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Edificio Genebre. Av. de Joan Carles I, 46-48
08908 L'Hospitalet de Llobregat. Barcelona (Spain)
genebre@genebre.es - www.genebre.es
INSTALLATION, OPERATION
& MAINTENANCE MANUAL
Digital Positioning System to
Electric quarter turn Actuator
Single Phase (Type J4C)
Ref. GENEBRE: 5810 00
GENEBRE S.A.
FECHA DE REVISIÓN: 16/03/2020
NUMERO DE REVISIÓN: 1
1
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Summary of Contents for Genebre 5810 00
- Page 1 Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es INSTALLATION, OPERATION & MAINTENANCE MANUAL Digital Positioning System to Electric quarter turn Actuator Single Phase (Type J4C) Ref. GENEBRE: 5810 00 GENEBRE S.A.
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Page 2: Table Of Contents
Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es INSTRUCTIONS FOR INSTALLATION, OPERATION & MAINTENANCE MANUAL 1. Product Description ................3 2. Technical Features & Data ..............3 3. Safety Instructions ................4 4. -
Page 3: Product Description
Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es 1. Product Description The Digital Positioner is a fitting the electric actuator to convert the actuator in a self- control valve positioner. The Digital Positioner is a modulus with a microprocessor (CPU) which manages digitally the analogical input and output and compare them with the position of the actuator to establish an uniform relation. -
Page 4: Safety Instructions
• Verify the product nameplate to insure correct model number, before installation or use. • Verify that the Kit is compounded from all parts (see Figure 1). • If there is any discrepancy, please contact with our local distributor, or Genebre, S.A., to solve that discrepancy. GENEBRE S.A. -
Page 5: Positioner Mounting
Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es A- 1 Cover B- 1 Plastic column C- 1 DPS positioner PCB D- 2 Sheet metal Fixing screws E- 1 Plastic Fixing screw Figure 1 6. - Page 6 Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es 6.1 Preparing the Cover The cover of the kit is for a GE-0. GE-05 y GE-1 models. In case you want to mount a kit on GE-15, follow the instructions: Remove the Cap and leave the o’ring inside the hole...
- Page 7 Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es VERY IMPORTANT NOTICE: The unit must be disconnected from any electrical power or signal before installing. To convert a standard (ON-OFF) J4C electric actuator into a modulating function with positioner, proceed as follows: 6.2 Remove the hand wheel:...
- Page 8 Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es 6.5 Carefully remove the visual position indicator (Fig.6): 6.6 Fix the plastic column (B) on the base plate, by using 2 sheet metal fixing screws (D).
- Page 9 Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es 6.9 Mount the DPS positioner PCB (C), matching the cleft of the shaft with the key inside the DPS gear (Fig.10): 6.10 Press the DPS positioner along the shaft until PCB connector (JP3) is plugged in the actuator PCB connector (JP2) (Fig.11):...
- Page 10 Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es 6.13 Carefully insert the position indicator, matching its inner key with the cleft of the shaft (Fig.13): 6.14 Put DIP 1 in ON position, connect the grey connector to the power supply, put DIP 1 back to the prior position.
- Page 11 Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es Different configurations: 6.17 Carefully mount the cover, minding the cables not to be pressed (Fig.16): 6.18 Fix the cover to the body by using the 6 screws (Fig.17): 6.19 Mount the hand whell on the shaft and fix it by using the screw (Fig.18):...
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Page 12: External Electrical Connections
Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es 6.20 Mount the 3 outer connectors together with its rubber joints and fix them to the cover, by using the screws (Fig.19): The unit is ready to work. - Page 13 Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es External Electric Wiring = Alimentación Eléctrica / Power supply plug = VCA 2 CABLES (Conector gris) / VAC 2 WIRES (Grey plug) PIN 1 = Neutro // PIN2 = Fase = Alimentación Eléctrica / Power supply = VCC 2 CABLES (Conector gris) / VDC 2 WIRES (Grey plug) PIN 1 = (-) Negativo // PIN 2 = (+) Positivo = Alimentación Eléctrica / Power supply...
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Page 14: Preliminary Test And Settings
Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es 8. Preliminary Test and Settings • It is recommended that only qualified electrical engineers be allowed to connect or adjust these devices. Always ensure that the power supply is disconnected prior to removing the top cover by disconnecting the DIN power input plug.
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