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Genebre 5954 00 Installation, Operation And Maintenance Manual

Gsp smart positioner for pneumatic actuators
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Edificio Genebre. Av. de Joan Carles I, 46-48
08908 L'Hospitalet de Llobregat. Barcelona (Spain)
genebre@genebre.es - www.genebre.es
INSTALLATION, OPERATION AND
MAINTENANCE MANUAL
GSP Smart Positioner
for Pneumatic Actuators
Ref. GENEBRE: 5954 00
GENEBRE S.A.
LAST UPDATE: 28/10/2015
UPDATE NUMBER: 0
1

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Summary of Contents for Genebre 5954 00

  • Page 1 Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es INSTALLATION, OPERATION AND MAINTENANCE MANUAL GSP Smart Positioner for Pneumatic Actuators Ref. GENEBRE: 5954 00 GENEBRE S.A. LAST UPDATE: 28/10/2015 UPDATE NUMBER: 0...

  • Page 2: Table Of Contents

    6.1 Mechanical installation ..……............5 6.2 Commanding linear actuator ..……..........6 6.2.1 Installation on Genebre Control Valve art. 5065/5065A ..6 6.2.2 Installation on any other brand of Linear Control Valve ..7 6.2.3 Assembling and adjustment of the lever ......7 6.3 Commanding rotary actuator ....……………………………...

  • Page 3: Product Description

    3. Safety Instructions The scope of this manual is to allow technically competent users to install, start up, operate and inspect Genebre electro-pneumatic positioners. Qualified personnel must be well versed with all the warnings and notes detailed in these instructions. Failure to observe the warnings and notes could result in personal injury and material damage.

  • Page 4: Transport And Storage Conditions

    4. Transport and Storage Conditions  The positioners are dispatched from the Genebre, S.A. facilities in suitable packaging to prevent any blows.  Any sling, rope or chain used to lift or transport the motorised valves must NOT be attached to the positioner under any circumstances.

  • Page 5: Preliminary Checks

    These data can be found on the label.  In the case of a deviation or non-conformity, contact Genebre, S.A. Ensure that the air supply to be used is dry, clean and filtered as a poor quality air supply could severely damage the positioner.

  • Page 6: Commanding Linear Actuator

    6.2 Commanding linear actuator 6.2.1 Installation on Genebre Control Valve art. 5065/5065A The installation of the positioner over the Genebre Control Valve is fast and easy. The following components are needed: rotating Lever (included), two screws M8 x 60 (Allen) and one o'ring/gasket Ø10 x 2 (or similar).

  • Page 7: Installation On Any Other Brand Of Linear Control Valve

    Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es 2- Assemble and screw the positioner with attached lever (see sect. 6.2.3) over the air inlet located in the valve's bonnet, watching that the pin of the lever is introduced in the guide rod of the valve.

  • Page 8: Commanding Rotary Actuator

    When the adjustment is finished, the linkage will conduct fine adjustment automatically during the Auto adjustment process. REMARK: for Genebre's Control Valve use num. 20 (≤ 2") or num. 30 (21/2" ̴ 4"). 6.3 Commanding rotary actuator Genebre S.A. can supply "Adapter Kit for rotary actuator" for assembling the smart positioner over the rotary actuator.

  • Page 9: Operation

    Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es Must strictly abide by the requirements of this instruction when connecting directly with 24VDC power supply. Must avoid to connect it into the signal circuit.

  • Page 10: Keyboard

    Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es MENU BAR -Figure 8- MENU BAR: Displays several parameter group of operational mode and configuration adjusting mode, menu name and error message. STATE BAR: The positioner is under the automatic control or automatic adjustment mode, and during the testing operation mode.

  • Page 11: Operational Modes

    Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es : increase key, used to increase the displayed value and to be combined with other keys. Single click increases the value with single step. Press and hold the key, the value will increase continuously until reaching the maximum limit;...
  • Page 12 Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es The procedure is shown below step by step: (1) Press ENTER key for 3 seconds (2) Press ENTER + “↑” at the same time (3) Press “↑"...

  • Page 13: Configuration Parameter Adjustment

    Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es SPECIAL NOTE: If during the auto adjustment process you see that it swings from side to side around the setting point, try changing parameters 5BT and 6SU parameters from the sub-menu P5.12.
  • Page 14 Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es  P1_2_RDJ is automatic adjustment. It should be chosen when the positioner installation or the mechanical position is changed, and when the automatic adjustment is needed. This function will take the following actions: ...
  • Page 15 Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es It can be set by user as required. After setting, if the up going time exceed the setting time, there comes warning. The adjustable range is 0-100s, the default setting is 10s.
  • Page 16 Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es  P4_2_MAX is the maximum value of travel of control travel. The adjustable range is 0- 100%, the default is 100%.  P4_3_VRL is to adjust the valve’s air opening or air closing direction. OFF is the air closing valve;...

  • Page 17: Start-Up

    Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es  P8_2_POS is not available.  P8_3_FRC is the default setting value of positioner’s various configuration parameter. Select YES to start a FACTORY RESET. All parameters will be same as first time use.

  • Page 18: Error Messages

    Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es  Checking the assembly / alignment of the actuator and positioner.  Verifying the electrical signal connection.  Ensuring that all the screws are present and are firmly tightened.
  • Page 19 Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es 10.2 Errors during testing Warning Code Definition Action CALC_ERR Mechanical sticking Check the installation position and the actuator. BREAK_AU Parameter setting mistake Check or give up.

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