Fantic XX 125 Use And Maintenance Manual
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Fantic XX 125 Use And Maintenance Manual

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  • Page 1 ma nua l e di u s o e m an u t e n zio n e READ TH IS MANUA LE CA RE FULLY B E FO RE O P E RATI NG THI S VE HI C L E...
  • Page 2 2-Strokes - Edition 01 / 2023 INTRODUCTION Introduction FANTIC WANTS TO THANK YOU for choosing one of its products. We recommend that you read this manual before driving your vehicle. It contains information, advice and warnings on the vehicle maintenance and use. The instructions in this manual have been prepared to give you a simple and clear guide for use. We are sure that taking it into consideration you will gain confidence with your new vehicle, which you can use for a long time and with full satisfaction.
  • Page 3 Fantic Motor is constantly committed in improving its production. Any significant modifications and changes introduced with regard to vehicle characteristics and repair procedures will be brought to the attention of all Fantic Motor dealers and will be published in future editions of the manual.

  • Page 4: Table Of Contents

    Technical data (XX 125 / XE 125 versions) ....................21 Technical data (XX 250 version) ........................ 24 1.9 Tightening torques ............................. 26 Tightening torque tables (XX 125 and XE 125 versions) ................26 Tightening torque tables (XX 250 version) ....................30 1.10 Maintenance limits ........................... 34 Engine (XX 125 and XE 125 versions) ......................

  • Page 5: 2-Strokes - Edition 01 / 2023 Index

    Shift pedal (XX 250 version) ........................69 Kickstarter lever ............................69 Throttle grip ............................... 70 Engine mapping selection “Switch” (XX 125 / XX 250 versions) ............. 70 Front brake lever ............................70 Rear brake pedal ............................70 Fuel cock (XX 125 / XX 250 versions) ......................71 Fuel cock (XE 125 version) .........................
  • Page 6 Standard carburation setting (XE 125 version with “Racing” configuration) ........89 Standard carburation setting (XE 125 approved version) ............... 89 Effect of setting parts in relation to throttle valve opening (XX 125 / XX 250 versions) ......90 Standard carburation setting (XX 125 version) ..................90 Standard carburation setting (XX 250 version) ..................
  • Page 7 Segments check (XX 125 / XE 125 versions) ................... 121 Exhaust valve check (XX 250 version) ..................... 122 Exhaust valve check (XX 125 / XE 125 versions) ..................122 Installation of the piston ......................... 123 Exhaust valve installation (XX 250 version) .................... 124 Exhaust valve installation (XX 125 / XE 125 versions) ................
  • Page 8 1. Warranty content ..........................146 2. Effectiveness ............................147 3. Exclusions ............................. 147 4. Disputes ..............................147 FANTIC 3-MONTH OFF-ROAD COMMERCIAL WARRANTY ................147 5. Warranty content ..........................147 6. Effectiveness ............................148 7. Exclusions ............................. 148 8. Disputes ..............................148 Intervention request ..........................

  • Page 9: General Information

    USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information 1. General information 13 Motore 1.1 WARNINGS Carbon monoxide The exhaust fumes contain carbon monoxide, a poisonous gas that can cause death. Therefore, for certain operations, make sure you are in an open space, or in a suitable and well-ventilated room, never in enclosed spaces.
  • Page 10 USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information The battery emits explosive gases, it is advisable to keep away flames, sparks and any other source of heat. Provide adequate ventilation when servicing or recharging the battery. Keep out of the reach of children.

  • Page 11: Symbols Used In The Manual

    USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information 13 Motore 1.2 SYMBOLS USED IN THE MANUAL Within this manual there will be technical warnings and annotations preceded by the following symbols according to the reference topic: Warning regarding the procedure described and the specific safety rules: indicates procedures that must be followed to prevent damage to the vehicle or possible injuries to vehicle repairers.

  • Page 12: Behaviour And Driving

    USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information 1.3 BEHAVIOUR AND DRIVING Some safety tips are given below to avoid damage to people and/or things and to use your vehicle with an easier and safer drive. Vehicle use To use the vehicle it is necessary to meet all the law requirements.

  • Page 13: Frame Number

    CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information Fantic Motor vehicles are equipped with frame and engine identification numbers. These numbers that identify the motorcycle model must be mentioned for the request for spare parts.

  • Page 14: Location Of Important Labels

    USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information 1.6 LOCATION OF IMPORTANT LABELS 1. Pressurised gas hazard label 5. “Choke” symbol (ONLY XE 125) 2. Usable petrol quality label (ONLY XE 125) 6.
  • Page 15 USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information PETROL FUEL TYPE PRESSURE [kPa] AXLE SIZE ON-ROAD USE OFF-ROAD USE 90/90-21 80/100-21 120/90-18 140/80-18...

  • Page 16: Vehicle Component Location

    USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information 1.7 VEHICLE COMPONENT LOCATION Handlebar components (XX 125 version) Ref. Component Clutch lever Engine stop switch Front brake lever Throttle grip Radiator cap...

  • Page 17: Right And Left Side Components (Xx 125 Version)

    USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information 13 Motore Right and left side components (XX 125 version) Ref. Component Ref. Component Kickstarter lever Air filter Fuel tank Drive chain Radiator...

  • Page 18: Handlebar Components (Xe 125 Version)

    USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information Handlebar components (XE 125 version) Ref. Component High beam flashing button Clutch lever “ADJUST” button “SELECT” button Engine stop switch Front brake lever Throttle grip Radiator cap Fuel tank cap...

  • Page 19: Right And Left Side Components (Xe 125 Version)

    USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information 13 Motore Right and left side components (XE 125 version) Ref. Component Ref. Component Kickstarter lever Air filter Fuel tank Drive chain Radiator Shift pedal Coolant drain bolt Starter for cold start...

  • Page 20: Handlebar Components (Xx 250 Version)

    USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information Handlebar components (XX 250 version) Ref. Component Clutch lever Engine stop switch Front brake lever Throttle grip Radiator cap Fuel tank cap Engine mapping selector...

  • Page 21: Right And Left Side Components (Xx 250 Version)

    USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information 13 Motore Right and left side components (XX 250 version) Rif. Componente Rif. Componente Kickstarter lever Air filter Fuel tank Drive chain Radiator Shift pedal Coolant drain bolt Starter for cold start...

  • Page 22: Technical Data

    2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information 1.8 TECHNICAL DATA Technical data (XX 125 / XE 125 versions) All the values indicated for the XE 125 version refer to the approved version. Technical data Value(s) Overall length:...
  • Page 23 Secondary reduction ratio: XX 125 3.769 (49/13) XE 125 3.583 (46/13) Transmission type Constant mesh, 6-speed Operation Left foot operation Gear ratio (XX 125): 2.385 (31/13) 1.933 (29/15) 1.588 (27/17) 1.353 (23/17) 1.176 (20/17) 1.056 (19/18) Gear ratio (XE 125): 2.385 (31/13) 1.933 (29/15)
  • Page 24 26.8° Trail: XX 125 109 mm (4.3 in) XE 125 116 mm (4,6 in) Wheels (XX 125, original equipment): Front 80/100-21 Pirelli MX32 Mid/Soft Rear 100/90-19 Pirelli MX32 Mid/Soft Front/rear inflation pressure 1 bar (100 kPa ± 10) (15 PSI)

  • Page 25: Technical Data (Xx 250 Version)

    USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information 13 Motore Technical data (XX 250 version) Technical data Value(s) Overall length: XX 250 2185 mm (85.6 in) Overall width: XX 250 825 mm (32.5 in) Overall height: XX 250 1290 mm (50.6 in)
  • Page 26 USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information Technical data Value(s) Transmission type Constant mesh, 5-speed Operation Left foot operation Gear ratio: 1.929 (27/14) 1.533 (23/15) 1.278 (23/18) 1.091 (24/22) 0.952 (20/21) Carburetor: Type PWK38...

  • Page 27: Tightening Torques

    2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information 13 Motore 1.9 TIGHTENING TORQUES Tightening torque tables (XX 125 and XE 125 versions) Engine “◊” = marked portion shall be checked for torque tightening after break-in or before each race. Item Thread size...
  • Page 28 ◊ 12 N·m (1.2 kgf·m, 8.9 lb·ft) Exhaust pipe stay bolt (rear) ◊ 12 N·m (1.2 kgf·m, 8.9 lb·ft) Silencer bolt [XX 125] ◊ 12 N·m (1.2 kgf·m, 8.9 lb·ft) Silencer bolt [XE 125] ◊ 12 N·m (1.2 kgf·m, 8.9 lb·ft) Fiber bolt 10 N·m (1.0 kgf·m, 7.4 lb·ft)
  • Page 29 USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information 13 Motore Item Thread size Quantity Tightening torque Remarks ◊ Brake pad pin 17 N·m (1.7 kgf·m, 13 lb·ft) Brake caliper bleed screw ◊...
  • Page 30 USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information Item Thread size Quantity Tightening torque Remarks ◊ Front fender bolt 10 N·m (1.0 kgf·m, 7.4 lb·ft) Rear fender bolt (front side) ◊ 7 N·m (0.7 kgf·m, 5.2 lb·ft) Rear fender bolt (rear side) ◊...

  • Page 31: Tightening Torque Tables (Xx 250 Version)

    USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information 13 Motore Tightening torque tables (XX 250 version) Engine “◊” = marked portion shall be checked for torque tightening after break-in or before each race. Elemento Filettatura Quantità...
  • Page 32 USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information Elemento Filettatura Quantità Coppia di serraggio Osservazioni Oil drain bolt 23 N·m (2.3 kgf·m, 17 lb·ft) Oil check bolt 10 N·m (1.0 kgf·m, 7.4 lb·ft) Neutral switch lead holder bolt 10 N·m (1.0 kgf·m, 7.4 lb·ft) Kickstarter lever...
  • Page 33 USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information 13 Motore Elemento Filettatura Quantità Coppia di serraggio Osservazioni Front brake master cylinder reservoir cap 1.5 N·m (0.15 kgf·m, 1.1 lb·ft) screw Front brake lever pivot bolt 6 N·m (0.6 kgf·m, 4.4 lb·ft) Front brake lever pivot nut 6 N·m (0.6 kgf·m, 4.4 lb·ft)
  • Page 34 USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information Elemento Filettatura Quantità Coppia di serraggio Osservazioni Drive chain guide bolt 6 N·m (0.6 kgf·m, 4.4 lb·ft) Fuel tank bolt (boss) 20 N·m (2.0 kgf·m, 15 lb·ft) Fuel tank bolt 10 N·m (1.0 kgf·m, 7.4 lb·ft) Fuel cock screw...

  • Page 35: Maintenance Limits

    USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information 13 Motore 1.10 MAINTENANCE LIMITS Engine (XX 125 and XE 125 versions) Item Standard Limit Cylinder head: Combustion chamber volume – – Warp limit –...
  • Page 36 USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information Item Standard Limit Carburetor (XX 125): Type/Quantity PWK38S x 1 – I.D. mark BAX2 10 – Main jet (M.J.) #162 (?) – Full throttle air jet #200 –...

  • Page 37: Engine (Xx 250 Version)

    USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information 13 Motore Engine (XX 250 version) Item Standard Limit Cylinder head: Combustion chamber volume: – XX 250 – Warp limit – 0.03 mm (0.0012 in) Cylinder: Bore size 66.400–66.414 mm (2.6142–2.6147 in)
  • Page 38 USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information Item Standard Limit Carburetor: Type/Quantity PWK38 x 1 – I.D. mark 1P86 40 – Main jet (M.J.) #190 – Full throttle air jet #200 –...

  • Page 39: Chassis (Xx 125 And Xe 125 Versions)

    USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information 13 Motore Chassis (XX 125 and XE 125 versions) Item Standard Limit Steering system: Steering bearing type Taper roller bearing – Front suspension: Front fork travel 300.0 mm (11.8 in)
  • Page 40 Radial – 2.0 mm (0.08 in) Lateral – 2.0 mm (0.08 in) Deformation limit – 0.50 mm (0.02 in) Drive chain (XX 125): Measurement – Type Type without seal – Number of links – Chain slack 48.0–58.0 mm (1.89–2.28 in) –...
  • Page 41 USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information 13 Motore Item Standard Limit Front disc brake: Brake Disc Thickness – 2.5 mm (0.10 in) Brake disc offset 0.15 mm (0.0059 in) 1.0 mm (0.04 in) (as measured on the wheel) 9.52 mm (0.37 in)

  • Page 42: Chassis (Xx 250 Version)

    USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information Chassis (XX 250 version) Item Standard Limit Steering system: Steering bearing type Taper roller bearing – Front suspension: Front fork travel 300.0 mm (11.8 in) –...
  • Page 43 USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information 13 Motore Item Standard Limit Compression damping: Adjusting system Mechanical adjustable type Fast compression damping: Unit for adjustment Turn Adjustment value from the start position –...

  • Page 44: Electrical (Xx 125 And Xe 125 Versions)

    – Pump plunger inside diameter 25.40 mm (1.00 in) – Caliper plunger inside diameter DOT 4 – Brake fluid type Electrical (XX 125 and XE 125 versions) Item Standard Limite Ignition system: Ignition system CDI (Capacitive Discharge Ignition) – Minimum advance (before TDC) 0.50 mm (0.02 in)

  • Page 45: Electrical System Diagram

    USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information 1.11 ELECTRICAL SYSTEM DIAGRAM Cables colour coding The colour of a cable can be an “A” colour or two “B” colours. The cable which has two colours is identified by the first colour code (primary “C”...

  • Page 46: Key To The Wiring Diagram Components (Xx 125 Version)

    2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information Key to the wiring diagram components (XX 125 version) The following table lists all the components in the wiring diagram and their numbering. Number Description of the electrical component...

  • Page 47: Wiring Diagram (Xx 125 Version)

    CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information 13 Motore Wiring diagram (XX 125 version) K LINE 11 6 14 15 4 5 12 18 9 7 8 1 13 10 2 3 16 17...

  • Page 48: Key To The Wiring Diagram Components (Xe 125 Version)

    USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information Key to the wiring diagram components (XE 125 version) The following table lists all the components in the wiring diagram and their numbering. Number Description of the electrical component OBD diagnosis connector...

  • Page 49: Wiring Diagram (Xe 125 Version)

    USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information 13 Motore Wiring diagram (XE 125 version) HIGH B. 5 LEFT 3 RIGHT 6 VKEY 4 K LINE GND 1 CAN H CAN L LIGHT RELAY 2 VBATT CAN L...
  • Page 50 USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information (F1) 7.5A (F2)

  • Page 51: Key To The Wiring Diagram Components (Xx 250 Version)

    USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information 13 Motore Key to the wiring diagram components (XX 250 version) The following table lists all the components in the wiring diagram and their numbering. Number Description of the electrical component Engine stop switch...

  • Page 52: Wiring Diagram (Xx 250 Version)

    USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information Wiring diagram (XX 250 version) K LINE 11 6 14 15 4 5 12 18 9 7 8 3 10 13 2 1 16 17...

  • Page 53: Lamps (Xe 125 Version Only)

    USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information 1.12 LAMPS (XE 125 VERSION ONLY) The front and rear lights are LED type, therefore they do not require maintenance. The front and rear turn indicators are equipped with 12V - 6W halogen lamps.

  • Page 54: Recommended Lubricants And Liquids

    Lithium grease linkage Antifreeze liquid based on ethylene glycol Coolant Do not dilute with water. with organic additives Refer to Fantic Service Centers for Fork oil Fork oil SAE15 correct product. Transmission chain lubricant Spray grease for transmission chains Brake oil...

  • Page 55: Maintenance Intervals

    (e.g., rain, dirt, etc.). Therefore, earlier inspection is required by reference to the list below. The timely execution of the service and the relevant documentation is necessary for the correct use of the warranty. Maintenance table (XX 125 version) Item After break-in...
  • Page 56 USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information Item After break-in Every race Every third Every fifth As required Remarks (about 2.5 (about 7.5 (about 12.5 hours) hours) hours) Shift fork, shift cam, guide bar –...
  • Page 57 USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information 13 Motore Item After break-in Every race Every third Every fifth As required Remarks (about 2.5 (about 7.5 (about 12.5 hours) hours) hours) Brakes –...

  • Page 58: Maintenance Table (Xe 125 "Racing" Versions)

    USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information Maintenance table (XE 125 “Racing” versions) Item After break-in Every race Every third Every fifth As required Remarks (about 2.5 (about 7.5 (about 12.5 hours) hours) hours)
  • Page 59 USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information 13 Motore Item After break-in Every race Every third Every fifth As required Remarks (about 2.5 (about 7.5 (about 12.5 hours) hours) hours) Spark plug –...
  • Page 60 USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information Item After break-in Every race Every third Every fifth As required Remarks (about 2.5 (about 7.5 (about 12.5 hours) hours) hours) Drive chain guide and rollers –...

  • Page 61: Maintenance Table (Xe 125 "Amateur" Version)

    USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information 13 Motore Maintenance table (XE 125 “amateur” version) Item After break-in Every 10 Hours Every 20 Hours As required Piston Inspect, clean Inspect, clean Replace Replace Piston ring...
  • Page 62 USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information Item After break-in Every 10 Hours Every 20 Hours As required Inspect air pressure, wheel run-out, tire Inspect air pressure, wear and spoke wheel run-out, tire looseness wear and spoke...

  • Page 63: Maintenance Table (Xx 250 Version)

    USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information 13 Motore Maintenance table (XX 250 version) Item After break-in Every race Every third Every fifth As required Remarks (about 2.5 (about 7.5 (about 12.5 hours) hours)
  • Page 64 USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information Item After break-in Every race Every third Every fifth As required Remarks (about 2.5 (about 7.5 (about 12.5 hours) hours) hours) Muffler – Inspect √...
  • Page 65 USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information 13 Motore Item After break-in Every race Every third Every fifth As required Remarks (about 2.5 (about 7.5 (about 12.5 hours) hours) hours) –...
  • Page 66 USE AND MAINTENANCE MANUAL CHAPTER 1 2-Strokes - Edition 01 / 2023 GENERAL INFORMATION 1. General information...

  • Page 67: Use Of The Vehicle

    USE AND MAINTENANCE MANUAL CHAPTER 2 2-Strokes - Edition 01 / 2023 USE OF THE VEHICLE 2. Use of the vehicle 2. Use of the vehicle 13 Motore 2.1 PRE-OPERATION INSPECTION AND MAINTENANCE Before riding for break-in operation, practice or a race, make sure the machine is in good operating condition. Before using this machine, check the following points.

  • Page 68: Refuelling

    Make sure that the tank cap is closed. 2.4 STARTING THE ENGINE XX 125 / XX 250 XE 125 Starting a cold engine 1. Shift the transmission into neutral.

  • Page 69: Stop The Engine

    XE 125 switched off. 2.6 MAIN COMPONENTS Engine stop switch (XX 125 / XX 250 versions) The engine stop switch “1” is located on the left handlebar. Continue pushing the engine stop switch till the engine comes to a stop.

  • Page 70: Clutch Lever

    The lever should be pulled rapidly and released slowly for smooth starts. Shift pedal (XX 125 / XE 125 versions) The gear ratios of the constant-mesh 6 speed transmission are ideally spaced. The gears can be shifted by using the shift pedal “1” on the left side of the engine.

  • Page 71: Throttle Grip

    MAP 1: STANDARD MAP 2: SOFT Mappings are set by Fantic and cannot be changed. Front brake lever The front brake lever “1” is located on the right handlebar. Pull it toward the handlebar to activate the front brake.

  • Page 72: Fuel Cock (Xx 125 / Xx 250 Versions)

    2-Strokes - Edition 01 / 2023 USE OF THE VEHICLE 2. Use of the vehicle Fuel cock (XX 125 / XX 250 versions) The fuel cock supplies fuel from the tank to carburetor and also filters the fuel. The fuel cock has the two positions: 1.

  • Page 73: Locking Device (Only For Xe 125 Version)

    USE AND MAINTENANCE MANUAL CHAPTER 2 2-Strokes - Edition 01 / 2023 USE OF THE VEHICLE 2. Use of the vehicle Locking device (only for XE 125 version) This device “1”, operated by the vehicle keys, allows the rotation of the rim so it can be mechanically locked. It is recommended to use the device if the vehicle is left parked unattended.

  • Page 74: Dashboard (Only Xe 125 Version)

    USE AND MAINTENANCE MANUAL CHAPTER 2 2-Strokes - Edition 01 / 2023 USE OF THE VEHICLE 2. Use of the vehicle 2.7 DASHBOARD (ONLY XE 125 VERSION) Instruction of function 1. Select button • Press the Select button on the main screen to switch between 12–24 hour mode, speedometer record, stopwatch , and MAX record;...

  • Page 75: Battery Replacement

    USE AND MAINTENANCE MANUAL CHAPTER 2 2-Strokes - Edition 01 / 2023 USE OF THE VEHICLE 2. Use of the vehicle Battery replacement Follow this procedure for installation: – The meter includes an internal battery “1” (CR2032). This battery shall be replaced only when power runs out. –...
  • Page 76 USE AND MAINTENANCE MANUAL CHAPTER 2 2-Strokes - Edition 01 / 2023 USE OF THE VEHICLE 2. Use of the vehicle – Back to clock screen. Instructions for adjust button: – While on odometer screen, press the Adjust button to switch from odometer to trip A.
  • Page 77 USE AND MAINTENANCE MANUAL CHAPTER 2 2-Strokes - Edition 01 / 2023 USE OF THE VEHICLE 2. Use of the vehicle – Press the Adjust button to switch from total hour meter to hour meter A. – Press the Adjust button to switch from hour meter A to hour meter B.

  • Page 78: Setting Mode

    USE AND MAINTENANCE MANUAL CHAPTER 2 2-Strokes - Edition 01 / 2023 USE OF THE VEHICLE 2. Use of the vehicle Setting Mode – While on main screen, press the Adjust + Select 3 seconds to enter the tire circumference and sensing point settings (for setting a different tire size).

  • Page 79: Sensing Point Setting

    USE AND MAINTENANCE MANUAL CHAPTER 2 2-Strokes - Edition 01 / 2023 USE OF THE VEHICLE 2. Use of the vehicle Sensing point setting Example: to change the sensing point to 6. The sensing point settings range from 1 to 6 points. Default value: 1.

  • Page 80: Stop Watch Setup

    USE AND MAINTENANCE MANUAL CHAPTER 2 2-Strokes - Edition 01 / 2023 USE OF THE VEHICLE 2. Use of the vehicle – From switch to screen. – Press the Select button again to enter the Stop watch Setup. Stop watch Setup –...

  • Page 81: Maintenance Oil Light Setting

    USE AND MAINTENANCE MANUAL CHAPTER 2 2-Strokes - Edition 01 / 2023 USE OF THE VEHICLE 2. Use of the vehicle Maintenance Oil Light Setting Example: select ON/OFF to enable/disable the maintenance oil light function. – If “OFF” is selected, the press the Adjust button once to exit the maintenance mileage setting.
  • Page 82 USE AND MAINTENANCE MANUAL CHAPTER 2 2-Strokes - Edition 01 / 2023 USE OF THE VEHICLE 2. Use of the vehicle – Then press and hold both the Adjust and Select buttons 3 seconds to exit and go back to the main screen. –...

  • Page 83: Adjustments

    USE AND MAINTENANCE MANUAL CHAPTER 3 2-Strokes - Edition 01 / 2023 ADJUSTMENTS 3. Adjustments 3. Adjustments 3.1 BRAKES Front brake adjustment Check brake lever position “A”. If it is different from the standard value, adjust it. Brake lever position “A”: Standard position: 100 mm (3.94 in) Adjustment point: 86-105 mm (3.39-4.13 in) Adjust the brake lever position as described below:...

  • Page 84: Clutch

    USE AND MAINTENANCE MANUAL CHAPTER 3 2-Strokes - Edition 01 / 2023 ADJUSTMENTS 3. Adjustments • Adjust the pedal height between the maximum “A” and the minimum “B” as shown. (In this adjustment, the bolt “3” end “b” should protrude out of the threaded portion “4”...

  • Page 85: Throttle Control

    USE AND MAINTENANCE MANUAL CHAPTER 3 2-Strokes - Edition 01 / 2023 ADJUSTMENTS 3. Adjustments Clutch cable side – Slide the clutch cable cover; – Loosen the locknut “1”; – Turn the adjuster “2” until the specified clutch lever free play is obtained;...

  • Page 86: Idling Speed Adjustment

    2-Strokes - Edition 01 / 2023 ADJUSTMENTS 3. Adjustments 3.4 IDLING SPEED ADJUSTMENT XX 125 and XE 125 Versions – Start the engine and thoroughly warm it up; – Turn the throttle stop screw “1” until the engine runs at the lowest possible speed.

  • Page 87: Handlebar Adjustment

    USE AND MAINTENANCE MANUAL CHAPTER 3 2-Strokes - Edition 01 / 2023 ADJUSTMENTS 3. Adjustments 3.5 HANDLEBAR ADJUSTMENT Handlebar installation and adjustment Install handlebar “1” on lower supports “2”; Install upper supports “3” and fastening bolts “4”, without tightening them definitively. Install the lower handlebar mounts so that the side with the longest distance “A”...

  • Page 88: Rear-View Mirrors (Only For Xe 125 Version)

    USE AND MAINTENANCE MANUAL CHAPTER 3 2-Strokes - Edition 01 / 2023 ADJUSTMENTS 3. Adjustments 3.6 REAR-VIEW MIRRORS (ONLY FOR XE 125 VERSION) The operations described below apply to both rearview mirrors. – Place the vehicle on the kickstand and on a flat and stable surface.

  • Page 89: Test Run

    USE AND MAINTENANCE MANUAL CHAPTER 3 2-Strokes - Edition 01 / 2023 ADJUSTMENTS 3. Adjustments Test run After heating the engine equipped with the carburettor and normal spark plug, run two or three laps of the circuit and check the smooth running of the engine and the spark plug colour.

  • Page 90: Effect Of Setting Parts In Relation To Throttle Valve Opening (Xe 125 Version)

    USE AND MAINTENANCE MANUAL CHAPTER 3 2-Strokes - Edition 01 / 2023 ADJUSTMENTS 3. Adjustments Effect of setting parts in relation to throttle valve opening (XE 125 version) A. Closed B. Full-open 1. Pilot air screw 2. Pilot jet 3. Jet needle 4.

  • Page 91: Effect Of Setting Parts In Relation To Throttle Valve Opening (Xx 125 / Xx 250 Versions)

    CHAPTER 3 2-Strokes - Edition 01 / 2023 ADJUSTMENTS 3. Adjustments Effect of setting parts in relation to throttle valve opening (XX 125 / XX 250 versions) A. Closed B. Full-open 1. Idle jet 2. Idle air screw 3. Taper pin 4.

  • Page 92: Adjusting The Main Jet

    – Spark plug is wet: select a main jet having lower calibrating No. than standard. (To be leaned out). Adjusting the Power Jet (XX 125 / XX 250 versions) XX 125 / XX 250 The richness of the air-fuel mixture with flow control valve 1/2 to 4/4, below 8500 rpm, can be set by changing the power jet “1”.

  • Page 93: Adjusting The Jet Needle Groove Position

    0.5 groove and move up the needle to enrich the mixture. Standard clip position: XX 125 version: n.3 XE 125 “Racing” version: n.3 XX 250 version: n.3 Jet needle adjustment (XE 125 version) On the carburettor used in the XE 125 the main nozzle is of non-removable type and therefore cannot be replaced.

  • Page 94: Relationship With Throttle Opening (Xe 125 Version)

    USE AND MAINTENANCE MANUAL CHAPTER 3 2-Strokes - Edition 01 / 2023 ADJUSTMENTS 3. Adjustments Relationship with throttle opening (XE 125 version) The flow of fuel through the main system of the carburettor is controlled by the full jet and then further regulated by the area between the atomizer and the taper pin.
  • Page 95 USE AND MAINTENANCE MANUAL CHAPTER 3 2-Strokes - Edition 01 / 2023 ADJUSTMENTS 3. Adjustments Pilot jet Size Part number 08989001 08990001 08991001 08992001 08993001 Rich 08994001 Throttle valve Throttle valve “3” Size Part number Rich – Standard 05810005 Lean 4.25 05811005 Jet needle...

  • Page 96: Jet Needle Adjustment (Xx 250 Version)

    USE AND MAINTENANCE MANUAL CHAPTER 3 2-Strokes - Edition 01 / 2023 ADJUSTMENTS 3. Adjustments Jet needle adjustment (XX 250 version) On the carburettor used in the XX250 the main nozzle is of non-removable type and therefore cannot be replaced. Therefore, adjusting the carburettor requires changing the pin.

  • Page 97: Carburetor Setting Parts (Xx 250 Version)

    USE AND MAINTENANCE MANUAL CHAPTER 3 2-Strokes - Edition 01 / 2023 ADJUSTMENTS 3. Adjustments Carburetor setting parts (XX 250 version) Main jet Main jet Size Part number Lean #162 07917005 #165 07916005 #168 07915005 #170 07914005 #172 07913005 #175 07912005 #178 07911005...

  • Page 98: Jet Needle Adjustment (Xx 125 Version)

    2-Strokes - Edition 01 / 2023 ADJUSTMENTS 3. Adjustments Jet needle adjustment (XX 125 version) On the carburettor used in the XX 125 the main nozzle is of non-removable type and therefore cannot be replaced. Therefore, adjusting the carburettor requires changing the pin.

  • Page 99: Carburetor Setting Parts (Xx 125 Version)

    USE AND MAINTENANCE MANUAL CHAPTER 3 2-Strokes - Edition 01 / 2023 ADJUSTMENTS 3. Adjustments 13 Motore Carburetor setting parts (XX 125 version) Main jet Main jet Size Part number Lean #148 09002001 #150 09001001 #152 09000001 #155 08999001 #158...
  • Page 100 USE AND MAINTENANCE MANUAL CHAPTER 3 2-Strokes - Edition 01 / 2023 ADJUSTMENTS 3. Adjustments Jet needle Size Part number NYFG 09010001 NYEF 09011001 NYDF 09012001 NYCF 09013001 NYFF 09014001 NYEE 09015001 NYDE 09016001 NYCE 09017001 NYFE 09018001 NYED 09019001 NYDD 09020001 NYCD...

  • Page 101: Examples Of Carburetor Setting Depending On Symptom

    USE AND MAINTENANCE MANUAL CHAPTER 3 2-Strokes - Edition 01 / 2023 ADJUSTMENTS 3. Adjustments 13 Motore Examples of carburetor setting depending on symptom (*) : In case of hard breathing, check the carburetor breather hoses for clogging.This should be taken simply for an example.
  • Page 102 USE AND MAINTENANCE MANUAL CHAPTER 3 2-Strokes - Edition 01 / 2023 ADJUSTMENTS 3. Adjustments...

  • Page 103: Fork Adjustment

    “H”; – To decrease the rebound damping force (faster return) rotate the device counter-clockwise, following the letter “S”. XX 125 version standard setting: From all closed, open 11 clicks by turning to “S”. XE 125 standard setting: From all closed, open 11 clicks by turning to “S”.

  • Page 104: Relieving The Front Fork Internal Pressure

    Air bleed screw: 1.3 Nm (0.13 m•kg, 0.95 ft•lb) To improve the front fork performance, and adapt it to different road conditions, driving style and rider’s weight, Fantic features springs with different load coefficients which can be purchased from authorized dealers.

  • Page 105: Rear Shock Absorber Adjustment

    “H”; – To decrease the rebound damping force (faster return) rotate the device counter-clockwise, following the letter “S”. XX 125 version standard setting: From all closed, open 10 clicks by turning towards “S”.

  • Page 106: Compression Damping Adjustment (High Speed)

    – To increase the compression damping force (harder thrust) rotate the device clockwise; – To decrease the compression damping force (softer thrust) rotate the device counter-clockwise. XX 125 version standard setting: From all closed, open the register of 1-1/2 +/- 1/6 turns. XE 125 version standard setting: From all closed, open the register of 1-5/8 +/- 1/6 turns.

  • Page 107: Rear Shock Absorber Sinking Adjustment (Sag) (Xx 125 / Xx 250 Version)

    USE AND MAINTENANCE MANUAL CHAPTER 3 2-Strokes - Edition 01 / 2023 ADJUSTMENTS 3. Adjustments Rear shock absorber sinking adjustment (SAG) (XX 125 / XX 250 version) – Place a kickstand or a stand under the engine to raise the rear wheel off the floor and measure the distance “A” between the centre of the rear wheel axle and the reference mark on the rear mudguard;...
  • Page 108 To improve the rear shock absorber performance, and adapt it to different road conditions, riding style and rider’s weight, Fantic features springs with different load coefficients that can be purchased from authorized dealers. Springs with equal-pitch...

  • Page 109: Chain Tension

    USE AND MAINTENANCE MANUAL CHAPTER 3 2-Strokes - Edition 01 / 2023 ADJUSTMENTS 3. Adjustments 3.11 CHAIN TENSION If the drive chain is too tight, it will overload the engine and other vital parts, and if it is too loose it may jump and damage the swingarm or cause an accident.
  • Page 110 USE AND MAINTENANCE MANUAL CHAPTER 3 2-Strokes - Edition 01 / 2023 ADJUSTMENTS 3. Adjustments...

  • Page 111: Maintenance

    MAINTENANCE 4. Maintenance 4. Maintenance 4.1 TRASMISSION OIL XX 125 / XE 125 Checking the transmission oil level – Start the engine, warm it up for several minutes and wait for five minutes; – Place the machine on a level place and hold it up on upright position by placing the suitable stand under the engine;...

  • Page 112: Changing The Transmission Oil

    – Fill the crankcase from the appropriate opening with transmission oil; Transmission oil quantity (XX 125 and XE 125 versions): 0.70 L (0.62 Imp qt, 0.74 US qt) Transmission oil quantity (XX 250 version): 0.75 L (0.66 Imp qt, 0.79 US qt) Do not add additives or other substances and use the products recommended in the “RECOMMENDED...

  • Page 113: Coolant

    WITH ANTICORROSIVE FOR ALUMINIUM ENGINES”, up to the level previously indicated. XX 250 Coolant quantity (XX 125 / XE 125 versions) 0,90 L (0.95 US qt, 0.79 Imp.qt) Coolant quantity (XX 250 version) 1,20 L (1,27 US qt, 1.06 Imp.qt) Do not add additives or other substances and use the products recommended in the “RECOMMENDED...

  • Page 114: Air Filter

    USE AND MAINTENANCE MANUAL CHAPTER 4 2-Strokes - Edition 00 / 2023 MAINTENANCE 4. Maintenance 4.3 AIR FILTER Proper air filter maintenance is the biggest key to preventing premature engine wear and damage. Never run the engine without the air filter element in place;...
  • Page 115 USE AND MAINTENANCE MANUAL CHAPTER 4 2-Strokes - Edition 00 / 2023 MAINTENANCE 4. Maintenance – Check that the cartridge is not damaged, if it is, replace it; – Clean the cartridge with a dedicated solvent, after cleaning remove the solvent by pressing the cartridge and blowing it with compressed air;...

  • Page 116: Spark Plug

    USE AND MAINTENANCE MANUAL CHAPTER 4 2-Strokes - Edition 00 / 2023 MAINTENANCE 4. Maintenance 4.4 SPARK PLUG – Remove the spark plug from the cylinder head; – Check that electrode “1” is not worn and/or damaged. If it is, replace the spark plug; –...
  • Page 117 USE AND MAINTENANCE MANUAL CHAPTER 4 2-Strokes - Edition 00 / 2023 MAINTENANCE 4. Maintenance – Remove the cover “4” and the exhaust valve gasket; – Insert the lock pin “5” into the hole provided on the cylinder. Remove the pushrod bolt “6” and pushrod “7”; When removing the pushrod bolt use the locking pin to avoid damaging the exhaust valve components.

  • Page 118: Parts Removal (Xx 125 / Xe 125 Versions)

    2-Strokes - Edition 00 / 2023 MAINTENANCE 4. Maintenance Parts removal (XX 125 / XE 125 versions) – Remove the spark plug; – Remove the engine bracket “1”, the bracket fastening bolts “2” and the engine fastening bolt “3 “;...

  • Page 119: Head Check

    USE AND MAINTENANCE MANUAL CHAPTER 4 2-Strokes - Edition 00 / 2023 MAINTENANCE 4. Maintenance – Remove the cylinder nuts “1” in sequence and following a crossed pattern, then remove the cylinder from the crankcases; – Remove a pin seeger “2”, then remove the pin “3”, the piston and roller bearing of the connecting rod head;...

  • Page 120: Cylinder Check

    – Measure the specific distance “2” from the lower edge, if it does not comply with the specifications replace it. Distance “2” Piston diameter 53.957–53.972 mm (2.1243–2.1249 in) 17.5 mm (0.69 in) (XX 125 / XE 125 versions) 66.345-66.355 mm 25 mm (0.98 in) (2.6120-2.6124 in) (XX 250 version)

  • Page 121: Piston And Cylinder Combination

    – If the piston clearance does not meet specifications, replace the piston with piston ring and/or cylinder. Standard Limit 0.040–0.045 mm (0.0016–0.0018 in) (XX 125 / XE 125 versions) 0.100 mm Piston clearance (0.0039 in) 0.040-0.060 mm (0.0016-0.0024 in) (XX 250 versione) Checking the piston and cylinder combination –...

  • Page 122: Segments Check (Xx 250 Version)

    0.700 mm ends of piston rings (0.0276 in) (installed) Segments check (XX 125 / XE 125 versions) – Remove carbon deposits from the segment and its groove. – Using a thickness gauge, measure the lateral clearance of the segment. Standard...

  • Page 123: Exhaust Valve Check (Xx 250 Version)

    Remove carbon deposits from the surfaces of the exhaust valve seats. Do not use a sharp instrument. Avoid scratching the aluminum. Exhaust valve check (XX 125 / XE 125 versions) Check: – the exhaust valves “1”; – the valve holder “2”, –...

  • Page 124: Installation Of The Piston

    USE AND MAINTENANCE MANUAL CHAPTER 4 2-Strokes - Edition 00 / 2023 MAINTENANCE 4. Maintenance Installation of the piston – Install the piston ring/rings “1” by aligning the port with the pin on the piston “2”; – After installing the piston ring/rings, check that if it/they moves smoothly;...

  • Page 125: Exhaust Valve Installation (Xx 250 Version)

    USE AND MAINTENANCE MANUAL CHAPTER 4 2-Strokes - Edition 00 / 2023 MAINTENANCE 4. Maintenance Exhaust valve installation (XX 250 version) – Install the main exhaust valve “1”; – Install the secondary exhaust valve bracket “2” and bolts “3” Valves bracket fastening bolt: 6 Nm (0.6 m•kg, 4.4 ft•lb) Install the exhaust valve with notch “a”...
  • Page 126 USE AND MAINTENANCE MANUAL CHAPTER 4 2-Strokes - Edition 00 / 2023 MAINTENANCE 4. Maintenance – Install the exhaust valve shaft with its notch “b” aligned with the thrust plate “7”. Then turn the shaft so that the notch faces upwards. –...

  • Page 127: Exhaust Valve Installation (Xx 125 / Xe 125 Versions)

    2-Strokes - Edition 00 / 2023 MAINTENANCE 4. Maintenance Exhaust valve installation (XX 125 / XE 125 versions) – Install the exhaust valves “1” and “2” with section “a” facing downwards; – Install the fastening bolts “3”; Bolt (power valve): 8 Nm (0.8 m•kg, 5.8 ft•lb)

  • Page 128: Cylinder Installation (Xx 250 Version)

    USE AND MAINTENANCE MANUAL CHAPTER 4 2-Strokes - Edition 00 / 2023 MAINTENANCE 4. Maintenance – Install a new drain valve cover gasket “1”; – Install the drain valve cover “2” with arrow “A” facing upwards; Drain valve cover screw: 5 Nm (0.5 m·kgf, 3.7 ft·lb) –...

  • Page 129: Cylinder Installation (Xx 125 / Xe 125 Versions)

    Bolt (power valve housing): 4.5 Nm (0.45 m•kg, 3.3 ft•lb) Cylinder installation (XX 125 / XE 125 versions) – Apply engine oil to piston “1”, piston ring “2” and cylinder surface; – Compress the piston ring with one hand, install cylinder...

  • Page 130: Head Installation

    USE AND MAINTENANCE MANUAL CHAPTER 4 2-Strokes - Edition 00 / 2023 MAINTENANCE 4. Maintenance – Install cylinder nuts “1”, tighten them to the specified torque following a cross pattern; Cylinder nut: 30 Nm (3.0 m•kg, 22 ft•lb) – Install the collar “1”, the locking rod “2”, the flat washer “3” and the push rod bolt “4”;...

  • Page 131: Clutch

    3° Nut (cylinder head) (XX 250 version): 25 Nm (2.5 m•kg, 18 ft•lb) 4° 5° 2° Nut (cylinder head) (XX 125 / XE 125 versions): XX 125 / XE 125 28 Nm (2.8 m•kg, 20 ft•lb) 3° 1° 5° 4°...
  • Page 132 3° 4° 5° 2° – Remove the pressure plate “1”; (XX 125 / XE 125 versions) XX 125 / XE 125 – Remove the thrust bearing “1”, ball “2” and the push rod; (XX 250 version) XX 250 – Remove the thrust bearing “1” and the push rod “2”;...

  • Page 133: Check The Clutch Elements

    USE AND MAINTENANCE MANUAL CHAPTER 4 2-Strokes - Edition 00 / 2023 MAINTENANCE 4. Maintenance – Level the tab of the locking washer “1”, lock the clutch hub “2” with the universal locking tool, unscrew the nut “3” and remove the hub and washer; –...

  • Page 134: Clutch Installation

    – Measure the free length “A” of the clutch springs. If not in accordance with the specifications, replace all the springs simoultanousely; Clutch spring free length (XX 125 and XE 125 versions): 41.20 mm (1.62 in) Minimum limit: 39.20 mm (1.54 in) Clutch spring free length (XX 250 version): 50.00 mm (1.97 in)
  • Page 135 – Install the lock washer “1” and hub nut “2”; – Lock the clutch hub with the universal locking tool “3” and tighten the nut “2”; Nut (clutch boss) (XX 125 / XE 125 versions): 80 Nm (8.0 m•kg, 58 ft•lb) Nut (clutch boss) (XX 250 version): 75 Nm (7.5 m•kg, 55 ft•lb)
  • Page 136 CHAPTER 4 2-Strokes - Edition 00 / 2023 MAINTENANCE 4. Maintenance (XX 125 / XE 125 versions) XX 125 / XE 125 – Install the push rod “1”, ball “2” and thrust bearing “3 “; (XX 250 version) XX 250 –...
  • Page 137 USE AND MAINTENANCE MANUAL CHAPTER 4 2-Strokes - Edition 00 / 2023 MAINTENANCE 4. Maintenance (XX 125 / XE 125 versions) XX 125 / XE 125 – Install the centering bushings “1” and a new gasket “2”; (XX 250 version) XX 250 –...

  • Page 138: Steering Play Control And Adjustment

    USE AND MAINTENANCE MANUAL CHAPTER 4 2-Strokes - Edition 00 / 2023 MAINTENANCE 4. Maintenance 4.7 STEERING PLAY CONTROL AND ADJUSTMENT Steering play control – Place a stand under the engine to raise the front wheel off the ground; Securely support the vehicle so that there is no danger of it falling over.

  • Page 139: Fork

    MAINTENANCE 4. Maintenance 4.8 FORK For the maintenance of hydraulic components, contact an authorised Fantic workshop. – Regularly check the upper “1” and lower “2” fastening screws of both stems. If they are loose, tighten them to the specified torque.

  • Page 140: Wheels

    In the case of a loose spoke, tighten it with a spoke wrench to the specified torque; Spokes (XX 125 and XE 125 versions) : 2.5 Nm (0.25 m•kg, 1.8 ft•lb) Spokes (XX 250 version) : 2.5 Nm (0.25 m•kg, 1.8 ft•lb)

  • Page 141: Brake Pads

    USE AND MAINTENANCE MANUAL CHAPTER 4 2-Strokes - Edition 00 / 2023 MAINTENANCE 4. Maintenance 4.11 BRAKE PADS Replace the front brake pads – Remove the pad pin plug “1”; – Loosen the pad pin “2” – unscrew the fixing bolts, then remove the brake caliper “3” from the fork;...

  • Page 142: Replace The Rear Brake Pads

    17 Nm (1.7 m•kg, 13 ft•lb) Replace the rear brake pads – Remove the protection “1” and the pad pin plug “2”; XX 125 XE 125 / XX 250 – Loosen the pad pin “3”, remove the rear wheel “4” and the...
  • Page 143 “3” and install the pad pin plug. Installa the protector “1”. Brake pad pin: 17 Nm (1.7 m•kg, 13 ft•lb) Brake pad pin plug: 2.5 Nm (0.25 m•kg, 1.8 ft•lb) Rear brake caliper protector bolt: 7 Nm (0.7 m•kg, 5.2 ft•lb) XX 125 XE 125 / XX 250...

  • Page 144: Brake Fluid

    USE AND MAINTENANCE MANUAL CHAPTER 4 2-Strokes - Edition 00 / 2023 MAINTENANCE 4. Maintenance 4.12 BRAKE FLUID Check the front brake fluid level 1. Stand the vehicle upright on a level surface. In order to ensure a correct reading of the brake fluid level, make sure that the top of the brake fluid reservoir is horizontal.

  • Page 145: Tyres

    Perform this measurement at two or three different places. Service limit (XE 125 version): 239.3 mm (9.420 in) Service limit (XX 125 / XX 250 versions): 242.9 mm (9.560 in) Pinion and crown check – Check the pinion and crown teeth. If they are damaged and/or excessively worn, replace them.

  • Page 146: Cleaning And Vehicle Storage

    USE AND MAINTENANCE MANUAL CHAPTER 4 2-Strokes - Edition 00 / 2023 MAINTENANCE 4. Maintenance 4.15 CLEANING AND VEHICLE STORAGE Frequent cleaning of your machine will enhance its appearance, maintain good overall performance, and extend the life of many components. 5.

  • Page 147: Warranty And Service

    FANTIC 24-MONTH COMMERCIAL WARRANTY Fantic Motor S.p.A. located in via Tarantelli no. 7, 31030 Dosson di Casier-TV (hereinafter referred to as Fantic), although it is not the final seller to the consumer, intends to support the final seller’s responsibilities with its own warranty called Fantic Commercial Warranty, provided through its authorised technical assistance network under the conditions set out below.

  • Page 148: Effectiveness

    2.2. It is not possible to make use of the Fantic Commercial Warranty if more than 36 months have passed from the date of invoicing of the product by Fantic to the first purchaser. The end buyer will be responsible for checking with the seller whether the product can access the benefits of Fantic’s commercial warranty.

  • Page 149: Effectiveness

    It is not possible to make use of the Fantic Off-Road Commercial Warranty if more than 36 months have passed from the date of invoicing of the product by Fantic to the first purchaser. The end buyer will be responsible for checking with the seller whether the product can access the benefits of the Fantic Off-Road Commercial Warranty.
  • Page 150 USE AND MAINTENANCE MANUAL CHAPTER 5 2-Strokes - Edition 01 / 2023 WARRANTY AND SERVICE 5. Warranty and service Warnings for maintenance and care The purchaser is responsible for ensuring that maintenance work is carried out at the prescribed intervals and documented by means of completed, stamped and proof of purchase receipts.

  • Page 151: Warranty Data

    USE AND MAINTENANCE MANUAL CHAPTER 5 2-Strokes - Edition 01 / 2023 WARRANTY AND SERVICE 5. Warranty and service 13 Motore WARRANTY DATA VEHICLE DATA USER DATA Vehicle Type (PRODUCT CODE) Name and Surname (or Business Name) Engine Type (DISPLACEMENT) Address VEHICLE IDENTIFICATION NUMBER (V.I.N.) Zip Code - City - Country...

  • Page 152: Service

    USE AND MAINTENANCE MANUAL CHAPTER 5 2-Strokes - Edition 01 / 2023 WARRANTY AND SERVICE 5. Warranty and service SERVICE Next service Registration of service Give the handbook to your dealer at each service. It is the responsability of the user to inform the Dealer of any maintenance carried out so that it is not repeated unnecessarily.
  • Page 153 USE AND MAINTENANCE MANUAL CHAPTER 5 2-Strokes - Edition 01 / 2023 WARRANTY AND SERVICE 5. Warranty and service 13 Motore Next service Next service Dealer’s stamp Dealer’s stamp Hours Date Hours Date Invoice No. Invoice No. Routine maintenance Main maintenance Routine maintenance Main maintenance Spark plug...

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