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HIMA HIMax X-DI 16 01 Manual

Digital input module
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Digital Input Module
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X-DI 16 01

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Summary of Contents for HIMA HIMax X-DI 16 01

  • Page 1: Figure 6: Cable From The System Cable Set X-Ca 004

    HIMax ® Digital Input Module Manual X-DI 16 01...
  • Page 2 HIMA directly. HIMA appreciates any suggestion on which information should be included in the manual. Equipment subject to change without notice. HIMA also reserves the right to modify the written material without prior notice. For further information, refer to the CD-ROM and our website http://www.hima.de and http://www.hima.com.

  • Page 3: Table Of Contents

    X-DI 16 01 Table of Contents Table of Contents Introduction ............5 Structure and Use of this Manual................. 5 Target Audience..................... 5 Formatting Conventions ..................6 1.3.1 Safety Notes ......................6 1.3.2 Operating Tips ......................7 Safety ..............8 Intended Use ......................8 2.1.1 Environmental Requirements...................
  • Page 4 Table of Contents X-DI 16 01 Start-up ..............28 Mounting ....................... 28 4.1.1 Wiring Inputs Not in Use..................29 Mounting and Removing the Module..............29 4.2.1 Mounting a Connector Board ................. 29 4.2.2 Mounting and Removing the Module..............31 Configuring the Module in SILworX..............33 4.3.1 Tab: Module ......................

  • Page 5: Introduction

    HI 801 103 E Table 1: Additional Relevant Manuals The latest manuals can be downloaded from the HIMA website at www.hima.com. The revision index on the footer can be used to compare the current version of existing manuals with the Internet edition.

  • Page 6: Formatting Conventions

    1 Introduction X-DI 16 01 Formatting Conventions To ensure improved readability and comprehensibility, the following fonts are used in this document: To highlight important parts Bold: Names of buttons, menu functions and tabs that can be clicked and used in SILworX. System parameter and variables Italics: Literal user inputs...

  • Page 7: Operating Tips

    X-DI 16 01 1 Introduction 1.3.2 Operating Tips Additional information is structured as presented in the following example: The text corresponding to the additional information is located here. Useful tips and tricks appear as follows: The tip text is located here. HI 801 057 E Rev.

  • Page 8: Safety

    2 Safety X-DI 16 01 Safety All safety information, notes and instructions specified in this manual must be strictly observed. The product may only be used if all guidelines and safety instructions are adhered to. This product is operated in accordance with SELV or PELV. No imminent danger results from the module itself.

  • Page 9: Residual Risk

    X-DI 16 01 2 Safety Residual Risk No imminent danger results from a HIMax module itself. Residual risk may result from: Faults in the engineering Faults in the user program Faults in the wiring Safety Precautions Observe all local safety requirements and use the protective equipment required on site. Emergency Information A HIMax controller is a part of the safety equipment of a system.

  • Page 10: Product Description

    3 Product Description X-DI 16 01 Product Description The X-DI 16 01 digital input module is intended for use in the programmable electronic system (PES) HIMax. The module can be inserted in any of the base plate slots with the exception of the slots reserved for system bus modules.

  • Page 11: Type Label

    X-DI 16 01 3 Product Description Type Label The type label specifies the following important details: Product name Mark of conformity Bar code (2D or 1D code) Part number (Part-No.) Hardware revision index (HW Rev.) Software revision index (SW Rev.) Operating voltage (Power) Ex specifications (if applicable) Production year (Prod-Year:)

  • Page 12: Assembly

    3 Product Description X-DI 16 01 Assembly The input module has 16 safety-related digital inputs 48/120 VAC for contact makers. For safely detecting a high level on the digital input, the voltage and current thresholds must be exceeded, see Table 8. The 8 short-circuit-proof supplies feed 2 supply outputs each (S1 to S8).

  • Page 13: Indicators

    X-DI 16 01 3 Product Description 3.4.2 Indicators The following figure shows the LED indicators for the module. Figure 3: Indicators HI 801 057 E Rev. 4.00 Page 13 of 54...

  • Page 14: Module Status Indicators

    3 Product Description X-DI 16 01 The LEDs indicate the operating state of the module. The LEDs on the module are divided into three groups: Module status indicators (Run, Error, Stop, Init) System bus indicators (A, B) I/O indicators (DO 1...16, Field) When the supply voltage is switched on, a LED test is performed and all LEDs briefly flash simultaneously.

  • Page 15: System Bus Indicators

    X-DI 16 01 3 Product Description 3.4.4 System Bus Indicators The system bus LEDs are labeled Sys Bus. Color Status Description Green Physical and logical connection to the system bus module in slot 1. Blinking1 No physical connection to the system bus module in slot 1.

  • Page 16: Product Data

    3 Product Description X-DI 16 01 Product Data General Supply voltage 24 VDC, -15 %...+20 %, r ≤ 5 %, SELV, PELV Current input 0.5 A Operating temperature 0...+60 °C Storage temperature -40...+85 °C Humidity max. 95 % relative humidity, non-condensing Type of protection IP20 Dimensions (H x W x D) in mm...
  • Page 17 X-DI 16 01 3 Product Description Digital inputs Number of inputs (number of 16, unipolar with ground N, channels) Non-galvanically isolated from one another (electrical isolation from the system bus and the 24 VDC supply voltage). Ground N needs not to contact earth. If the modules are redundantly wired, both redundant channels must be connected in phase to the same voltage.

  • Page 18: Connector Boards

    3 Product Description X-DI 16 01 Connector Boards A connector board connects the module to the field zone. Module and connector board form together a functional unit. Insert the connector board into the appropriate slot prior to mounting the module. The following connector boards are available for the module: Connector board Description...

  • Page 19: Pin Assignment For Connector Boards With Cable Plugs

    X-DI 16 01 3 Product Description 3.6.2 Pin Assignment for Connector Boards with Cable Plugs Mono Redundant X-CB 007 01 X-CB 007 02 I/O Module Plug Connection to Field Zone (with Spring Terminals) Connection to the External Power Supply Figure 5: Connector Boards with Cable Plugs HI 801 057 E Rev.

  • Page 20: Pin Assignment For Connector Boards With Cable Plug

    3 Product Description X-DI 16 01 3.6.3 Pin Assignment for Connector Boards with Cable Plug Pin no. Designation Signal Pin no. Designation Signal Pin no. Designation Signal Pin no. Designation Signal Pin no. Designation Signal Pin no. Designation Signal DI10 Pin no.
  • Page 21 X-DI 16 01 3 Product Description Pin no. Designation Signal DI15 DI16 Table 11: Pin Assignment for Connector Boards with Cable Plugs Cable plugs attached to the connector board pin headers are used to connect to the field zone and to external power supplies. The cable plugs feature the following properties: Connection to the field zone Cable Plugs...

  • Page 22: Pin Assignment For Connector Boards Without Cable Plugs

    3 Product Description X-DI 16 01 3.6.4 Pin Assignment for Connector Boards Without Cable Plugs Mono Redundant X-CB 007 03 X-CB 007 04 I/O Module Plug Connection to Field Zone (without Cable Plugs) Connection to External Power Supply Figure 6: Connector Boards without Cable Plugs Page 22 of 54 HI 801 057 E Rev.

  • Page 23: Pin Assignment For Connector Boards Without Cable Plugs

    X-DI 16 01 3 Product Description 3.6.5 Pin Assignment for Connector Boards without Cable Plugs For these connector boards, HIMA provides the pre-assembled system-cable set X-CA 004 01. Refer to Table 13 for more information. Pin no. Designation Signal Lead marking Pin no.
  • Page 24 3 Product Description X-DI 16 01 Pin no. Designation Signal Lead marking DI15 DI16 Table 13: Pin Assignment for Connector Boards with no Cable Plugs The three-pole cable plug for the external power supply is enclosed Table 12 specifies the cable plug properties.

  • Page 25: System Cable

    X-DI 16 01 3 Product Description System Cable The system cables are used to wire the connector boards with the field zone via the field termination assembly or inline terminals. The following type of cable is used for the system cables: General Cable...

  • Page 26: Field Termination Assembly

    3 Product Description X-DI 16 01 For labeling the cable plugs zack strips are included within the scope of delivery of the connector boards and FTA. The zack stripes must be inserted by the user into the cable plugs. The following 4 system cables sets are available for the module: Designation Description X-CA 004 01 8...
  • Page 27 X-DI 16 01 3 Product Description Parts List Terminal Combination Two labels kits are delivered to designate the terminal combinations, the first is labeled from the left to the right and the second from the right to the left. After mounting the terminal combination, use the label kit that ensures better readability.

  • Page 28: Start-Up

    - On the module side, the shielding must be connected to the cable shield rail (use SK 20 shield connection terminal block or similar). - When using stranded wires, HIMA recommends fastening ferrules to the wire ends. The terminals must be suitable for fastening the cross-sections of the cables in use.

  • Page 29: Wiring Inputs Not In Use

    X-DI 16 01 4 Start-up 4.1.1 Wiring Inputs Not in Use Inputs that are not being used may stay open and need not be terminated. To prevent short-circuits in the field zone, never connect a wire to a connector board if it is open on the field side.
  • Page 30 4 Start-up X-DI 16 01 Figure 11: Securing the Connector Board with Captive Screws Page 30 of 54 HI 801 057 E Rev. 4.00...

  • Page 31: Mounting And Removing The Module

    X-DI 16 01 4 Start-up 4.2.2 Mounting and Removing the Module This chapter describes how to mount and remove the HIMax module. A module can be mounted and removed while the HIMax system is operating. NOTICE Damage to bus and power sockets due to module jamming! Failure to observe this can damage the controller.
  • Page 32 4 Start-up X-DI 16 01 Inserting and Removing a Module Securing and Releasing a Module Swiveling a Module in and out Figure 12: Mounting and Removing a Module If the HIMax system is operating, do not open the cover plate of the fan rack for more than a few minutes (<...

  • Page 33: Configuring The Module In Silworx

    X-DI 16 01 4 Start-up Configuring the Module in SILworX The module is configured in the Hardware Editor of the SILworX programming tool. Observe the following points when configuring the module: To diagnose the module and channels, both the statuses and the measured value can be evaluated within the user program.

  • Page 34: Tab: Module

    4 Start-up X-DI 16 01 4.3.1 Tab: Module The Module tab contains the statuses and parameters for the module. Name Description Enter these statuses and parameters directly in the Hardware Editor. Name Module name Spare Module Activated: The module missing in the redundancy group is not considered as a fault.

  • Page 35: Tab: I/O Submodule Di16_01

    X-DI 16 01 4 Start-up 4.3.2 Tab: I/O Submodule DI16_01 The I/O Submodule DI16_01 tab contains the following statuses and parameters: Name Description This parameter cannot be changed. Name Module name External Power Supply on: use external power supply off: do not use external power supply Default setting: on Name Data type...

  • Page 36: Tab: I/O Submodule Di16_01:Channels

    4 Start-up X-DI 16 01 4.3.3 Tab: I/O Submodule DI16_01:Channels The I/O Submodule DI16_01:Channels tab contains the following parameters and statuses for each digital input. Global variables can be assigned to the statuses and parameters with -> and used in the user program.

  • Page 37: Submodule Status [Dword]

    X-DI 16 01 4 Start-up Name Data Description Type Redundancy value BYTE Setting for determining the redundancy value. Default setting: Or It is only displayed in the redundancy group tab! Table 20: Tab: I/O Submodule D64_01:Channels in the Hardware Editor 4.3.4 Submodule Status [DWORD] Coding of the variable Submodule Status.

  • Page 38: Diagnostic Status [Dword]

    4 Start-up X-DI 16 01 4.3.5 Diagnostic Status [DWORD] Coding of the variable Diagnostic Status. Description Diagnostic values (100...2008) are indicated consecutively. Bit-coded temperature status 0 = normal Bit0 = 1 : Temperature threshold 1 has been exceeded Bit1 = 1 : Temperature threshold 2 has been exceeded Bit2 = 1 : Fault in temperature measurement Measured temperature (10 000 digits/ °C) Bit-coded voltage status...

  • Page 39: Connection Variants

    X-DI 16 01 4 Start-up Connection Variants This chapter describes the correct wiring of the module in safety-related applications. The connection variants specified here are permitted. 4.4.1 Input Wiring The inputs are wired via connector boards. Special connector boards are available for redundantly wiring the modules.

  • Page 40: Figure 10: Wiring With Digital Signal

    4 Start-up X-DI 16 01 Connector Board X-DI 16 01 External Power Supply Digital Input Channel Supply 48 VAC /120 VAC Figure 14: Wiring with Digital Signal Connector Board X-DI 16 01 External Power Supply Digital Input Channel Supply 48 VAC /120 VAC Figure 15: Wiring with Common N Page 40 of 54 HI 801 057 E Rev.

  • Page 41: Figure 12: Wiring With Common L

    X-DI 16 01 4 Start-up Connector Board X-DI 16 01 External Power Supply Digital Input Channel Supply 48 VAC /120 VAC Figure 16: Wiring with Common L HI 801 057 E Rev. 4.00 Page 41 of 54...

  • Page 42: Figure 13: Redundant Wiring With Contact Maker

    4 Start-up X-DI 16 01 When redundantly wired as specified in Figure 17 and Figure 18, the input modules are inserted in the base plate next to each other and on a common X-CB 007 02/04 connector board. Connector Board X-DI 16 01 X-DI 16 01 External Power Supply...

  • Page 43: Figure 14: Redundant Wiring With Digital Signal

    X-DI 16 01 4 Start-up Connector Board X-DI 16 01 X-DI 16 01 External Power Supply Digital Input Channel Supply 48 VAC /120 VAC Figure 18: Redundant Wiring with Digital Signal HI 801 057 E Rev. 4.00 Page 43 of 54...

  • Page 44: Operation

    5 Operation X-DI 16 01 Operation The module runs within a HIMax base plate and does not require any specific monitoring. Handling Direct handling of the module is not foreseen. The module is operated from within the PADT, e.g., for forcing the digital inputs. For more details, refer to the SILworX documentation.

  • Page 45: Maintenance

    6.1.1 Loading the Operating System HIMA is continuously improving the operating system of the module. HIMA recommends to use system downtimes to load the current version of the operating system into the module. For detailed instructions on how to load the operating system, see the system manual and the online help.

  • Page 46: Decommissioning

    7 Decommissioning X-DI 16 01 Decommissioning To decommission the module, remove it from the base plate. For more information, see Mounting and Removing the Module. Page 46 of 54 HI 801 057 E Rev. 4.00...

  • Page 47: Transport

    X-DI 16 01 8 Transport Transport To avoid mechanical damage, HIMax components must be transported in packaging. Always store HIMax components in their original product packaging. This packaging also provides protection against electrostatic discharge. Note that the product packaging alone is not suitable for transport.

  • Page 48: Disposal

    X-DI 16 01 Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMax hardware. Upon request, a disposal agreement can be arranged with HIMA. All materials must be disposed of in an ecologically sound manner. Page 48 of 54...

  • Page 49: Appendix

    X-DI 16 01 Appendix Appendix Glossary Term Description Address Resolution Protocol: Network protocol for assigning the network addresses to hardware addresses Analog Input Connector Board Connector board for the HIMax module Communication module Cyclic Redundancy Check Digital Input Digital Output Electromagnetic Compatibility European Norm ElectroStatic Discharge...

  • Page 50: Index Of Figures

    Appendix X-DI 16 01 Index of Figures Figure 1: Block Diagram Figure 2: Indicators Figure 3: Views Figure 4: Connector Boards with Cable Plugs Figure 5: Connector Boards without Cable Plugs Figure 6: Cable from the System Cable Set X-CA 004 01 Figure 7: Cable from the X-CA 004 02 System Cable Set Figure 8: X-FTA 004 Field Termination Assembly Figure 9: Wiring with Contact Maker...

  • Page 51: Index Of Tables

    X-DI 16 01 Appendix Index of Tables Table 1: I/O LEDs Table 2: Product Data Table 3: Specifications for the Digital Inputs Table 4: Product Data for Supply Table 5: Available Connector Boards Table 6: Pin Assignment for Connector Boards with Cable Plugs Table 7: Cable Plug Properties Table 8: Pin Assignment for Connector Boards with no Cable Plugs Table 9: Cable Data...

  • Page 52: Index

    Appendix X-DI 16 01 Index block diagram...........12 I/O Indicators........15 connector board ........18 module status indicators......14 with cable plug........19 safety function ......... 10 with screw terminals ......22 specifications diagnosis inputs ........... 17 system bus indicators......15 module ..........16 Diagnosis proximity switch supply ......
  • Page 53 X-DI 16 01 Appendix HI 801 057 E Rev. 4.00 Page 53 of 54...
  • Page 54 HI 801 057 E © 2011 HIMA Paul Hildebrandt GmbH + Co KG HIMax and SILworX are registered trademark of: HIMA Paul Hildebrandt GmbH + Co KG Albert-Bassermann-Str. 28 68782 Brühl, Germany Phone +49 6202 709-0 +49 6202 709-107 HIMax-info@hima.com...

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