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Edificio Genebre. Av. de Joan Carles I, 46-48
08908 L'Hospitalet de Llobregat. Barcelona (Spain)
genebre@genebre.es - www.genebre.es
INSTALLATION, OPERATION AND
MAINTENANCE MANUAL
Positioner for Pneumatic
Linear Actuators
Ref. GENEBRE: 5952 00 – 5952 04
GENEBRE S.A.
LAST UPDATE: 17/06/2019
UPDATE NUMBER: 1
1
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Summary of Contents for Genebre 5952 00
- Page 1 Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es INSTALLATION, OPERATION AND MAINTENANCE MANUAL Positioner for Pneumatic Linear Actuators Ref. GENEBRE: 5952 00 – 5952 04 GENEBRE S.A. LAST UPDATE: 17/06/2019 UPDATE NUMBER: 1...
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Page 2: Table Of Contents
Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS 1. Product Description ................. 3 2. Technical Data and Specifications ............3 3. Safety Instructions ................. 4 4. Transport and Storage Conditions ………………………....5 5. -
Page 3: Product Description
Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es 1. Product Description. The electro-pneumatic positioner is used for linear valve operations with pneumatic actuators via an electric controller or control system using an analogue output signal of 4 –... -
Page 4: Safety Instructions
3. Safety Instructions The scope of this manual is to allow technically competent users to install, start up, operate and inspect Genebre electro-pneumatic positioners. Qualified personnel must be well versed with all the warnings and notes detailed in these instructions. Failure to observe the warnings and notes could result in personal injury and material damage. -
Page 5: Transport And Storage Conditions
- www.genebre.es 4. Transport and Storage Conditions • The positioners are dispatched from the Genebre, S.A. facilities in suitable packaging to prevent any blows. • Any sling, rope or chain used to lift or transport the motorised valves must NOT be attached to the positioner under any circumstances. -
Page 6: Connection To The Transmission Lever
Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es Positioner Positioner Side support Front support 6.2 Connection to the transmission lever Positioner The position of the valve stem and the lever must form a right angle when the input signal is at 50%. -
Page 7: Air Connection
Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es Note: The positioner leaves the factory with the SPAN stroke adjustment device in the "DA" (direct action) position. Support Screw for regulation lever... -
Page 8: Electrical Connection
Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es Depending on the need and configuration of the valve, the possible air connection combinations are as follows: 1. Use a regulator with a filter to maintain a constant air supply pressure (optimum supply pressure of 6 bar to operate the actuator) 2. - Page 9 Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es Art. 5952 00 Art. 5952 04 Detail of connection to the transmitter Art. 5951 04 Botones de Ajustes / Adjust button Boton de confirmación /...
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Page 10: Exploded View
Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es 7. Exploded view Pilot Valve Cover Span Zero Adjustment Adjustment Torque Stroke transmitter Casing Transmitter (art. 5952 04) Transmission lever 8. Start-up (Settings) Note: The positioner is already calibrated when leaving the factory 8.1 Zero Setting... -
Page 11: Span Setting
Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es 8.2 Span Setting • Adjust the range so that the actuator stops at 0% position of the stroke with 0% of the input signal (4 mA), and that it stops at 100% position with 100% of the input signal (20 mA) respectively. -
Page 12: Air Throttle In Pilot Valve
Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es CAUTION! This adjustment must only be carried out by qualified technicians, otherwise, equipment become completely unconfigured • In the case that the sensitivity is very low due to the actuator operating at full load, turn the Seat Adjuster clockwise. -
Page 13: Regulating The Position Transmitter (Only Article 5952 04)
Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es If after performing this action the oscillation continues without stopping, please contact Genebre S.A. 8.6 Regulating the transmitter (only article 5952 04) In the case that it is necessary to be able to calibrate the transmission settings so that the output signal values match the sent signal values (4 / 20 mA). -
Page 14: Maintenance
Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es 8.6.5 Feedback signal 50% (12 mA) position adjusting The valve locate in feedback 50% (12 mA) position. Press the “+” button or “-“button , adjust the current value, then press the “enter”... -
Page 15: Cleaning The A / M Switch
Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es 10. Cleaning the A / M switch In the case that the positioner does not correctly respond to the input signals, proceed as set out below: •...
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