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OmniCure® LX500 Series
Applicable for the following UV LED Head Controller models:
LX500-2 V2 (supports up to two LED Heads)
LX500-4 V2 (supports up to four LED Heads)
LX500-2 (supports up to two LED Heads)
LX500-4 (supports up to four LED Heads)
Installation/Reference Guide
Excelitas Canada Inc.
2260 Argentia Road
Mississauga (ON)
L5N 6H7 Canada
+1 905.821.2600
www.excelitas.com
LED UV Curing Solutions
Model
Part Numbers
010-00520R
010-00521R
010-00369R
010-00375R
035-00628R Rev 2
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Table of Contents
Related Manuals for Excelitas Technologies OmniCure LX500-2 V2
Summary of Contents for Excelitas Technologies OmniCure LX500-2 V2
- Page 1 OmniCure® LX500 Series LED UV Curing Solutions Applicable for the following UV LED Head Controller models: Model Part Numbers LX500-2 V2 (supports up to two LED Heads) 010-00520R LX500-4 V2 (supports up to four LED Heads) 010-00521R LX500-2 (supports up to two LED Heads) 010-00369R LX500-4 (supports up to four LED Heads) 010-00375R...
- Page 2 OmniCure® LX500 Series UV Curing Solutions Installation/Reference Guide 035-00628R Excelitas Canada Inc. 2022 All rights reserved No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system or translated into any language in and form by any means without the prior written consent of Excelitas Canada Inc. every effort has been made to ensure information in this manual is accurate, however, information in this manual is subject to change without notice and does not represent a commitment on the part of the authors.
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Page 3: Table Of Contents
OmniCure® LX500 Series UV Curing Solutions Table of Contents Introduction ........................1 Safety Precautions/ User Warnings ..................2 Glossary of Symbols ..............................2 Safety Precautions ..............................2 Optical Safety Data ......................4 Getting Started ........................5 Package Contents ..............................5 UV LED Controller and Head Images ........................ - Page 4 Warranty ......................... 38 11.1 Checking Your Warranty Status ........................... 38 11.2 Replacement UV LED Module Warranty ......................38 11.3 Returning your LX500 System to Excelitas Technologies for Service ..............38 Contact Information ......................40 Figures Figure 1 UV LED Head Controller (front) ........................... 8 Figure 2 UV LED Head Controller (back) ...........................
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Page 5: Introduction
UV cured glues and adhesives used. In the Excelitas Technologies family of UV LED light systems, all systems offer the same high level of innovation, quality and reliability that our customers have come to expect. OmniCure® has combined next generation optical engineering, state-of-the art electronics and fibre-optics to produce sophisticated technologies that employ light. -
Page 6: Safety Precautions/ User Warnings
OmniCure® LX500 Series UV Curing Solutions Safety Precautions/ User Warnings Glossary of Symbols Caution risk of danger – consult accompanying documents. Risk Group WARNING: UV emitted from this product. Avoid eye and skin exposure to unshielded product. WARNING: Possibly hazardous optical radiation emitted from this product. Do not stare into operating lamp. - Page 7 OmniCure® LX500 Series UV Curing Solutions Warning: Monitoring the system during automated operation: The level of UV energy supplied by the OmniCure® LX500 System is sufficient to ignite flammable substances. Therefore, when the unit is operated unattended in an automated environment, an alarm function must be provided by the user to indicate a malfunction in the associated equipment used.
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Page 8: Optical Safety Data
OmniCure® LX500 Series UV Curing Solutions Optical Safety Data IEC 62471: Photobiological Safety of Lamps and Lamp Systems Resulting Classification and Labelling http://www.excelitas.com/omnicure Excelitas Canada Inc. 2022 All rights reserved 035-xxxxxR, rev.1 035-00628R... -
Page 9: Getting Started
In addition to the Controller, you will require one to four LED Heads and Lenses, depending on your configuration. Other optional components are available that may be sourced separately or may be purchased from Excelitas Technologies. Check with Excelitas Technologies to determine the appropriate components for your requirements. The following table provides the part numbers of component parts:... - Page 10 OmniCure® LX500 Series UV Curing Solutions 8mm focusing lens for 400nm 810-00064R 10mm focusing lens for 400nm 810-00065R Extension Cables Extension cables: 1m 018-00642R Extension cables: 3m 018-00643R Extension cables: 5m 018-00644R Extension cables: 10m 018-00645R Accessories Mounting clamp 019-00288R Foot pedal switch assembly 014-00070R LS100 Light Sensor - Irradiance...
- Page 11 OmniCure® LX500 Series UV Curing Solutions The following table can be used as a reference to determine compatibility between different versions of controllers and LED Heads: LED Head/ Controller Compatibility Matrix Controller Part No. -> Firmware Version -> 1.0.7 (or Higher) 1.0.6 019-00398R - 365nm x 55mm 019-00399R - 365nm x 125mm...
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Page 12: Uv Led Controller And Head Images
OmniCure® LX500 Series UV Curing Solutions UV LED Controller and Head Images Note: LX500-4 shown. Display Selection arrows Radiometer connection Select item highlighted in MicroSD display card slot connection for Start/stop Power exposure switch Power supply Connect PLC connection controller or door lock jumper Figure 1 UV LED Head Controller (front) -
Page 13: Installing The Hardware
OmniCure® LX500 Series UV Curing Solutions Installing the Hardware General Installation Determine the desired UV LED Head location and position based on the results of a series of testing and trials. Determine the working location of the Controller, ensuring access to the AC power source does not cause any possible obstruction with the power cable connection from the source to the controller. -
Page 14: Changing Lenses
OmniCure® LX500 Series UV Curing Solutions Changing Lenses Do not use any mechanical tool when removing or replacing the lens/housing. Hand tighten only, do not over tighten as this will make the assembly difficult to remove. The lens and housing are one subassembly. Do not attempt to remove the lens from the housing. Ensure the system is off and the head has cooled to room temperature before changing the lens. -
Page 15: Figure 5 Recommended Clamp Position
OmniCure® LX500 Series UV Curing Solutions Clamp Bottom of clamp should be between threaded housing crease and the reference line Figure 5 Recommended Clamp Position Figure 6 Typical Installation Applications Extension rod for use with standard optical fixtures Figure 7 Extension Rod Application http://www.excelitas.com/omnicure Excelitas Canada Inc. -
Page 16: Operation
Turn the Controller power switch to “ON” (refer to Figure The LCD screen will turn on and the Excelitas Technologies logo and the software version number will appear. A warning message may appear indicating that the Head is not in the same unit/head port position it was used in previously. -
Page 17: Understanding The Controller Display
OmniCure® LX500 Series UV Curing Solutions Understanding the Controller Display Status Bar The top left corner of the display shows the menu icon, which allows you to switch between screens. When nothing else on the screen is selected, the menu icon is. The status bar may also display the following icons: –... - Page 18 OmniCure® LX500 Series UV Curing Solutions Main Control Panel Displays upon start-up; shows current state of each connected UV LED Head (displays two or four channels depending on Controller model). The timer for each channel is how long (in seconds) the UV LED Head will remain on when an exposure is triggered.
- Page 19 OmniCure® LX500 Series UV Curing Solutions Settings Displays current system statistics. If necessary, use the arrow keys to select and change any field. • Time and Date • PLC Delay Timing and Head association – add a positive or negative delay to the Programmable Sync Out pin.
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Page 20: Closed Loop Feedback
OmniCure® LX500 Series UV Curing Solutions Calibration Used to initiate and display the calibration process. Horizontal access is the intensity percentage setting, vertical access automatically scales and is the corresponding irradiance in W/cm2 or power in W. Section 8.5, ”Calibrating a UV LED Head”. - Page 21 OmniCure® LX500 Series UV Curing Solutions • Running a sequence of exposures on one head, at varying times and intensities. • Running a sequence of exposures on multiple heads, at varying times and intensities. • Running parallel exposures on multiple heads, each can be at a different time and intensity. •...
- Page 22 OmniCure® LX500 Series UV Curing Solutions Time Level Dwell A signal on foot pedal #1 will run heads 1, 2 and 3 simultaneously. Note: “P” will run the head at the same time as the above step Note: If using the PLC Output, ensure that the head the PLC output is associated with is the first one listed in the parallel step.
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Page 23: Running An Exposure From The Controller
OmniCure® LX500 Series UV Curing Solutions Running an Exposure from the Controller Set the timer and/or intensity on the Main Control Panel, or use the StepCure screen to set up multiple step exposure parameters. Refer to Section 6.4, “Defining Exposure Parameters”. Press Start/Stop on the front panel of the Controller to trigger an exposure. - Page 24 OmniCure® LX500 Series UV Curing Solutions Pin No. Signal Name Description Leaving signal floating will not trigger channel 2 / 4. Enable 4 Logic for the signal can be inverted in the Settings screen. This signal is edge triggered. The function of this signal can be modified in the StepCure screen.
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Page 25: Using The Foot Pedal
OmniCure® LX500 Series UV Curing Solutions Pin No. Signal Name Description Programmable Sync When the UV LED head connected to channel 1 is on, pin Output + is active. When the UV LED head connected to channel 1 is off, pin is open. - Page 26 OmniCure® LX500 Series UV Curing Solutions • If the arrow in the status bar is pointing up, the unit is in count up mode. The UV LED Head connected to channel 1-4 will be on for as long as the foot pedal signal is held low or one of the other input control signals is toggled. •...
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Page 27: Troubleshooting
On any head level error condition, the alarm PLC output will be activated. The alarm output will clear when all active alarms have been cleared, this may require a power reset to clear the error. If problems persist beyond these troubleshooting points, please contact Excelitas Technologies Service Department (refer to Section 12, “Contact Information”). -
Page 28: Error Codes
OmniCure® LX500 Series UV Curing Solutions Error Codes Error Description Solution Bit 1 The head(X) has exceeded the allowable operating • Check position of clamp temperature. (error code will remain present until cleared, location on the head. Refer to however the head will be operative again when the Figure 5. -
Page 29: Table 2 Error Codes
OmniCure® LX500 Series UV Curing Solutions Table 2 Error Codes * X = LED Input Ch1, Ch2, Ch3, Ch4 http://www.excelitas.com/omnicure Excelitas Canada Inc. 2022 All rights reserved 035-xxxxxR, rev.1 035-00628R... -
Page 30: Care And Maintenance
OmniCure® LX500 Series UV Curing Solutions Care and Maintenance Note: Excelitas Technologies recommends incorporating the cleaning of the LX500 system into the user/operator cleaning and maintenance schedule. Cautions and Handling Caution: Routine maintenance should only be completed by qualified personnel to avoid risk of injury/electrical shock to the end user. -
Page 31: Cleaning The Led Head And Lens Assembly
Always use UV protective eyewear. The calibration process requires an Excelitas Technologies LS100 radiometer, or an LS100P radiometer. The LS100 is an irradiance only sensor that will calibrate the heads in W/cm2. The LS100P is a power only sensor that will calibrate the heads in W. -
Page 32: Viewing Log Files
OmniCure® LX500 Series UV Curing Solutions 2. Plug the LS100 or LS100P into the Radiometer connector on the front panel of the Controller (refer to Figure 3. Ensure the Door Jumper connector is securely connected the PLC connector. 4. Position the HeadLS100 over the LS100/LS100P sensor. 5. - Page 33 OmniCure® LX500 Series UV Curing Solutions Settings File The settings file consists of two parts, The first row is the titles for the general settings, followed by the actual settings. The third row is the header for the StepCure section, followed by the StepCure rows. StepCure can have a maximum of 32 rows.
- Page 34 OmniCure® LX500 Series UV Curing Solutions Item Description 2 – Foot Pedal 2 3 – Foot Pedal 3 4 – Foot Pedal 4 5 – PLC Input 1 6 – PLC Input 2 7 – PLC Input 3 8 – PLC Input 4 9 –...
- Page 35 OmniCure® LX500 Series UV Curing Solutions Calibration Log File The calibration log file keeps a record of all calibration performed on the system. Each time a calibration is performed a new record is added to the log file. Item Description Date Date the calibration log entry was added.
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Page 36: Technical Specifications
OmniCure® LX500 Series UV Curing Solutions Technical Specifications Environmental Conditions Operating Conditions Ambient Temperature 15ºC to 35ºC Altitude 2000m max. Atmospheric Pressure 700 to 1060 hPa Relative Humidity: 15% to 85% (non-condensing) Installation Category Pollution Degree Transport and Storage Conditions Temperature -10 to +60ºC Relative Humidity... -
Page 37: Uv Led Head Specifications
OmniCure® LX500 Series UV Curing Solutions Ambient Controller: 15°C to 35°C, 85% max. (non condensing). Temperature/Humidity Range Table 4: Controller Specifications UV LED Head Specifications Refer to OmniCure® LED Head Assembly Specification Guide 035-00638R, 035-00730R for LED Head specifications. The peak wavelength of the UV LED Head +/- 5nm. The UV LED Head is capable of responding to PLC control signals in less than 1ms. -
Page 38: Regulatory Compliance
OmniCure® LX500 Series UV Curing Solutions Regulatory Compliance 10.1 Product Safety and Electromagnetic Compatibility: The LX5 Series has been tested and found to comply with product safety and electromagnetic compatibility requirements. For a complete list of tests and for certification details, please contact your OmniCure representative or visit https://www.excelitas.com/product-category/omnicure-led-spot-uv-curing-systems-and-accessories CE Marking Council Directive 2014/35/EU... -
Page 39: 10.2 China Rohs
Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense. WARNING Changes or modifications not expressly approved by Excelitas Technologies could void the user’s authority to operate the equipment. 10.2 China RoHS The symbol above indicates that this product is in compliance with China RoHS requirements. - Page 40 OmniCure® LX500 Series UV Curing Solutions O：表示该有害物质在该部件所有均质材料中的含量均在GB / T 26572规定的限量要求以下。 X ：表示该有害物质至少在该部件的某一均质材料中的含量超出GB / T 26572规定的限量要求。 http://www.excelitas.com/omnicure Excelitas Canada Inc. 2022 All rights reserved 035-xxxxxR, rev.1 035-00628R...
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Page 41: Weee Directive
OmniCure® LX500 Series UV Curing Solutions 10.3 WEEE Directive The symbol above indicates that this product should not be disposed of along with municipal waste, that the product should be collected separately, and that a separate collection system exists for all products that contain this symbol within member states of the European Union. -
Page 42: Warranty
UV Curing Solutions Warranty Excelitas Technologies warrants the original purchaser for a period of one (1) full year, calculated from the date of purchase, that the equipment sold is free from defects in material and workmanship. In the event of a claim under this warranty, the equipment is to be sent postage and carriage paid to the Excelitas Technologies Service Centre. - Page 43 OmniCure® LX500 Series UV Curing Solutions Include a phone number and contact person who may be reached for any additional service-related questions. http://www.excelitas.com/omnicure Excelitas Canada Inc. 2022 All rights reserved 035-xxxxxR, rev.1 035-00628R...
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Page 44: Contact Information
OmniCure® LX500 Series UV Curing Solutions Contact Information Excelitas Canada Inc. 2260 Argentia Road Mississauga, Ontario L5N 6H7 CANADA Tel.: +1 905 821-2600 Toll: +1 800 668-8752 (USA and Canada) Fax: +1 905 821-2055 https://www.excelitas.com/product-category/omnicure-led-spot-uv-curing-systems-and-accessories https://www.excelitas.com/ox_service_request_form https://www.excelitas.com/omnicure-x-cite-inquiries Technical Assistance: techsupport@excelitas.com https://www.excelitas.com/ox_service_request_form For a complete listing of Authorized OmniCure Distributors and Service Centres, please go to https://www.excelitas.com/dealer-search...
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