Subscribe to Our Youtube Channel
Related Manuals for Rondo Rondomat 4000 SSO6404
Summary of Contents for Rondo Rondomat 4000 SSO6404
- Page 1 Operating manual Rondomat 4000 SSO6404 SSO6405 SSO6407 SSO6405C SSO6407C Edition BD415102 04.2014 Technical specifications subject to change without notice www.rondo-online.com...
- Page 3 Fuli Yingli Bulding, No. 3 Fax +39 0445 575 317 Hua Qiang Road sales@it.rondo-online.com Guangzou P.R.C. 510623 China RONDO GmbH & Co. KG Tel. +86 20 838 822 11 D-57299 Burbach Fax +86 20 838 886 01 Hoorwaldstrasse 44 info@cn.rondo-online.com Tel.
- Page 7 Index Safety information 1.1 Explanation of symbols 1.2 Explanation of warning signs 1.3 Safety elements 1.3.1 Safety guards 1.4 Safety instructions and information which must be followed Transporting, setting up, connecting, dismounting, storing 2.1 Machine delivery 2.2 Transportation 2.3 Unpacking the machine 2.4 Setting up the machine 2.4.1 Installation of the machine tables 2.4.2 Mounting the forked supports...
- Page 8 Index 3.5 Operating elements 3.5.1 Safety guards 3.5.2 Black push buttons 3.5.3 Red push button 3.5.4 Roller gap adjusting mechanism 3.5.5 Push-button for dough thickness control stop 3.5.6 Main operating lever (option) 3.5.7 Potentiometer (SSO6405C / SSO6407C) 3.5.8 Interruptor “Cutting mode” (SSO6405C / SSO6407C) Putting into operation 4.1 Preparing for operational readiness 4.2 Starting / stopping the machine...
- Page 9 Index Maintenance 7.1 General information on maintenance of the machine 7.2 Maintenance list 7.3 Replacement parts list Trouble shooting Technical data 9.1 Technical data 9.2 Additional information Hint for operating manual: The numbers of the illustrations (Ex. 1) are numbered chapterwise. Edition BD415102 Rondomat 4000 Operating manual...
-
Page 10: Safety Information
Safety information Safety information Explanation of symbols All the sections in this operating manual containing safety instructions which absolutely must be observed are marked with this symbol and with a number. All the sections in this operating manual containing information which absolutely must be observed are marked with this symbol. -
Page 11: Safety Elements
Before putting the machine into operation the operating manual must be read! The machine of RONDO is exclusively built for sheeting, booking, final sheeting and cutting of dough or marzipan sheets for the food industry. However, the machine is not suitable for the processing of other prod- ucts (e.g. - Page 12 Safety information Any work on the electrical components of the machine, in particular the correct professional electrical connection, may only be carried out by qualified personnel who are familiar with the prescribed safety instruc- tions. The maximum permitted fuse of the mains is specified in the enclosed electro circuit diagram or on the sign “Electrical connected loads”.
- Page 13 Safety information Defective safety devices must be immediately replaced with new origi- nal parts by RONDO. Machine parts located in the area in which the dough is being pro- cessed, and whose surface coating becomes worn (e.g. chrome plate worn off) must be replaced.
- Page 14 Never reach in the delivery roller of a moving flour duster with either hands or any other object! Defective parts must be replaced with new original parts by RONDO. After every use, the machine has to be cleaned thoroughly. Not thor- oughly cleaned machines can be a health-hazard for the consumer.
- Page 15 30 cm, interference with active implants (e.g. pacemakers, defibrilla- tors) can be excluded with a high degree of probability. RONDO will not accept liability when any of the above safety in- structions / notes have not been complied with! Edition BD415102...
-
Page 16: Machine Delivery
Transporting, setting up, connecting, dismounting, storing Transporting, setting up, connecting, dismounting, storing Machine delivery The machine is delivered in its original packaging. • Report any claims for damage caused as a result of transportation directly to the freight handlers (see the packaging: The delivery documentation is found here) Transportation When transporting the machine must be packed in the original packag-... - Page 17 Transporting, setting up, connecting, dismounting, storing 2.4.1 Installation of the machine tables • Remove all protective foil on the stainless steel sections of the machine • Lift the machine table with the aid of a second person • Guide the center of the machine table’s driving roller onto the spring bolt (1) at the rear of the housing •...
- Page 18 Transporting, setting up, connecting, dismounting, storing • Lift the table To lift the table, slip in or remove the dough catch pan • Hing table hooks (4) The machine table is now secured. 2.4.2 Mounting the forked supports • Mount the forked supports (5) •...
- Page 19 Transporting, setting up, connecting, dismounting, storing What to watch out for when mounting the forked supports on ma- chines equipped with the cutting device (Cutomat): The foot (7) of the forked support must be set in such a manner that the table stands level.
-
Page 20: Ground Fault Interrupter
Transporting, setting up, connecting, dismounting, storing 2.4.4 Mounting the dough catch pans • Remove the protective foil on the dough catch pan (9) • Push in the dough catch pan on both sides Conditions for initial operation of the machine Power supply and frequency at the main circuit to which the machine is connected, must be in accordance with specifications contained on a plaque affixed to the machine. - Page 21 Transporting, setting up, connecting, dismounting, storing Moving direction test Observe to ensure that the belts are properly tensioned. • Push the black push button (10) on the left (only impulse) The conveyor belts must move to the right. If the conveyor belts move in the wrong direction: •...
-
Page 22: Moving The Machine
Transporting, setting up, connecting, dismounting, storing Moving the machine • On the operator’s side, lift up using the safety rail (12) Front transport caster will snap down. Once the machine’s permanent location is selected: • Hold the safety rail (12) tightly using both hands •... -
Page 23: General Information
General information 3.1.1 Authorized use of the machine The machine of RONDO is exclusively built for sheeting, booking, final sheeting and cutting (SSO6405C / SSO6407C) of dough or marzipan sheets for the food industry. However, the machine is not suitable for the processing of other prod- ucts (e.g. - Page 24 General data about the machine 3.1.3 Temperatures The ambient temperatures permissible for the machine: + 5 ºC to + 40 ºC Permissible temperatures for storage of the machine: - 25 ºC to + 55 ºC, for brief periods of time up to + 70 ºC 3.1.4 Ambient humidity The ambient humidity permissible for the machine lies in the area of...
-
Page 25: Machine Models
General data about the machine Machine models 3.2.1 SSO6404 / SSO6405 / SSO6407 Socle model (see 9.1 Technical data) 3.2.2 SSO6405C / SSO6407C Cutomat models are equipped with a cutting station Cutomat to cut the sheeted dough. The sheeting and cutting speed can be set continu- ously variable (see 9.1 Technical data). - Page 26 General data about the machine Full view of the machine SSO6404 / SSO6405 / SSO6407 1 Forked support 2 Machine table 3 Machine base 4 Dough catch pan 5 Flour container 6 Safety guard 7 Machine head 8 Black push button to switch on 9 Red push button to switch off 10 Roller gap adjusting mechanism 11 Push-button for dough thickness control stop...
-
Page 27: Operating Elements
General data about the machine Operating elements 3.5.1 Safety guards The safety guards (6) protect the operator against inadvertent contact with the rollers. By raising the safety guards the machine can also be stopped. 3.5.2 Black push buttons Both black push buttons (8) (two push buttons on the side of front housing) serve to start the machine (see also 4.2 Starting / stopping the machine). - Page 28 General data about the machine 3.5.5 Push-button for dough thickness control stop Using the roller gap adjusting mechanism, open the gap between the rollers to the maximum (45 mm). Set the dough thickness control stop as follows: • Set desired dough thickness by using the roller gap mechanism (10) •...
- Page 29 General data about the machine 3.5.8 Interruptor “Cutting mode” (SSO6405C / SSO6407C) Position With the interruptor “Cutting mode” (17) the infeed and outfeed belt cutting speed is synchronized. A consistent belt speed ensures an ideal cut- ting of the dough. “switched on”...
-
Page 30: Putting Into Operation
Putting into operation Putting into operation Prior to the first starting-up, the complete machine must be thoroughly cleaned. Preparing for operational readiness • Connect the machine to the mains • Pull out the dough catch pan (1) on both sides •... -
Page 31: Operation
Operation Operation Operating instructions Reaching under the safety guard when it is closed is prohibited! 5.1.1 Sheeting The machine is designed to accommodate dough pieces with a maximum weight of 12 kg! Never leave loose objects such as knives, tools, articles of cloth- ing, etc. - Page 32 Operation Once the dough piece has fully cleared the rollers: • Press the red push button (6) Machine stops. • Manually set the next roller gap (depending on type of dough) (see 5.1.1 Sheeting) • Release adjustment lever (1) Adjustment lever must lock into place. •...
-
Page 33: Adjustment Level
Operation Adjustment level Starting point: machine body completely assembled and set screw (8) screwed home in the adjusting shaft 5.2.1 Assembly • Slide the pre-assembled adjustment lever (1) over the adjusting shaft up to the lid and press down Check that the teeth are correctly engaged in the serrated seg- ment (9)! Edition BD415102 Rondomat 4000... - Page 34 Operation 5.2.2 Adjustment With screw clamp: • Lightly tighten the screw clamp and unscrew the set screw (8) with the aid of an Allen key (through the drill hole (10)) until it projects • Remove the screw clamp and unscrew the set screw (8) by a further approx.
- Page 35 Operation Sources of error in the sheeting process Fault finding Cause / defect Remedy / to remove 1. Dough piece sticks, Dough too moist. Put more flour on the dough piece. tears underneath. Dough piece rubs against Mount scraper properly (see 6.1.1 scraper bar.
- Page 36 Operation 5.4.2 Types of cutting rollers Docking Roller Length Cutter Cross Cutter Zig-zag Cutter Form Cutting Roller Tandem Cutter Standard dimensions for zig-zag cutters in stainless steel version for triangles. Number of rows Edition BD415102 Rondomat 4000 Operating manual 04.2014...
- Page 37 Operation 5.4.3 Lifting the table with cutting station A defective stopping lever (17) must always be replaced immedi- ately! Reason: In order to avoid danger of injury should the table fall down! • Lift the table by hand up till the stopping lever (17) blocks up Table in set-up-position.
- Page 38 Operation 5.4.5 Inserting the Cutting Rollers Danger of injury on the sharp cutting edges of the cutting rollers! The cutting rollers must be inserted in the following sequence: a) For squares/rectangles First Length cutter, than Cross cutter In order to ensure uninterrupted operation of the cross cutter, the cutter must be positioned in the cutting direction in such a way that the dough sheet is first cut by the cutting knife (18) and then afterwards ejected by the ejector (19).
- Page 39 Operation 5.4.6 Letting down the cutting rollers Close the safety guard (13) • Lift up the tension lever (14) lightly and turn the locking lever (11) anti-clockwise up to the limit stop • Let down the tension lever (14) at stages up till the cutting roller (12) is on the conveyor belt The deeper the tension lever (14) is let down, the more the cutting pressure is applied.
- Page 40 Cleaning Cleaning Cleaning Before cleaning the machine, pull out the mains plug. The machine must never be cleaned using spray water, high-pressure cleaners or a steam-cleaning machine! 6.1.1 General information Dismounting the scraper • Open rollers fully • Lock the safety guard into the upper position •...
- Page 41 Cleaning Exchange of scraper blades Required tool: Allen key No. 4 Exchange of scraper blades: • disassemble the spring clamp (3) on the left or right side • slide the old scraper blade off Attention For protection of the fingers, please use a cloth. The edges of the blades are sharp and there is danger of cutting oneself.
- Page 42 Cleaning Dismounting machine tables / conveyor belts In order to dismount the machine tables and conveyor belts, proceed as follows: • Pull out the mains plug • Lift up the safety guards • Loosen the tension nuts (4) parallel, in order to retighten the conveyor belt •...
- Page 43 Cleaning 6.1.2 Care Part daily see legend weekly see legend Machine head and 3.4 Full view of the machine socle Scraper 6.1.1 General information Cotton belt 6.1.1 General information Synthetic belt 6.1.1 General information Dough catch pan 2.4.4 Mounting the dough catch pans Driving roller 2.4.1 Installation of the machine tables Idle roller...
-
Page 44: Maintenance List
Maintenance Maintenance General information on maintenance of the machine Any defects on the machine must be repaired by an authorized customer service representative! Maintenance list daily working time daily working time daily working time What / part Activity less than 4 h 4 –... -
Page 45: Replacement Parts List
Maintenance Replacement parts list The use of conveyor belts not supplied by the original manufac- turer can lead to premature wear or destruction on machine parts (coupling, drive rollers). Item-no. Description Dimensions Application 122954T01 Scraper – SSO6405 / SSO6407 SSO6405C / SSO6407C / SSO6404 120750 Cotton conveyor belt 3210 x 635 mm... -
Page 46: Troubleshooting
Trouble shooting Trouble shooting Fault finding Cause / defect Remedy / to remove 1. Machine stands still after Mains plug is not / not correctly Plug in (correctly) mains plug. assembly. plugged in. Safety guard not closed. Close safety guard. Right or left start push button not Press the desired start push button. - Page 47 Hang the cleaned band over a bar and weight it with approx. 10 kg bellow. 11. All other errors / failures. Contact the next “RONDO” after-sales service giving them as much informa- tions as possible. Edition BD415102...
-
Page 48: Technical Data
Technical data Technical data Technical data Technical data SSO6404 SSO6405 Machine base Socket Socket Flour duster Option Option Width of conveyor belts 640 mm 640 mm Usable width 600 mm 600 mm Total table length 2300 mm 2720 mm Roller length 660 mm 660 mm Roller gap... - Page 49 Technical data Technical data SSO6407 Machnine base Socket Flour duster Option Width of conveyor belts 640 mm Usable width 600 mm Total table length 3320 mm Roller length 660 mm Roller gap 0.3 – 45 mm Speed of outfeed belt 80 cm / s Rated power 2.0 kVA / 1.1 kW...
- Page 50 Technical data Technical data SSO6405C SSO6407C Machine base Socket Socket Flour duster Option Option Width of conveyor belts 640 mm 640 mm Usable width 600 mm 600 mm Total table length 3170 mm 3470 mm Roller length 660 mm 660 mm Roller gap 0.3 –...
-
Page 51: Additional Information
Technical data Additional information All sheeters from RONDO have the following quality features: • The conveyor belts made of plastic material: All plastic coated conveyor belts used on our machines are approved for coming into contact with food stuff and correspond with the requirements of the FDA (Food and Drug Administration, USA).
Need help?
Do you have a question about the Rondomat 4000 SSO6404 and is the answer not in the manual?
Questions and answers