

Check valve (42163) can be converted to cycle counter (42202) with the addition of upgrade kit (42204). Note,
to be compatible with the upgrade, the check valve (42163) must feature a groove on the exterior surface of
the valve body. Tools required include:
1. 2x 1-7/16 end wrench or cresent wrench
2. Snap ring pliers
3. 3/32 Allen key
Instructions for this upgrade are as follows:
1. Disassemble existing valve body using the flats on the seat and body
2. Replace existing O-ring with new O-ring. Discard removed O-ring
3. Replace existing poppet with new poppet. Discard removed poppet
4. Replace existing spring with new spring. Discard removed spring
5. Reassemble valve body and torque to 30ft-lbs
6. Slide snap ring over body into groove on valve body
7. Slide counter and collar over valve body up to snap ring from the inlet end
8. Insert set screw into collar and torque to 15in-lbs
Figure 4: Unit Disassembly for Cycle Counter Upgrade
Note: Parts in grayline not included in Xact Count Upgrade Kit (42204)
REV 00
Page 8 of 12
Grooved on valve body
must be present for
compatibility with
upgrade kit (42204)
PN: 95416