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Rondo Ecomat STM615 Operating Manual

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Operating manual
Ecomat
STM615
SSO614
SSO615
SSO617
Edition BC520501
05.2005
Technical specifications subject to change without notice
www.rondo-online.com
STM615C
SSO615C
SSO617C

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Summary of Contents for Rondo Ecomat STM615

  • Page 1 Operating manual Ecomat STM615 STM615C SSO614 SSO615C SSO615 SSO617C SSO617 Edition BC520501 05.2005 Technical specifications subject to change without notice www.rondo-online.com...
  • Page 3 Fuli Yingli Bulding, No. 3 Fax +39 0445 575 317 Hua Qiang Road sales.it@rondo-online.com Guangzou P.R.C. 510623 China RONDO GmbH & Co. KG Tel. +86 20 838 822 11 D-57299 Burbach Fax +86 20 838 886 01 Hoorwaldstrasse 44 info.cn@rondo-online.com Tel.
  • Page 7 Index Safety information 1.1 Explanation of symbols 1.2 Explanation of warning signs 1.3 Safety elements 1.3.1 Safety guards 1.4 Safety instructions and information which must be followed Transporting, setting up, connecting, dismounting, storing 2.1 Machine delivery 2.2 Transportation 2.3 Unpacking the machine 2.4 Setting up the machine 2.4.1 Installing the machine tables 2.4.2 Mount cutomat table (only by machine with cutting station cutomat)
  • Page 8 Index 3.5.3 Roller gap limit stop 3.5.4 Start push-button 3.5.5 Stop push-button 3.5.6 Turning knob Putting the machine into operation 4.1 Preparing for operational readiness 4.2 Starting/Stopping the machine 4.3 Set the machine speed Operation 5.1 Operating instructions 5.1.1 Sheeting 5.2 Sources of errors in the sheeting process 5.3 Machine type Cutomat with cutting station 5.3.1 General information...

  • Page 9: Safety Information

    Safety information Safety information Explanation of symbols All the sections in this operating manual containing safety instructions which absolutely must be observed are marked with this symbol and with a number. All the sections in this operating manual containing information which absolutely must be observed are marked with this symbol.
  • Page 10 Safety instructions and information which must be followed Read the operating manual before operating the machine. The dough sheeters of RONDO are built for the food industry exclu- sively for the sheeting, booking, final sheeting and cutting (using the Cutomat) of dough pieces.
  • Page 11 Operation of the machine when any of the safety devices is out of order is prohibited. Defective safety devices must be replaced immediately with new origi- nal parts from RONDO. Machine parts located in the area in which the dough is being pro- cessed, and whose surface coating becomes worn (e.g. chrome plate worn off) must be replaced.
  • Page 12 The operators are fully responsi- ble for ensuring that such practices are followed. This machine is not designed to be used in explosive ambient. RONDO accepts no liability in the event of non-compliance with any of the above safety instructions. Edition BC520501 Ecomat 05.2005...

  • Page 13: Machine Delivery

    Transporting, setting up, connecting, dismounting, storing Transporting, setting up, connecting, dismounting, storing Machine delivery The machine is delivered in its original packaging. • Report any claims for damage caused as a result of transportation directly to the freight handlers (see the packaging: The delivery documentation is found on the outside of the packaging) Transportation When being transported, the machine must be fastened onto a pallet.

  • Page 14: Setting Up The Machine

    Transporting, setting up, connecting, dismounting, storing Setting up the machine Two people are required to set up the machine! 2.4.1 Installing the machine tables • Unscrew the screws (1) using a hexagon socket screw key • Dismount the front and rear lateral bracket (2) on the machine table •...
  • Page 15 Transporting, setting up, connecting, dismounting, storing • Lift table (3) up until it is inserted into the safety guard (8) The machine table is now secured. 2.4.2 Mount cutomat table (only by machine with cutting station Cutomat) State at time of delivery (after dismounting the packaging) •...
  • Page 16 Transporting, setting up, connecting, dismounting, storing • Lift the machine table • Position the stopping lever (10) by means of the countersunk screw (11) • Guide the hub (11) and the disk (13) from the outside over the countersunk screw •...
  • Page 17 Transporting, setting up, connecting, dismounting, storing 2.4.3 Mounting the forked supports (SSO) • Push forked support (16) into the support guide (17) • Insert catch plug (18) of the forked support, with fitted washer (18a), into one side of the table •...
  • Page 18 Transporting, setting up, connecting, dismounting, storing Position of the forked supports (16) when the machine table is hinged down. What to watch out for when mounting the forked supports on ma- chines equipped with the “Cutomat” cutting device: The foot (19) of the forked support must be set in such a manner that the table stands level.
  • Page 19 Transporting, setting up, connecting, dismounting, storing 2.4.4 Tensioning the conveyor belts Tense the conveyor belts only enough so that the heaviest pieces of dough (max. 10 kg) can still be moved along the belt without the con- "X" veyor belt dragging. Proceed as follows: •...
  • Page 20 Transporting, setting up, connecting, dismounting, storing Requirements for putting the machine into operation Power supply and frequency at the mains circuit to which the machine is connected must be in accordance with specifications contained on the sign “Electrical connected loads” (This sign is found on the cable lead-through on the machine base).
  • Page 21 Transporting, setting up, connecting, dismounting, storing Moving direction test Monitor to ensure that the belts are properly tensioned. • Press the Start push-button (24) (only impulse) The conveyor belts must move from left to right. If the belts are moving in the wrong direction: •...

  • Page 22: General Information

    General data about the machine General data about the machine General information 3.1.1 The machine’s applications The machine is suitable for sheeting, booking and final sheeting of dough pieces for the food industry. This product is a technical working tool which is designated to be used exclusively for work.
  • Page 23 General data about the machine 3.1.4 Ambient humidity The ambient humidity permissible for the machine lies in the area of 30 % - 95 %, relative humidity, uncondensed (for the dusting flour in the flour container, the relative humidity should not exceed 60 %). 3.1.5 Machine weight Total weight = approx.

  • Page 24: Machine Models

    General data about the machine Machine models 3.2.1 STM 615 Table model (see 9.1 Technical data Ecomat) 3.2.2 SSO 614 / SSO 615 / SSO 617 Socle model (see 9.1 Technical data Ecomat) 3.2.3 STM 615C / SSO 615C / SSO 617C Ecomat Cutomat models are equipped with a cutting station Cutomat to cut the sheeted dough.
  • Page 25 General data about the machine Complete view of the machine 1 Rear housing 2 Motor 3 Flour container 4 Front housing 5 Roller gap adjusting mechanism 6 Roller gap limit stop 7 Safety guard 8 Conveyor belt 9 Forked support 10 Idle roller 11 Cover 12 Start push-button...

  • Page 26: Operating Elements

    General data about the machine Operating elements 3.5.1 Safety guards The safety guards (7) protect the operator against inadvertent contact with the rollers. By raising the safety guards (7) the machine can also be stopped 3.5.2 Roller gap adjusting mechanism The desired roller gap is set using the roller gap adjusting mechanism (5).
  • Page 27 General data about the machine 3.5.4 Start push-button Both start push-buttons (12) (two push-buttons on the side of front housing) serve to start the machine. (see also 4.2 Starting/Stopping the machine) 3.5.5 Stop push-button The stop push-button (13) (push-button at the top of front housing) serve to stop the machine.

  • Page 28: Putting The Machine Into Operation

    Putting the machine into operation Putting the machine into operation Preparing for operational readiness • Close both safety guards (1) (see 3.5.1 Safety guards) On the SSO model: • Pull out the dough catch pan (2) on both sides Starting/Stopping the machine In order to start up the machine: •...

  • Page 29: Operation

    Operation Operation Operating instructions Reaching under the safety guard when it is closed is prohibited! Never leave loose objects such as knives, tools, articles of cloth- ing, etc. lying in the area where the dough is located. 5.1.1 Sheeting The machine is designed to accommodate dough pieces with a maximum weight of 10 kg! •...
  • Page 30 Operation Once the dough piece has fully cleared the rollers: • Press Stop push-button (5) The machine stops • Manually set the next roller gap (depending on type of dough being processed) (see 5.1.1 Sheeting) • Release lever (1) Lever (1) must lock back into place •...
  • Page 31 Operation Machine type Cutomat with cutting station 5.3.1 General information 6 Cutting rollers 7 Safety guard 8 Tension lever 9 Locking lever Safety guard A safety guard (7) is covering the cutting device. A defective pneumatic spring (10) on the safety guard (7) must always be replaced immediately! Reason: In order to avoid danger of injury should the safety guard fall down!
  • Page 32 Operation Types of cutting rollers Docking roller Length cutter Cross cutter Zig-zag cutter Form cutting roller Tandem cutter Standard dimensions for zig-zag cutters in stainless steel version for triangles. Number of rows *180 * Also available in plastic Edition BC520501 Ecomat 05.2005 Operating manual...
  • Page 33 Operation Lifting the table with cutting station A defective stopping lever (11 must always be replaced immedi- ately! Reason: In order to avoid danger of injury should the table fall down! • Lift the table by hand up till the stopping lever (11) blocks up Table in set-up-position.
  • Page 34 Operation 5.3.2 Inserting the cutting rollers Danger of injury on the sharp cutting edges of the cutting rollers! The cutting rollers must be inserted in the following sequence: a) For squares / rectangles First Length cutter, than Cross cutter In order to ensure uninterrupted operation of the cross cutter, the cutter must be positioned in the cutting direction in such a way that the dough sheet is first cut by the cutting knife (12) and then afterwards ejected by the ejector (13).
  • Page 35 Operation 5.3.3 Letting down the cutting rollers • Close the safety guard (7) • Lift up the tension lever (8) lightly and turn the locking lever (9) anti-clockwise up to the limit stop • Let down the tension lever (8) at stages up till the Cutting Roller (6) is on the conveyor belt The deeper the tension lever (8) is let down, the more the cutting pres- sure is applied.
  • Page 36 Operation 5.3.5 Cutting The width of the dough sheet must correspond to the length of the cut- ting roller to be used plus approx. 1 - 2 cm on either side. The cutting takes place by reduced speed (Position 15 - 30 of the turn- ing knob).
  • Page 37 Cleaning Cleaning Cleaning The machine must never be cleaned using spray water, high-pres- sure cleaners, steam cleaning machine or any similar cleaning methods. 6.1.1 General information Dismounting the scraper • Open rollers fully • Lock the safety guard into the upper position •...
  • Page 38 Cleaning Exchange of scraper blades Required tool: Allen key No. 4 Exchange of scraper blades: • disassemble the spring clamp (3) on the left or right hand side • slide the scraper blade off Attention For protection of the fingers, please use a cloth. The edges of the blades are sharp and there is danger of cutting oneself.
  • Page 39 Cleaning Dismounting machine tables / conveyor belts In order to dismount the machine tables and conveyor belts, proceed as follows: • Pull out the mains plug • Lift up the safety guards • Loosen the tension nuts (4) parallel, in order to retighten the "X"...
  • Page 40 Cleaning • Remove the drive rollers (7) towards the front out of the machine head • Remove the conveyor belt Dismount the cutomat table / conveyor belt • Remove the machine table • Remount machine tables and conveyor belts by proceeding in reverse order of the instructions for dismounting them (see 2.4.1 Installing the machine tables) Edition BC520501...
  • Page 41 Cleaning • Loosen the screws (9) • Remove the bracket (10) • Remove the cutting station (8) • Dismount the drive rollers (7) (Scraper bow is pressed fully down) • Push the table support (11) completely to the top and remove Drive roller with cutting station Lateral bracket with lock nut must absolutely be at the rear! (see 2.4.1 Installing the machine tables)
  • Page 42 Cleaning 6.1.2 Care daily see weekly see Part legend legend Machine head and socle 3.4 Complete view of the machine Scraper 6.1.1 General information Cotton belt 6.1.1 General information Synthetic belt 6.1.1 General information Dough catch pan 2.4.5 Mounting the dough catch pan (SSO) Flour catch pan 2.4.5 Mounting the dough catch pan (SSO) Driving roller...

  • Page 43: Maintenance List

    Maintenance Maintenance General information on maintenance of the machine Any defects on the machine must be repaired by an authorized customer service representative! Maintenance list daily working daily working daily working What/Part Activity time less than 4 h time 4 - 8 h time more than 8 h Conveyor belts check...

  • Page 44: Replacement Parts List

    Maintenance Replacement parts list The use of conveyor belts not supplied by RONDO can lead to premature wear or destruction on machine parts (coupling, drive rollers). Item-no. Description Dimensions Application 122773T01 Scraper complete STM615, STM615C, SSO614, SSO615, SSO615C, SSO617, SSO617C...

  • Page 45: Troubleshooting

    Trouble shooting Trouble shooting Fault finding Cause / Defect Remedy / To remove 1. Machine stands still after Main switch not/not correctly Plug in the main switch. assembly. plugged in. Safety guard not closed. Close safety guard. Right or left Start push-button not Press the desired Start push-button.
  • Page 46 When the red LED-indication stops illuminating, close safety guard and start the machine. If the red LED-indication illuminates again, contact the nearest “RONDO” after sales service. 12. All other errors/failures. Inform nearest “RONDO” after-sales service giving as much information as possible.

  • Page 47: Technical Data

    Technical data Technical data Technical data Ecomat STM 615 STM 615C SSO 614 Technical Data Ecomat Ecomat Cutomat Ecomat Machine base No (table model) No (table model) Socle Belt width 605 mm 605 mm 605 mm Table width 620 mm 620 mm 620 mm Total table length...
  • Page 48 Technical data SSO 615 SSO 615C Technical Data Ecomat Ecomat Cutomat Machine base Socle Socle Belt width 605 mm 605 mm Table width 620 mm 620 mm Total table length 2420 mm 3020 mm Req. floor-space: in working position 1072 x 2900 mm (dough catch pans 1072 x 3500 mm (dough catch pans extended) extended)
  • Page 49 Technical data SSO 617 SSO 617C Technical Data Ecomat Ecomat Cutomat Machine base Socle Socle Belt width 605 mm 605 mm Table width 620 mm 620 mm Total table length 3320 mm 3470 mm Req. floor-space: in working position 1072 x 3800 mm (dough catch pans 1072 x 3950 mm (dough catch pans extended) extended)

  • Page 50: Additional Information

    Technical data Additional information All sheeters from RONDO have the following quality features: • The conveyor belts made of plastic material: All plastic coated conveyor belts used on our machines are approved for coming into contact with food stuff and correspond with the requirements of the directives EU 10/2011 as well as the FDA (Food and Drug Administration, USA).

This manual is also suitable for:

Ecomat sso614Ecomat sso615Ecomat sso617Ecomat stm615cEcomat sso615cEcomat sso617c

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