Paccar DAF CHARGEMAX 90 User Manual
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Paccar DAF CHARGEMAX 90 User Manual

Paccar DAF CHARGEMAX 90 User Manual

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CHARGEMAX 90-120-180
User manual
A PACCAR COMPANY DRIVEN BY QUALITY

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Summary of Contents for Paccar DAF CHARGEMAX 90

  • Page 1 CHARGEMAX 90-120-180 User manual A PACCAR COMPANY DRIVEN BY QUALITY...
  • Page 2 PACCAR. PACCAR assumes no responsibility for any errors that may appear in this document. In no event shall PACCAR be liable for direct, indirect, special, incidental or consequential damages of any nature or kind arising from the use of this document, nor shall...

  • Page 3: Table Of Contents

    Contents About this document Function of this document Target group Revision history Language Illustrations Units of measurement Typographical conventions How to use this document General symbols and signal words 1.10 Special symbols for warnings and dangers 1.11 Related documents 1.12 Manufacturer and contact data 1.13 Abbreviations...
  • Page 4 Safety Liability General safety instructions Responsibilities for the owner Personal protective equipment Safety instructions for use Safety instructions during cleaning or maintenance Safety instructions for earthing Signs on the EVSE Discard parts or the EVSE Operation Prepare before use Stop the EVSE if there is an emergency Reset the EVSE after an emergency Charge session 4.4.1 Charge an EV...
  • Page 5 Technical data EVSE type General specifications Maintenance schedule for the service engineer Spare parts Cleaning specifications Floor space requirements Ambient conditions Noise level Logic interface specifications 7.10 DC output specifications 7.10.1 General specifications 7.10.2 ChargeMax 90 7.10.3 ChargeMax 120 7.10.4 ChargeMax 180 7.11 Power consumption 7.11.1 General specifications...

  • Page 6: About This Document

    Date Description April 2020 Initial version February 2022 PACCAR Version Update 1.4 Language The original instructions of this document are in English (EN-US). All other language versions are translations of the original instructions. 1.5 Illustrations It is not always possible to show the configuration of your EVSE. The illustrations in this document show a typical setup.

  • Page 7: General Symbols And Signal Words

    1.9 General symbols and signal words Signal word Description Symbol Refer to Danger If you do not obey the instruction, this can cause injury or death. section 1.10. Refer to Warning If you do not obey the instruction, this can cause injury. section 1.10.

  • Page 8: Special Symbols For Warnings And Dangers

    1.10 Special symbols for warnings and dangers Symbol Risk type General risk Hazardous voltage that gives risk of electrocution Risk of pinching or crushing of body parts Rotating parts that can cause a risk of entrapment Note: It is possible that not all symbols are present in this document. 1.11 Related documents Document name Target group...

  • Page 9: Abbreviations

    1.13 Abbreviations Abbreviation Definition Alternating current Controller area network Central processing unit Direct current Electromagnetic compatibility Electric vehicle EVSE Electric vehicle supply equipment Measuring Instruments Directive Near field communication NoBo Notified body OCPP Open charge point protocol Protective earth Personal protective equipment RFID Radio-frequency identification Note: It is possible that not all abbreviations are present in this document.

  • Page 10: Orientation Agreements

    1.15 Orientation agreements Front side: face forward to the EVSE during normal use X-direction (positive is to the right) Left side Y-direction (positive is rearward) C Right side Z-direction (positive is upward) D Rear side...

  • Page 11: Description

    2. Description 2.1 Type plate XXXX-XXX-XXXX-XXX SN: XXXX-XXX-XXXX-XXX Part number XXXXXXXXXX Prod. date XX XXXX XXXXXXXXXXXX XXXXXXXXXX XX XXXXX XX Weight XXX Kg FOR USE WITH ELECTRICAL VEHICLES Max x.xkW/xxHz Input xxxV x+PE- DC Input xxx-xxxV Max xxxA DC AUX xxV xA DC Output 1 CCS2 xxx-xxxV Max xxxA DC Output 2 CHAdeMO xxx-xxxV Max xxxA...

  • Page 12: Overview

    2.3 Overview 2.3.1 Overview of the system EVSE D Parking space AC input cable C Power distribution board EV charge cable Part Function The EV of which the batteries need to be charged EVSE Refer to section 2.3.2. Parking space Location for the EV during the charge session AC input cable To supply the electrical energy to the EVSE...

  • Page 13: Overview Of The Evse, Outside

    2.3.2 Overview of the EVSE, outside Left door H Emergency stop button Type plate Touchscreen C Air inlet Front door D Cover on the air outlet Enclosure Border cover Antenna EV charge cable outlet and holder (1x or 2x) M Right door G Plate over the RFID reader and the integrated payment terminal N Air outlet Part...

  • Page 14: Overview Of The Evse, Inside

    2.3.3 Overview of the EVSE, inside EVSE D Parking space AC input cable C Power distribution board EV charge cable Part Function The EV of which the batteries need to be charged EVSE Refer to section 2.4.2. Parking space Location for the EV during the charge session AC input cable To supply the electrical energy to the EVSE Power distribution board...

  • Page 15: Description Of The Touchscreen

    2.5 Description of the touchscreen 2.5.1 General description of the layout Company logo C Touchscreen control bar Main display area D Available connectors on the EVSE...

  • Page 16: General Description Of The Buttons

    2.5.2 General description of the buttons Button Name Description Connector To select the connector. • X = Charge power • Y = Connector location • Z = Type of connector Information To show more information about the EVSE Help To show help information on the qurrent status of the EVSE Language To change the language on the touchscreen...

  • Page 17: Safety

    3. Safety 3.1 Liability The manufacturer is not liable to the purchaser of the EVSE or to third parties for damages, losses, costs or expenses incurred by the purchaser or third parties if any target group mentioned in the related documents does not obey the rules below: •...

  • Page 18: Personal Protective Equipment

    • Make sure that there is sufficient space around the EVSE to safely do maintenance and installation work. • Identify a site operator who is responsible for the safe operation of the EVSE and for the coordination of all work, if the owner does not do these tasks. 3.4 Personal protective equipment Symbol Description...

  • Page 19: Signs On The Evse

    3.8 Signs on the EVSE Symbol Risk type General risk Hazardous voltage that gives risk of electrocution Risk of pinching or crushing of body parts Rotating parts cat can cause a risk of entrapment Sign that means that you must read the manual before you install the EVSE Waste from electrical and electronic equipment Note: It is possible that not all symbols are present on the EVSE.

  • Page 20: Operation

    4. Operation 4.1 Prepare before use 1. Appoint a site operator and an installation engineer, if these are other persons than you. 2. Make sure that the EVSE is installed according to the instructions in the installation manual. 3. Make an emergency plan that instructs people what to do in case of an emergency. 4.

  • Page 21: Charge Session

    4.4 Charge session 4.4.1 Charge an EV 1. Park an EV in the parking space. Make sure that the connector of the EV charge cable can reach the connector on the EV. 2. De-energize the EV. 3. Start the charge session. Refer to section 4.4.2. 4.

  • Page 22: Energize The Evse

    4.5 Energize the EVSE 1. Open the front door. Refer to section 6.1. 2. Set the manual switch to the 1 position (vertical). Warning: General risk • Be careful and use both your hands to turn the manual switch. You need some force to turn the switch.

  • Page 23: Measure The Ac Voltage

    4.6.2 Measure the AC voltage Preliminary requirements • Only do this procedure if a different procedure refers to this procedure. • Voltage tester Procedure 1. Measure the AC voltage between the terminals on the surge protection device switch: • R, S and T to N •...

  • Page 24: Remove Condensation From The Cabinet

    4.7 Remove condensation from the cabinet If the EVSE is off for more than two hours, condensation can occur. Note: 1. Open the front and right doors. Refer to section 6.1. 2. Set the main breakers 1 and 2 to the off position: a.

  • Page 25: Clean The Cabinet

    4.8.2 Clean the cabinet Preliminary requirements • Voltage tester Danger: Hazardous voltage • Do not apply high-pressure water jets. Water can leak into the cabinet. Note: When the EVSE is put in a corrosion sensitive environment, superficial rust is possible on welding points.

  • Page 26: Replace The Air Inlet Filter

    4.8.4 Replace the air inlet filter Preliminary requirements • Spanner • Air inlet filters. Refer to section 7.4. Procedure 1. De-energize the EVSE. Refer to section 4.6. 2. Open the left and right doors. Refer to section 6.1. 3. Loosen the nuts (A). Use the spanner. 4.

  • Page 27: Replace The Air Outlet Filter

    4.8.5 Replace the air outlet filter Preliminary requirements • Spanner • Air outlet filters. Refer to section 7.4. Procedure 1. De-energize the EVSE. Refer to section 4.6.1. 2. Open the right door. Refer to section 6.1. 3. Loosen the nuts (A). Use the spanner. 4.

  • Page 28: Troubleshooting

    5. Troubleshooting 5.1 Troubleshooting procedure 1. Try to find a solution for the problem with the aid of the information in this document. 2. If you cannot find a solution for the problem, contact your local representative of the manufacturer. Refer to section 1.12.

  • Page 29: Access To Parts

    6. Access to parts 6.1 Open the doors Preliminary requirements • Door key Note: There is one unique door key for each cabinet. Procedure 1. Unlock the lock (A) of the front door (B). Use the door key. 2. Open the front door. 3.

  • Page 30: Close The Doors

    6.2 Close the doors Preliminary requirements • Door key Danger: Hazardous voltage • Make sure that only qualified persons have access to the door key. Note: There is one unique door key for each cabinet. Procedure 1. If the left or right doors (A) are open, close the doors through the opening of the front door.

  • Page 31: Technical Data

    7. Technical data 7.1 EVSE type The EVSE type is a code. The code is made out of 4 parts: T UV W Code part Description Value Meaning of the value Brand Terra Power rating 90 kW 120 kW 180 kW Design generation Fourth generation EV charge cable connection...

  • Page 32: Maintenance Schedule For The Service Engineer

    7.3 Maintenance schedule for the service engineer Part name Years after startup 10 11 12 13 14 15 Filter inlet kit Filter outlet kit Fan cabinet Power module DC fuse 200 A CPI Combo CCS CPI CHAdeMO Touchscreen/ CPU DC outlet contactor Power supply CCS connector and cable...

  • Page 33: Spare Parts

    7.4 Spare parts Part Name Quantity Air inlet filter Air outlet filter Cooling fan Power module 3 x Terra 94 4 x Terra 124 6 x Terra 184 DC fuse 500A 1 x Terra x4 C 2 x Terra x4 CC/CJ/JJ CPI Combo CCS 1 x Terra x4 C/CJ 2 x Terra x4 CC...

  • Page 34: Floor Space Requirements

    7.6 Floor space requirements Cabinet Y1 Total depth X1 Total width Y2 Space to open the front door X2 Space for air inlet and to open Y3 Space for air outlet the left and right doors Parameter Specification [mm] 1550 1460 7.7 Ambient conditions Parameter...

  • Page 35: Logic Interface Specifications

    7.9 Logic interface specifications General specific§ations Parameter Specification RFID standard ISO 14443 A+ B to part 4 and ISO/IEC 15693 RFID-supported applications Mifare, NFC, Calypso, Ultralight, PayPass, HID and other Network connection 3G/4G modem 10/100 Base-T Ethernet Ethernet cable Parameter Specification Ethernet type RJ45...

  • Page 36: Chargemax 120

    Output current in function of output voltage 1000 Output current [A] Output voltage [V] Output power in function of output voltage 1000 Output power [kW] Output voltage [V] 7.10.3 ChargeMax 120 Parameter Specification DC output power, mode 1, continuously on one Maximum 120 kW EV charge cable DC output power, mode 2, continuously on two...
  • Page 37 Note: • The user can select mode 1 or 2. • You can install a cooled cable on a standard EVSE. Output current in function of output voltage 1000 Output current [A] Output voltage [V] Output power in function of output voltage 1000 Output current [kW] Output voltage [V]...

  • Page 38: Chargemax 180

    7.10.4 ChargeMax 180 Parameter Specification DC output power, mode 1, continuously on one Maximum 180 kW EV charge cable DC output power, mode 2, continuously on two Maximum 90 kW EV charge cables Simultaneous DC on 2 outlets Yes. Two DC outputs operate in parallel. Maximum DC output current Cooled cable 300 A (option)

  • Page 39: Power Consumption

    Output power in function of output voltage 1000 Output current [A] Output voltage [V] 7.11 Power consumption 7.11.1 General specifications Parameter Specification Standby power 80 W, excluding the heater Note: The heater will operate daily when the outside air reaches the dew point, to avoid condensation inside the cabinet.
  • Page 40 5600 PT Eindhoven The Netherlands daf.com ISO14001 IATF16949 Environmental Quality Management System Management System All rights to copyrights, registered trademarks, and trademarks reside with their respective owners. Copyright © 2022 PACCAR/ABB. All rights reserved. A PACCAR COMPANY DRIVEN BY QUALITY...

This manual is also suitable for:

Daf chargemax 120Daf chargemax 180

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