HIMA HIMax X-DI 32 04 Manual
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HIMA HIMax X-DI 32 04 Manual

Digital input module with sequence of events recording
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HIMax
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Digital Input Module with
Sequence of Events Recording
Manual
X-DI 32 04

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Summary of Contents for HIMA HIMax X-DI 32 04

  • Page 1 HIMax ® Digital Input Module with Sequence of Events Recording Manual X-DI 32 04...
  • Page 2 HIMA directly. HIMA appreciates any suggestion on which information should be included in the manual. Equipment subject to change without notice. HIMA also reserves the right to modify the written material without prior notice. For further information, refer to the CD-ROM and our website http://www.hima.de and http://www.hima.com.

  • Page 3: Table Of Contents

    X-DI 32 04 Table of Contents Table of Contents Introduction ............5 Structure and Use of this Manual................. 5 Target Audience..................... 5 Formatting Conventions ..................6 1.3.1 Safety Notes ......................6 1.3.2 Operating Tips ......................7 Safety ..............8 Intended Use ......................8 2.1.1 Environmental Requirements...................
  • Page 4 Table of Contents X-DI 32 04 Start-up ..............27 Mounting ....................... 27 4.1.1 Wiring Inputs Not in Use..................27 Mounting and Removing the Module..............28 4.2.1 Mounting a Connector Board ................. 28 4.2.2 Mounting and Removing the Module..............30 Sequence of Events Recording (SOE)..............32 Configuring the Module in SILworX..............

  • Page 5: Introduction

    HI 801 103 E Table 1: Additional Relevant Manuals The latest manuals can be downloaded from the HIMA website at www.hima.com. The revision index on the footer can be used to compare the current version of existing manuals with the Internet edition.

  • Page 6: Formatting Conventions

    1 Introduction X-DI 32 04 Formatting Conventions To ensure improved readability and comprehensibility, the following fonts are used in this document: To highlight important parts Bold: Names of buttons, menu functions and tabs that can be clicked and used in SILworX. System parameter and variables Italics: Literal user inputs...

  • Page 7: Operating Tips

    X-DI 32 04 1 Introduction 1.3.2 Operating Tips Additional information is structured as presented in the following example: The text corresponding to the additional information is located here. Useful tips and tricks appear as follows: The tip text is located here. HI 801 051 E Rev.

  • Page 8: Safety

    2 Safety X-DI 32 04 Safety All safety information, notes and instructions specified in this manual must be strictly observed. The product may only be used if all guidelines and safety instructions are adhered to. This product is operated in accordance with SELV or PELV. No imminent danger results from the module itself.

  • Page 9: Residual Risk

    X-DI 32 04 2 Safety Residual Risk No imminent danger results from a HIMax module itself. Residual risk may result from: Faults in the engineering Faults in the user program Faults in the wiring Safety Precautions Observe all local safety requirements and use the protective equipment required on site. Emergency Information A HIMax controller is a part of the safety equipment of a system.

  • Page 10: Product Description

    3 Product Description X-DI 32 04 Product Description The X-DI 32 04 digital input module is intended for use in the programmable electronic system (PES) HIMax. The module can be inserted in any of the base plate slots with the exception of the slots reserved for system bus modules.

  • Page 11: Type Label

    X-DI 32 04 3 Product Description Type Label The type label specifies the following important details: Product name Mark of conformity Bar code (2D or 1D code) Part number (Part-No.) Hardware revision index (HW Rev.) Software revision index (SW Rev.) Operating voltage (Power) Ex specifications (if applicable) Production year (Prod-Year:)

  • Page 12: Structure

    3 Product Description X-DI 32 04 Structure The module has 32 safety-related digital inputs (24 V) for digital signals, contact makers and proximity switches (two-wire or three-wire). For safely detecting a high level on the digital input, the voltage and current thresholds must be exceeded (see Table 8). The eight short-circuit-proof supplies feed four supply outputs each (S1+ to S8+).

  • Page 13: Indicators

    X-DI 32 04 3 Product Description 3.4.2 Indicators The following figure shows the LED indicators for the module. Figure 3: Indicators HI 801 051 E Rev. 4.00 Page 13 of 56...

  • Page 14: Module Status Indicators

    3 Product Description X-DI 32 04 The LEDs indicate the operating state of the module. The LEDs on the module are divided into three groups: Module status indicators (Run, Error, Stop, Init) System bus indicators (A, B) I/O indicators (DO 1...32, Field) When the supply voltage is switched on, a LED test is performed and all LEDs briefly flash simultaneously.

  • Page 15: System Bus Indicators

    X-DI 32 04 3 Product Description 3.4.4 System Bus Indicators The system bus LEDs are labeled Sys Bus. Color Status Description Green Physical and logical connection to the system bus module in slot 1. Blinking1 No physical connection to the system bus module in slot 1.

  • Page 16: Product Data

    3 Product Description X-DI 32 04 Product Data General Supply voltage 24 VDC, -15 %...+20 %, r ≤ 5 %, SELV, PELV Current input min. 400 mA (without channels/supplies) max. 1.5 A (in case of short-circuit of the supplies) Current input per channel min.

  • Page 17: Table 8: Specifications For The Digital Inputs

    X-DI 32 04 3 Product Description Digital inputs Number of inputs (number of channels) 32 unipolar with reference pole DI- / L-, Non-galvanically isolated from one another Type of input Current sinking logic, 24 V, type 3 in accordance with IEC 61131-2 Rated input voltage 0...24 V Input voltage operating range...

  • Page 18: Connector Boards

    3 Product Description X-DI 32 04 Connector Boards A connector board connects the module to the field zone. Module and connector board form together a functional unit. Insert the connector board into the appropriate slot prior to mounting the module. The following connector boards are available for the module: Connector board Description...

  • Page 19: Coding Of X-Cb 015 Connector Boards

    X-DI 32 04 3 Product Description Male Connector Recess Coding Wedge Possible Male Connector Recess Guideway for Coding Wedge Figure 5: Coding Example Coded I/O modules can be plugged in to uncoded connector boards. Uncoded I/O modules cannot be plugged in to coded connector boards. 3.6.2 Coding of X-CB 015 Connector Boards Table 11: Position of Coding Wedges...

  • Page 20: Connector Boards With Screw Terminals

    3 Product Description X-DI 32 04 3.6.3 Connector Boards with Screw Terminals Mono Redundant Three-fold redundant X-CB 015 01 X-CB 015 02 X-CB 015 06 X-CB 004 01 X-CB 004 02 X-CB 004 06 I/O Module Plug Connection to the Field Zone (Screw Terminal Connector Block) External Supply Connection is not Required for X-DI 32 04 and is not Provided with...

  • Page 21: Terminal Assignment For Connector Boards With Screw Terminals

    X-DI 32 04 3 Product Description 3.6.4 Terminal Assignment for Connector Boards with Screw Terminals Pin no. Designation Signal Pin no. Designation Signal DI1+ DI2+ DI3+ DI4+ DI5+ DI6+ DI7+ DI8+ Pin no. Designation Signal Pin no. Designation Signal DI9+ DI10+ DI11+ DI12+...

  • Page 22: Table 13: Cable Plug Properties

    3 Product Description X-DI 32 04 Cable plugs attached to the connector board pin headers are used to connect to the field zone and to external power supplies. The cable plugs feature the following properties: Connection to the field zone Cable plugs 8 pieces, with 10 poles Wire cross-section...

  • Page 23: Pin Assignment For Connector Boards With Cable Plug

    X-DI 32 04 3 Product Description 3.6.5 Pin Assignment for Connector Boards with Cable Plug Mono Redundant Three-fold redundant X-CB 015 03 X-CB 015 04 X-CB 015 07 X-CB 004 03 X-CB 004 04 X-CB 004 07 I/O Module Plug Connection to the Field Zone (Cable Plug in Row 1) External Supply Connection is not Required...

  • Page 24: Pin Assignment For Connector Boards With Cable Plug

    X-DI 32 04 3.6.6 Pin Assignment for Connector Boards with Cable Plug HIMA provides ready-made system cables for use with these connector boards, see Chapter 3.7. The cable plug and the connector boards are coded. Connector pin assignment! The following table describes the connector pin assignment of the system cable plug.

  • Page 25: System Cable X-Ca 001

    X-DI 32 04 3 Product Description System Cable X-CA 001 The X-CA 001 system cable is used to wire the X-CB 004 03/04/07 and X-CB 015 03/04/07 connector boards to the field termination assemblies. General Cable LIYY-TP 38 x 2 x 0.25 mm² Wire Finely stranded Average outer diameter (d)

  • Page 26: Cable Plug Coding

    3 Product Description X-DI 32 04 3.7.1 Cable Plug Coding The cable plugs are equipped with three coding pins. Therefore, cable plugs only match connector boards and FTAs encoded accordingly, see Figure 7. Page 26 of 56 HI 801 051 E Rev. 4.00...

  • Page 27: Start-Up

    - On the module side, the shielding must be connected to the cable shield rail (use SK 20 shield connection terminal block or similar). - When using stranded wires, HIMA recommends fastening ferrules to the wire ends. The terminals must be suitable for fastening the cross-sections of the cables in use.

  • Page 28: Mounting And Removing The Module

    4 Start-up X-DI 32 04 Mounting and Removing the Module When replacing an existing module or mounting a new one, follow the instructions given in this chapter. When removing the module, the connector board remains in the HIMax base plate. This saves additional wiring effort since all field terminals are connected via the connector board of the module.

  • Page 29: Figure 10: Securing The Connector Board With Captive Screws

    X-DI 32 04 4 Start-up Figure 10: Securing the Connector Board with Captive Screws HI 801 051 E Rev. 4.00 Page 29 of 56...

  • Page 30: Mounting And Removing The Module

    4 Start-up X-DI 32 04 4.2.2 Mounting and Removing the Module This chapter describes how to mount and remove the HIMax module. A module can be mounted and removed while the HIMax system is operating. NOTICE Damage to bus and power sockets due to module jamming! Failure to observe this can damage the controller.

  • Page 31: Figure 11: Mounting And Removing A Module

    X-DI 32 04 4 Start-up Inserting and Removing a Module Securing and Releasing a Module Swiveling a Module in and out Figure 11: Mounting and Removing a Module If the HIMax system is operating, do not open the cover plate of the fan rack for more than a few minutes (<...

  • Page 32: Sequence Of Events Recording (Soe)

    4 Start-up X-DI 32 04 Sequence of Events Recording (SOE) The event recording function is supported for all digital module inputs. Inputs to be monitored are configured using the programming tool 'SILworX', see the online help and the Communication Manual (HI 801 101 E). During each cycle (1 ms), the I/O module reads the values measured for the digital inputs and records the events that are stored in the volatile I/O event buffer.

  • Page 33: Configuring The Module In Silworx

    X-DI 32 04 4 Start-up Configuring the Module in SILworX The module is configured in the Hardware Editor of the SILworX programming tool. Observe the following points when configuring the module: To diagnose the module and channels, both the statuses and the measured value can be evaluated within the user program.

  • Page 34: Tab: Module

    4 Start-up X-DI 32 04 4.4.1 Tab: Module The Module tab contains the following system parameters for the module: Name Description Enter these statuses and parameters directly in the Hardware Editor. Name Module name Spare Module Activated: The module missing in the redundancy group is not considered as a fault.

  • Page 35: Tab: I/O Submodule Di32_04

    X-DI 32 04 4 Start-up 4.4.2 Tab: I/O Submodule DI32_04 The I/O Submodule DI32_04 tab contains the following system parameters: Name Description This parameter cannot be changed. Name Module name Name Data Description Type The following statuses and parameters can be assigned global variables and used in the user program. Background Test Error BOOL TRUE: Background test is faulty...

  • Page 36: Tab: I/O Submodule Di32_04: Channels

    4 Start-up X-DI 32 04 4.4.3 Tab: I/O Submodule DI32_04: Channels The I/O Submodule DI32_04: Channels tab contains the following system parameters for each digital input. Global variables can be assigned to the system parameters with -> and used in the user program. The value without -> must be directly entered. Name Data Description...

  • Page 37: Submodule Status [Dword]

    X-DI 32 04 4 Start-up 4.4.4 Submodule Status [DWORD] Coding of the variable Submodule Status. Coding Description 0x00000001 Hardware unit fault (submodule). 0x00000002 Reset of an I/O bus 0x00800000 Module fault reference voltage A 0x01000000 Fault reference voltage A (overvoltage) 0x02000000 Fault reference voltage B (undervoltage) 0x04000000...

  • Page 38: Diagnostic Status [Dword]

    4 Start-up X-DI 32 04 4.4.5 Diagnostic Status [DWORD] Coding of the variable Diagnostic Status. Description Diagnostic values (100...2008) are indicated consecutively. Bit-coded temperature status 0 = normal Bit0 = 1 : Temperature threshold 1 has been exceeded Bit1 = 1 : Temperature threshold 2 has been exceeded Bit2 = 1 : Fault in temperature measurement Measured temperature (10 000 Digit/ °C) Bit-coded voltage status...

  • Page 39: Connection Variants

    X-DI 32 04 4 Start-up Connection Variants This chapter describes the correct wiring of the module in safety-related applications. The connection variants specified here are permitted. 4.5.1 Input Wiring The inputs are wired via connector boards. Special connector boards are available for redundantly wiring the modules.

  • Page 40: Figure 14: Wiring Of A Digital Signal Source With Electrically Isolated Supply

    4 Start-up X-DI 32 04 Digital Input Figure 14: Wiring of a Digital Signal Source with Electrically Isolated Supply When interconnecting a digital signal source with a non-electrically isolated supply to an input module, connect the signal source ground to the L- of the HIMax system. Digital Input Figure 15: Wiring of a Digital Signal Source with Non-Electrically Isolated Supply...

  • Page 41: Figure 16: Redundant Wiring With Contact Maker Or Two-Wire Proximity Switch

    X-DI 32 04 4 Start-up When redundantly wired as specified in Figure 16, Figure 17 and Figure 18, the input modules are inserted in the base plate next to each other and on a common connector board. Connector boards X-CB 015 02 (with screw terminals) or X-CB 015 04 (with cable plug) can be used.

  • Page 42: Figure 18: Redundant Wiring Of A Digital Signal Source With Electrically Isolated Supply

    4 Start-up X-DI 32 04 Connector Board X-DI 32 04 X-DI 32 04 Digital Input Figure 18: Redundant Wiring of a Digital Signal Source with Electrically Isolated Supply Page 42 of 56 HI 801 051 E Rev. 4.00...

  • Page 43: Wiring Transmitters Via Field Termination Assembly

    X-DI 32 04 4 Start-up 4.5.2 Wiring Transmitters via Field Termination Assembly Contact makers and transmitters are connected via the X-FTA 001 01 as described in Figure 19:. For further information, refer to the X-FTA 001 01 Manual (HI 801 115 E). The X-CB 015 03 connector board is used.

  • Page 44: Ex-Protection With Isolation Amplifier

    4.5.4 Ex-Protection with Isolation Amplifier Isolation amplifiers must be used for ex-protection such as the isolation amplifiers H 4011 and H 4012 from HIMA. The proximity switch supply is not used when wiring a power supply isolator. Connector Board X-DI 32 04...

  • Page 45: Operation

    X-DI 32 04 5 Operation Operation The module runs within a HIMax base plate and does not require any specific monitoring. Handling Direct handling of the module is not foreseen. The module is operated from within the PADT, e.g., for forcing the digital inputs. For more details, refer to the SILworX documentation.

  • Page 46: Maintenance

    6.1.1 Loading the Operating System HIMA is continuously improving the operating system of the module. HIMA recommends to use system downtimes to load the current version of the operating system into the module. For detailed instructions on how to load the operating system, see the system manual and the online help.

  • Page 47: Decommissioning

    X-DI 32 04 7 Decommissioning Decommissioning To decommission the module, remove it from the base plate. For more information, see Mounting and Removing the Module. HI 801 051 E Rev. 4.00 Page 47 of 56...

  • Page 48: Transport

    8 Transport X-DI 32 04 Transport To avoid mechanical damage, HIMax components must be transported in packaging. Always store HIMax components in their original product packaging. This packaging also provides protection against electrostatic discharge. Note that the product packaging alone is not suitable for transport.

  • Page 49: Disposal

    9 Disposal Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMax hardware. Upon request, a disposal agreement can be arranged with HIMA. All materials must be disposed of in an ecologically sound manner. HI 801 051 E Rev. 4.00...

  • Page 50: Appendix

    Appendix X-DI 32 04 Appendix Glossary Term Description Address Resolution Protocol: Network protocol for assigning the network addresses to hardware addresses Analog Input Connector Board Connector board for the HIMax module Communication module Cyclic Redundancy Check Digital Input Digital Output Electromagnetic Compatibility European Norm ElectroStatic Discharge...

  • Page 51: Index Of Figures

    X-DI 32 04 Appendix Index of Figures Figure 1: Sample Type Label Figure 2: Block Diagram Figure 3: Indicators Figure 4: Views Figure 5: Coding Example Figure 6: X-CB 015 Connector Boards with Screw Terminals Figure 7: X-CB 015 Connector Boards with Cable Plug Figure 8: System Cable X-CA 001 01 n Figure 9:...

  • Page 52: Index Of Tables

    Appendix X-DI 32 04 Index of Tables Table 1: Additional Relevant Manuals Table 2: Environmental Requirements Table 3: Blinking Frequencies of LEDs Table 4: Module Status Indicators Table 5: System Bus Indicators Table 6: I/O Indicators LEDs Table 7: Product Data Table 8: Specifications for the Digital Inputs Table 9:...

  • Page 53: Index

    X-DI 32 04 Appendix Index block diagram .......... 12 module status indicators ......14 connector board........18 safety function ......... 10 with cable plug ........23 specifications with screw terminals......20 inputs ........... 17 diagnosis ..........45 module..........16 I/O indicators........15 proximity switch supply......
  • Page 54 Appendix X-DI 32 04 Page 54 of 56 HI 801 051 E Rev. 4.00...
  • Page 56 HI 801 051 E © 2011 HIMA Paul Hildebrandt GmbH + Co KG HIMax and SILworX are registered trademark of: HIMA Paul Hildebrandt GmbH + Co KG Albert-Bassermann-Str. 28 68782 Brühl, Germany Phone +49 6202 709-0 +49 6202 709-107 HIMax-info@hima.com...

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