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Related Manuals for Paccar DAF EVSE Series
Summary of Contents for Paccar DAF EVSE Series
- Page 1 CHARGEMAX 90-120-180 Installation manual A PACCAR COMPANY DRIVEN BY QUALITY...
- Page 2 PACCAR. PACCAR assumes no responsibility for any errors that may appear in this document. In no event shall PACCAR be liable for direct, indirect, special, incidental or consequential damages of any nature or kind arising from the use of this document, nor shall...
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Page 3: Table Of Contents
Contents About this document Function of this document. Target group. Revision history. Language. Illustrations. Units of measurement. Typographical conventions. How to use this document. General symbols and signal words. 1.10 Special symbols for warnings and dangers. 1.11 Related documents. 1.12 Manufacturer and contact data. - Page 4 Transport Transport the EVSE to the site. Transport the EVSE on the site. 4.2.1 Hoist the cabinet. 4.2.2 Move the cabinet with a forklift truck. Installation General installation procedure. Site preparation. 5.2.1 Prepare the site. 5.2.2 Control the space and airflow around the cabinet. Prepare the foundation.
- Page 5 Technical data EVSE type. Parts included in the delivery. General specifications. Required tools for installation. Torque specifications. Ambient conditions. Mass and center of gravity. Noise level. Transport specifications. 8.10 Dimensions. 8.10.1 General dimensions. 8.10.2 Cable slack. 8.10.3 Floor space requirements. 8.10.4 Prefab foundation.
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Page 6: About This Document
1. About this document 1.1 Function of this document The document is only applicable for this EVSE (ChargeMax series), including the variants and options listed in section 8.1. The document gives the information that is necessary to install the EVSE. 1.2 Target group The document is intended for qualified installation engineers. -
Page 7: General Symbols And Signal Words
1.9 General symbols and signal words Signal word Description Symbol Refer to Danger If you do not obey the instruction, this can cause injury or death. section 1.10. Refer to Warning If you do not obey the instruction, this can cause injury. section 1.10. -
Page 8: Special Symbols For Warnings And Dangers
1.10 Special symbols for warnings and dangers Symbol Risk type General risk Hazardous voltage that gives risk of electrocution Risk of pinching or crushing of body parts Rotating parts that can cause a risk of entrapment Note: It is possible that not all symbols are present in this document. 1.11 Related documents Document name Target group... -
Page 9: Abbreviations
1.13 Abbreviations Abbreviation Definition Alternating current Controller area network Central processing unit Direct current Electromagnetic compatibility Electric vehicle EVSE Electric vehicle supply equipment Measuring Instruments Directive Near field communication NoBo Notified body OCPP Open charge point protocol Protective earth Personal protective equipment RFID Radio-frequency identification Note: It is possible that not all abbreviations are present in this document. -
Page 10: Orientation Agreements
1.15 Orientation agreements Front side: face forward to the EVSE during normal use X-direction (positive is to the right) Left side Y-direction (positive is rearward) C Right side Z-direction (positive is upward) D Rear side... -
Page 11: Description
2. Description 2.1 Type plate XXXX-XXX-XXXX-XXX SN: XXXX-XXX-XXXX-XXX Part number XXXXXXXXXX Prod. date XX XXXX XXXXXXXXXXXX XXXXXXXXXX XX XXXXX XX Weight XXX Kg FOR USE WITH ELECTRICAL VEHICLES Max x.xkW/xxHz Input xxxV x+PE- DC Input xxx-xxxV Max xxxA DC AUX xxV xA DC Output 1 CCS2 xxx-xxxV Max xxxA DC Output 2 CHAdeMO xxx-xxxV Max xxxA... -
Page 12: Working Principles
2.3 Working principles 2.3.1 ChargeMax 90, 120 and 180 CC and CJ AC input cable N Insulation management interface Manual switch O Charge protocol interface C EMC filter Surge-protection device D AC contactor Q Residual-current device Residual-current device and breaker Heater Power module matrix Auxiliary power supply... -
Page 13: Chargemax 90, 120 And 180
2.3.2 ChargeMax 90, 120 and 180 C AC input cable N Charge protocol interface Manual switch O Surge-protection device C EMC filter Residual-current device D AC contactor Q Heater Residual-current device and breaker Auxiliary power supply Power module matrix Cabinet controller board G Power module Power bridge H DC filter... -
Page 14: Overview
2.4 Overview 2.4.1 Overview of the system EVSE D Parking space AC input cable C Power distribution board EV charge cable Part Function The EV of which the batteries need to be charged EVSE Refer to section 2.4.2. Parking space Location for the EV during the charge session AC input cable To supply the electrical energy to the EVSE... -
Page 15: Overview Of The Evse, Outside
2.4.2 Overview of the EVSE, outside Left door H Emergency stop button Type plate Touchscreen C Air inlet Front door D Cover on the air outlet Enclosure Border cover Antenna EV charge cable outlet and holder (1x or 2x) M Right door G Plate over the RFID reader and the integrated N Air outlet payment terminal... -
Page 16: Overview Of The Evse, Inside
2.4.3 Overview of the EVSE, inside Main breaker 2 Ethernet connection Main breaker 1 Cable guide plate C PE busbar G Manual switch D Surge protection device switch H Auxiliary power supply breaker Part Function Main breaker 2 To connect or disconnect the power modules group 2 Main breaker 1 To connect or disconnect the power modules group 1 PE busbar... -
Page 17: Options
2.5 Options 2.5.1 EV charge cable, Combo 2 EV charge cable 2.5.2 Integrated payment terminal - CCV... -
Page 18: External Residual-Current Device
2.6 External residual-current device The manufacturer does not supply an external residual-current device. If an external residual-current device is required because of local rules, this section helps you to select the correct device. Situation: the local rules require an immunity for short current peaks over PE during the EV charging process. -
Page 19: Safety
3. Safety 3.1 Liability The manufacturer is not liable to the purchaser of the EVSE or to third parties for damages, losses, costs or expenses incurred by the purchaser or third parties if any target group mentioned in the related documents does not obey the rules below: •... -
Page 20: Personal Protective Equipment
3.4 Personal protective equipment Symbol Description Protective clothing Safety gloves Safety shoes Safety glasses 3.5 Safety instructions during installation Preliminary requirements • • Do not use adaptors or conversion adapters. • Do not use cord extension sets. • Make sure that there is no voltage on the AC input cables during the complete installation procedure. •... -
Page 21: Safety Instructions During Transport
3.6 Safety instructions during transport Preliminary requirements • • Make sure that the hoisting equipment or forklift truck can lift the EVSE safely. Take into account the mass and the center of gravity of the EVSE. • Obey the safety instructions that apply to the hoisting equipment or the forklift truck. •... -
Page 22: Signs On The Evse
3.8 Signs on the EVSE Symbol Risk type General risk Hazardous voltage that gives risk of electrocution Risk of pinching or crushing of body parts Rotating parts cat can cause a risk of entrapment Sign that means that you must read the manual before you install the EVSE Waste from electrical and electronic equipment Note: It is possible that not all symbols are present on the EVSE. -
Page 23: Transport
4. Transport 4.1 Transport the EVSE to the site A transport company delivers the EVSE close to the site. The movement of the EVSE to its final location is your responsibility. • If you need to store the EVSE before installation, obey the ambient conditions for storage. Refer to section 8.6. -
Page 24: Move The Cabinet With A Forklift Truck
4.2.2 Move the cabinet with a forklift truck Preliminary requirements 1. The cabinet is unpacked. • Forklift truck. Refer to section Refer to section 5.4.1. 8.4. Note: Risk of pinching or crushing, the cabinet is heavy • Make sure that the forklift truck can lift the cabinet safely. Obey the safety instructions that apply to the forklift truck. -
Page 25: Installation
5. Installation 5.1 General installation procedure Preliminary requirements 1. All required permits to agree • There is no voltage on the AC with the local rules, are input cable during the granted. complete installation 2. The AC input cable is procedure. -
Page 26: Control The Space And Airflow Around The Cabinet
5. If you use an Ethernet cable, make sure that the internet connection is available for an approved service engineer and the network operating center of the manufacturer. 6. Make sure that the cable slack is sufficient to guide the cables in the cabinet. Refer to section 8.10.2. 7. -
Page 27: Prepare A Custom Foundation
5.3.3 Prepare a custom foundation Preliminary requirements 1. Prefab foundation. Refer to section 8.10.5. Procedure 1. Make the custom foundation. 2. Route the cables through the opening in the foundation. Apply the full cable slack. 5.4 Unpacking 5.4.1 Unpacking procedure 1. -
Page 28: Remove The Cabinet From The Pallet
5.4.3 Remove the cabinet from the pallet Preliminary requirements • Open spanner Procedure 1. Remove the fasteners (A). 2. Discard the fasteners and the pallet. Refer to section 3.9. 5.5 Mechanical installation 5.5.1 Mechanical installation procedure Preliminary requirements 1. The cabinet is above the foundation. Procedure 1. -
Page 29: Guide The Cables Through The Opening In The Cable Guide Plate
Procedure 1. Open the front and right doors. Refer to section 6.1. 2. Loosen the fasteners (A). 3. Move the sliding plate (B) to open the cable inlet. 4. If it is necessary, remove the cable gland (C) for the Ethernet cable. Caution: If the cable gland for the Ethernet cable is not used, make sure that the... -
Page 30: Electrical Installation
Procedure 1. Carefully lower the cabinet on the foundation. Refer to section 4.2. Make sure that the holes in the cabinet (A) and the foundation (B) are aligned. Caution: Make sure that there is no kink in the cables. 2. Install the fasteners (C). 3. -
Page 31: Connect The Pe Wire
Procedure 1. Prepare the wires: a. Cut the wires (A) to (D) so they can reach the connectors on the manual switch (E). b. Strip the insulation from the end or the wires. Make sure that the strip length agrees with the wire end rings. -
Page 32: Connect The Enclosure To The Earth
5.6.4 Connect the enclosure to the earth Preliminary requirements • • Earthing electrode • Earthing conductor • Make sure that the earthing connection agrees with the standard IEC 60364-5-54. Procedure 1. Connect the earthing conductor (B) to the pin (A) of the enclosure. -
Page 33: Prepare For Commissioning
5.7 Prepare for commissioning Danger: Hazardous voltage • Do not commission the EVSE. Only a service engineer of the manufacturer is qualified to commission the EVSE. 1. Tell the owner that the EVSE is ready for commissioning. 2. Make sure that the site agrees with these requirements: •... -
Page 34: Access To Parts
6. Access to parts 6.1 Open the doors Preliminary requirements • Door key Note: There is one unique door key for each cabinet. Procedure 1. Unlock the lock (A) of the front door (B). Use the door key. 2. Open the front door. 3. -
Page 35: Remove The Border Covers
Procedure 1. If the left or right doors (A) are open, close the doors through the opening of the front door. 2. Close the front door (B). 3. Lock the lock (C) of the front door. Use the door key. 6.3 Remove the border covers Preliminary requirements •... -
Page 36: Install The Border Covers
6.4 Install the border covers Preliminary requirements • Set of hex keys Procedure 1. Install these parts: 1. Border covers (A) 2. Fasteners (B) -
Page 37: Troubleshooting
7. Troubleshooting 7.1 Troubleshooting procedure 1. Try to find a solution for the problem with the aid of the information in this document. 2. If you cannot find a solution for the problem, contact your local representative of the manufacturer. Refer to section 1.12. -
Page 38: Technical Data
8. Technical data 8.1 EVSE type The EVSE type is a code. The code is made out of 4 parts: T UV W Code part Description Value Meaning of the value Brand Terra Power rating 90 kW 120 kW 180 kW Design generation Fourth generation EV charge cable connection... -
Page 39: General Specifications
8.3 General specifications Parameter Specification Compliance and safety CHAdeMO 1.2 IP rating The type plate shows the specification. Refer to section 2.1. IK rating according to IEC 62262: enclosure IK10 IK rating according to IEC 62262: touchscreen IK08 EMC rating Class B 8.4 Required tools for installation Parameter... -
Page 40: Torque Specifications
8.5 Torque specifications Parameter Specification [Nm] Fasteners for the PE wire Between 33 and 44 Fasteners for the L1, L2, L3 and neutral wire Between 33 and 44 8.6 Ambient conditions Parameter Specification Environment, general Indoor and outdoor Storage temperature -40°C to +70°C Temperature during use -35°C to +50°C... -
Page 41: Dimensions
8.10 Dimensions 8.10.1 General dimensions Parameter Specification [mm] Width of the cabinet (X-dimension) Depth of the cabinet (Y-dimension Height of the cabinet (Z-dimension) 1900 Length of the charge cable 6000 8000 (optional) Maximum opening size of the cable inlet 206 x 30 8.10.2 Cable slack Parameter Specification [mm]... -
Page 42: Prefab Foundation
Parameter Specification [mm] 1550 1460 8.10.4 Prefab foundation Foundation X2 Width of the hole Hole for the foundation Y2 Depth of the hole X1 Width of the foundation Z2 Height of the hole Y1 Depth of the foundation Z3 Distance of the foundation above the ground level Z1 Height of the foundation Parameter Specification [mm]... -
Page 43: Custom Foundation
8.10.5 Custom foundation Holes to install the fasteners of the EVSE Hole for the cables Parameter Specification [mm] M10, depth 60 100 x 250 8.11 Logic interface specifications General specifications Parameter Specification RFID standard ISO 14443 A+ B to part 4 and ISO/IEC 15693 RFID-supported applications Mifare, NFC, Calypso, Ultralight, Pay-Pass, HID and other... -
Page 44: Ac Input Specifications
Ethernet cable Parameter Specification Ethernet type RJ45 Cable type 8P + PE, shielded Example of a cable for distance of 75 m or less HELUKAT 600E Bandwidth, upload Minimum 128 kbit/s Bandwidth, download Minimum 4 Mbit/s Availability 99.9% 8.12 AC input specifications 8.12.1 General AC input specifications Parameter Specification... -
Page 45: Chargemax
8.12.3 ChargeMax 90 Parameter Specification [A] Maximum rated input current Note: There are power limiting options available. Ask the manufacturer. 8.12.4 ChargeMax 120 Parameter Specification [A] Maximum rated input current Note: There are power limiting options available. Ask the manufacturer. 8.12.5 ChargeMax 180 Parameter Specification [A]... - Page 46 Output current in function of output voltage 1000 Output current [A] Output voltage [V] Output power in function of output voltage 1000 Output power [kW] Output voltage [V]...
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Page 47: Chargemax
8.13.3 ChargeMax 120 Parameter Specification DC output power, mode 1, continuously on one Maximum 120 kW EV charge cable DC output power, mode 2, continuously on two Maximum 60 kW EV charge cables Simultaneous DC on two outlets Yes. Two DC outputs operate in parallel. Maximum DC output current Cooled cable (option) 300 A Note:... -
Page 48: Chargemax 180
Output power in function of output voltage 1000 Output current [kW] Output voltage [V] 8.13.4 ChargeMax 180 Parameter Specification DC output power, mode 1, continuously on one Maximum 180 kW EV charge cable DC output power, mode 2, continuously on two Maximum 90 kW EV charge cables Simultaneous DC on 2 outlets... - Page 49 Output current in function of output voltage 1000 Output current [A] Output voltage [V] Output power in function of output voltage 1000 Output current [kW] Output voltage [V]...
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Page 50: Power Consumption
8.14 Power consumption 8.14.1 General specifications Parameter Specification Standby power 80 W, excluding the heater Note: The heater will operate daily when the outside air reaches the dew point, to avoid condensation inside the cabinet. When the heater operaters, the heater will use most of the required standby power. - Page 51 Tel: +31 (0) 40 21 49 111 daf.com ISO14001 IATF16949 Environmental Quality Management System Management System All rights to copyrights, registered trademarks, and trademarks reside with their respective owners. Copyright © 2018 PACCAR/ABB. All rights reserved. A PACCAR COMPANY DRIVEN BY QUALITY...
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