HIMA HIMax X-DO 24 01 Manual
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HIMA HIMax X-DO 24 01 Manual

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Digital Output Module
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X-DO 24 01

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Summary of Contents for HIMA HIMax X-DO 24 01

  • Page 1 HIMax ® Digital Output Module Manual X-DO 24 01...
  • Page 2 HIMA directly. HIMA appreciates any suggestion on which information should be included in the manual. Equipment subject to change without notice. HIMA also reserves the right to modify the written material without prior notice. For further information, refer to the CD-ROM and our website http://www.hima.de and http://www.hima.com.

  • Page 3: Table Of Contents

    X-DO 24 01 Table of Contents Table of Contents Introduction ............5 Structure and Use of this Manual................. 5 Target Audience..................... 5 Formatting Conventions ..................6 1.3.1 Safety Notes ......................6 1.3.2 Operating Tips ......................7 Safety ..............8 Intended Use ......................8 2.1.1 Environmental Requirements...................
  • Page 4 Table of Contents X-DO 24 01 Start-up ..............28 Mounting ....................... 28 4.1.1 Wiring Outputs not in Use ..................28 Mounting and Removing the Module..............29 4.2.1 Mounting a Connector Board ................. 29 4.2.2 Mounting and Removing the Module..............31 Line monitoring (SC/OC)..................

  • Page 5: Introduction

    HI 801 103 E Table 1: Additional Relevant Manuals The latest manuals can be downloaded from the HIMA website at www.hima.com. The revision index on the footer can be used to compare the current version of existing manuals with the Internet edition.

  • Page 6: Formatting Conventions

    1 Introduction X-DO 24 01 Formatting Conventions To ensure improved readability and comprehensibility, the following fonts are used in this document: Bold: To highlight important parts Names of buttons, menu functions and tabs that can be clicked and used in SILworX. System parameter and variables Italics: Literal user inputs...

  • Page 7: Operating Tips

    X-DO 24 01 1 Introduction 1.3.2 Operating Tips Additional information is structured as presented in the following example: The text corresponding to the additional information is located here. Useful tips and tricks appear as follows: The tip text is located here. HI 801 019 E Rev.

  • Page 8: Safety

    2 Safety X-DO 24 01 Safety All safety information, notes and instructions specified in this manual must be strictly observed. The product may only be used if all guidelines and safety instructions are adhered to. This product is operated in accordance with SELV or PELV. No imminent danger results from the module itself.

  • Page 9: Residual Risk

    X-DO 24 01 2 Safety Residual Risk No imminent danger results from a HIMax module itself. Residual risk may result from: Faults in the engineering Faults in the user program Faults in the wiring Safety Precautions Observe all local safety requirements and use the protective equipment required on site. Emergency Information A HIMax controller is a part of the safety equipment of a system.

  • Page 10: Product Description

    3 Product Description X-DO 24 01 Product Description The X-DO 24 01 digital output module is intended for use in the programmable electronic system (PES) HIMax. The module can be inserted in any of the base plate slots with the exception of the slots reserved for system bus modules.

  • Page 11: Type Label

    X-DO 24 01 3 Product Description Type Label The type label specifies the following important details: Product name Mark of conformity Bar code (2D or 1D code) Part number (Part-No.) Hardware revision index (HW Rev.) Software revision index (SW Rev.) Operating voltage (Power) Ex specifications (if applicable) Production year (Prod-Year:)

  • Page 12: Structure

    3 Product Description X-DO 24 01 Structure The module is equipped with 24 digital outputs. The outputs are not electrically isolated from one another and from the voltage supply. The module comes with line monitoring (SC/OC). If the open-circuit monitoring is configured in SILworX, see Chapter 4.3, the channels are automatically checked for open- circuits (OC) and short-circuits (SC).

  • Page 13: Block Diagram

    X-DO 24 01 3 Product Description 3.4.1 Block Diagram The following block diagram illustrates the structure of the module. System Busses Interface Safety-Related Processor System Watchdog Figure 2: Block Diagram HI 801 019 E Rev. 4.00 Page 13 of 52...

  • Page 14: Indicators

    3 Product Description X-DO 24 01 3.4.2 Indicators The following figure shows the LED indicators for the module. Figure 3: Indicators Page 14 of 52 HI 801 019 E Rev. 4.00...

  • Page 15: Module Status Indicators

    X-DO 24 01 3 Product Description The LEDs indicate the operating state of the output module. The LEDs on the module are divided into three groups: Module status indicators (Run, Error, Stop, Init) System bus indicators (A, B) I/O indicators (DO 1...24, Field) When the supply voltage is switched on, a LED test is performed and all LEDs briefly flash simultaneously.

  • Page 16: System Bus Indicators

    3 Product Description X-DO 24 01 3.4.4 System Bus Indicators The system bus LEDs are labeled Sys Bus. Color Status Description Green Physical and logical connection to the system bus module in slot 1. Blinking1 No physical connection to the system bus module in slot 1.

  • Page 17: Product Data

    X-DO 24 01 3 Product Description Product Data General Supply voltage 24 VDC, -15 %...+20 %, r ≤ 5 % PELV, SELV Current input min. 0.5 A (idle) Continuous load max. 12 A at 24 VDC Electrical isolation Operating temperature 0…+60 °C Storage temperature -40…+85 °C...

  • Page 18: Table 8: Specifications For The Digital Outputs

    3 Product Description X-DO 24 01 Digital Outputs Number of outputs (number of channels) 24, non-electrically isolated Output voltage ≥ L+ minus internal voltage drop Voltage drop (with high level) 0.8 V at 0.75 A output current Nominal rated current (with high level) 0.5 A, range 0.01...0.6 A Total current permitted for the module 12 A...

  • Page 19: Connector Boards

    X-DO 24 01 3 Product Description Connector Boards A connector board connects the module to the field zone. Module and connector board form together a functional unit. Insert the connector board into the appropriate slot prior to mounting the module. The following connector boards are available for the module: Connector board Description...

  • Page 20: Coding Of X-Cb 009 Connector Boards

    3 Product Description X-DO 24 01 Male Connector Recess Coding Wedge Prepared Male Connector Recess Guideway for Coding Wedge Figure 5: Coding Example Coded I/O modules can be plugged in to uncoded connector boards. Uncoded I/O modules cannot be plugged in to coded connector boards. 3.6.2 Coding of X-CB 009 Connector Boards Table 10: Position of Coding Wedges...

  • Page 21: Connector Boards With Screw Terminals

    X-DO 24 01 3 Product Description 3.6.3 Connector Boards with Screw Terminals Mono Redundant Three-fold redundant X-CB 009 01 X-CB 009 02 X.CB 009 06 I/O Module Plug Connection to the Field Zone (Screw Terminal Connector Block) Figure 6: Connector Boards with Screw Terminals HI 801 019 E Rev.

  • Page 22: Terminal Assignment For Connector Boards With Screw Terminals

    3 Product Description X-DO 24 01 3.6.4 Terminal Assignment for Connector Boards with Screw Terminals Pin no. Designation Signal Pin no. Designation Signal DO1+ DO2+ DO1- DO2- DO3+ DO4+ DO3- DO4- DO5+ DO6+ DO5- DO6- DO7+ DO8+ DO7- DO8- Pin no. Designation Signal Pin no.

  • Page 23: Table 12: Cable Plug Properties

    X-DO 24 01 3 Product Description Cable plugs attached to the connector board pin headers are used to connect to the field zone. The cable plugs feature the following properties: Connection to the field zone Cable plugs 8 pieces, with 8 poles Wire cross-section 0.2…1.5 mm (single-wire)

  • Page 24: Connector Boards With Cable Plug

    3 Product Description X-DO 24 01 3.6.5 Connector Boards with Cable Plug Mono Redundant Three-fold redundant X-CB 009 03 X-CB 009 04 X-CB 009 07 I/O Module Plug Connection to the Field Zone (Cable Plug in Row 32) Connection to the Field Zone (Cable Plug in Row 1) Coding for Cable Plugs Figure 7:...

  • Page 25: Pin Assignment For Connector Boards With Cable Plug

    3 Product Description 3.6.6 Pin Assignment for Connector Boards with Cable Plug HIMA provides ready-made system cables for use with these connector boards, see Chapter 3.7. Cable plug and connector boards are coded. Connector pin assignment! The following table describes the connector pin assignment of the system cable plug.

  • Page 26: System Cable X-Ca 010

    3 Product Description X-DO 24 01 System Cable X-CA 010 The X-CA 010 system cable is used to wire the X-CB 009 03/04/07 connector board with the field zone via field termination assemblies. To connect the module to the FTA, the X-CA 006 system cable can also be used, see the X-DO 32 01 Manual.

  • Page 27: Cable Plug Coding

    X-DO 24 01 3 Product Description 3.7.1 Cable Plug Coding The cable plugs are equipped with three coding pins. Cable plugs only match connector boards and FTAs with the corresponding coding, see Figure 7. HI 801 019 E Rev. 4.00 Page 27 of 52...

  • Page 28: Start-Up

    4 Start-up X-DO 24 01 Start-up This chapter describes how to install, configure and connect the module. For more information, refer to the Safety Manual (HI 801 003 E). The safety-related application (SIL 3 in accordance with IEC 61508) of the outputs and the actuators connected must comply with the safety requirements.

  • Page 29: Mounting And Removing The Module

    X-DO 24 01 4 Start-up Mounting and Removing the Module When replacing an existing module or mounting a new one, follow the instructions given in this chapter. When removing the module, the connector board remains in the HIMax base plate. This saves additional wiring effort since all field terminals are connected via the connector board of the module.

  • Page 30: Figure 10: Securing The Connector Board With Captive Screws

    4 Start-up X-DO 24 01 Figure 10: Securing the Connector Board with Captive Screws Page 30 of 52 HI 801 019 E Rev. 4.00...

  • Page 31: Mounting And Removing The Module

    X-DO 24 01 4 Start-up 4.2.2 Mounting and Removing the Module This chapter describes how to mount and remove the HIMax module. A module can be mounted and removed while the HIMax system is operating. NOTICE Damage to bus and power sockets due to module jamming! Failure to observe this can damage the controller.

  • Page 32: Figure 11: Mounting And Removing A Module

    4 Start-up X-DO 24 01 Inserting and Removing a Module Securing and Releasing a Module Swiveling a Module in and out Figure 11: Mounting and Removing a Module If the HIMax system is operating, do not open the cover plate of the fan rack for more than a few minutes (<...

  • Page 33: Line Monitoring (Sc/Oc)

    X-DO 24 01 4 Start-up Line monitoring (SC/OC) Line monitoring consists of monitoring for both short-circuits and open-circuits (SC/OC monitoring) and can be configured for each channel. The switching thresholds for line monitoring are predefined (see Table 8) The following points must be taken into account for line monitoring (SC/OC): Line monitoring reliably detects an open-circuit (OC) if a load with current input of at least 10 mA is connected.

  • Page 34: Configuring The Module In Silworx

    4 Start-up X-DO 24 01 Configuring the Module in SILworX The module is configured in the Hardware Editor of the SILworX programming tool. Observe the following points when configuring the module: To diagnose the module and channels, both the statuses and the measured value can be evaluated within the user program.

  • Page 35: Tab: Module

    X-DO 24 01 4 Start-up 4.4.1 Tab: Module The Module tab contains the systemparameters for the module: Name Description Enter these statuses and parameters directly in the Hardware Editor. Name Module name Spare Module Activated: The module missing in the redundancy group is not considered as a fault.

  • Page 36: Tab: I/O Submodule Do24_01

    4 Start-up X-DO 24 01 4.4.2 Tab: I/O Submodule DO24_01 The I/O Submodule DO24 01 tab contains the following systemparameters: Name Description Enter these statuses and parameters directly in the Hardware Editor. Name Module name Output Noise Blanking Allow output noise blanking performed by the output module (activated/deactivated).

  • Page 37: Tab: I/O Submodule Do24_01: Channels

    X-DO 24 01 4 Start-up 4.4.3 Tab: I/O Submodule DO24_01: Channels The I/O Submodule DO24_01: Channels tab contains the following system parameters for each digital output. Global variables can be assigned to the systemparameters with -> and used in the user program.

  • Page 38: Submodule State [Dword]

    4 Start-up X-DO 24 01 4.4.4 Submodule State [DWORD] Coding of Submodule State Coding Description 0x00000001 Fault in hardware unit (submodule). 0x00000002 Reset of an I/O bus 0x00000004 Fault detected while configuring the hardware 0x00000008 Fault detected while verifying the coefficients 0x00000010 First temperature threshold exceeded (warning temperature) 0x00000020...

  • Page 39: Diagnostic Status [Dword]

    X-DO 24 01 4 Start-up 4.4.5 Diagnostic Status [DWORD] Coding of Diagnostic Status Description Diagnostic values (100...1024) are indicated consecutively. Bit-coded temperature status 0 = normal Bit0 = 1 : Temperature threshold 1 has been exceeded Bit1 = 1 : Temperature threshold 2 has been exceeded Bit2 = 1 : Fault in temperature measurement Measured temperature (10 000 Digit/ °C) Bit-coded voltage status...

  • Page 40: Connection Variants

    4 Start-up X-DO 24 01 Connection Variants This chapter describes the correct wiring of the module in safety-related applications. The connection variants specified here are permitted. The outputs are wired via connector boards. Special connector boards are available for redundantly wiring the modules, see Chapter 3.6. The following points must be taken into account when connecting the loads to the outputs: A protective circuit (free-wheeling diode) is required when connecting inductive loads.

  • Page 41: Redundant Wiring Of Actuators Via Two Modules

    X-DO 24 01 4 Start-up 4.5.2 Redundant Wiring of Actuators via Two Modules When actuators are redundantly wired, the general requirements for line monitoring must be observed, see Chapter 4.3. Actuators Figure 13: Redundant Wiring of Actuators NOTICE The wiring described above is only allowed if both channels have identical channel numbers.

  • Page 42: Wiring Inductive Loads

    4 Start-up X-DO 24 01 4.5.3 Wiring Inductive Loads When connecting inductive loads, a protective circuit (such as a suitable free-wheeling diode) must be connected in parallel to the load. Connector Board DO1+ DO1- X-DO 24 01 Inductive Load Figure 14: Wiring Inductive Loads 4.5.4 Wiring Actuators via Field Termination Assembly...

  • Page 43: Operation

    X-DO 24 01 5 Operation Operation The module runs within a HIMax base plate and does not require any specific monitoring. Handling Direct handling of the module is not foreseen. The module is operated from within the PADT, e.g., for forcing the outputs. For more details, refer to the SILworX documentation.

  • Page 44: Maintenance

    6.1.1 Loading the Operating System HIMA is continuously improving the operating system of the module. HIMA recommends to use system downtimes to load the current version of the operating system into the module. For detailed instructions on how to load the operating system, see the system manual and the online help.

  • Page 45: Decommissioning

    X-DO 24 01 7 Decommissioning Decommissioning To decommission the module, remove it from the base plate. For more information, see Mounting and Removing the Module. HI 801 019 E Rev. 4.00 Page 45 of 52...

  • Page 46: Transport

    8 Transport X-DO 24 01 Transport To avoid mechanical damage, HIMax components must be transported in packaging. Always store HIMax components in their original product packaging. This packaging also provides protection against electrostatic discharge. Note that the product packaging alone is not suitable for transport.

  • Page 47: Disposal

    9 Disposal Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMax hardware. Upon request, a disposal agreement can be arranged with HIMA. All materials must be disposed of in an ecologically sound manner. HI 801 019 E Rev. 4.00...

  • Page 48: Appendix

    Appendix X-DO 24 01 Appendix Glossary Term Description Address Resolution Protocol: Network protocol for assigning the network addresses to hardware addresses Analog Input Connector Board Connector board for the HIMax module Communication module Cyclic Redundancy Check Digital Input Digital Output Electromagnetic Compatibility European Norm ElectroStatic Discharge...

  • Page 49: Index Of Figures

    X-DO 24 01 Appendix Index of Figures Figure 1: Sample Type Label Figure 2: Block Diagram Figure 3: Indicators Figure 4: Views Figure 5: Coding Example Figure 6: Connector Boards with Screw Terminals Figure 7: Connector Boards with Cable Plug Figure 8: X-CA 010 01 n Figure 9:...

  • Page 50: Index Of Tables

    Appendix X-DO 24 01 Index of Tables Table 1: Additional Relevant Manuals Table 2: Environmental Requirements Table 3: Blinking Frequencies of LEDs Table 4: Module Status Indicators Table 5: System Bus Indicators Table 6: I/O Indicators Table 7: Product Data Table 8: Specifications for the Digital Outputs Table 9:...

  • Page 51: Index

    X-DO 24 01 Appendix Index connection variants........40 digital outputs .......... 18 connector boards........19 line monitoring......... 33 diagnosis ..........43 module status indicators ......15 I/O indicators........16 specifications........... 17 system bus indicators ......16 HI 801 019 E Rev. 4.00 Page 51 of 52...
  • Page 52 HI 801 019 E © 2011 HIMA Paul Hildebrandt GmbH + Co KG HIMax and SILworX are registered trademark of: HIMA Paul Hildebrandt GmbH + Co KG Albert-Bassermann-Str. 28 68782 Brühl, Germany Phone +49 6202 709-0 +49 6202 709-107 HIMax-info@hima.com...

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