Carrier PG80ESU Installation, Start-Up, Operating And Service And Maintenance Instructions

PG80ESU
80% AFUE, Single Stage, ECM Motor, Ultra Low NOx,
4-Way Multipois, Non-Condensing, Gas Furnace
(Minor Series B & C)
Installation, Start-up, Operating and Service and Maintenance
NOTE: Read the entire instruction manual before starting the
installation.
Approved for installations up to 5,400 feet (1646 meters)

TABLE OF CONTENTS

SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Table 1 - Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
CODES AND STANDARDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCE-
DURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Table 2 - Minimum Free Area Required for Each Combustion Air
Opening or Duct to Outdoors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Table 3 - Minimum Space volumes for 100% combustion, Ventila-
tion, and Dilution from Indoors . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
AIR FOR COMBUSTION AND VENTILATION . . . . . . . . . . . . . . 6
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Table 4 - Opening Dimensions - In. (mm) . . . . . . . . . . . . . . . . . 10
Table 5 - Air Delivery - CFM (with filter) . . . . . . . . . . . . . . . . . 12
GAS PIPING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Table 6 - Maximum Capacity of Pipe
Table 7 - Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Table 8 - Combined Appliance Maximum Input Rating in Thousands
of BTUH per Hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Table 9 - Minimum Allowable Input Rating of Space-Heating Appli-
ance in Thousands of BTUH per Hour . . . . . . . . . . . . . . . . . . . . 18
START-UP, ADJUSTMENT, AND SAFETY CHECK . . . . . . . . . 20
Table 10 - Altitude Derate Multiplier for U.S.A . . . . . . . . . . . . . 21
Table 11 - Gas Rate (Cu Ft./Hr.) . . . . . . . . . . . . . . . . . . . . . . . . . 23
Table 12 - Gas Valve Outlet Pressure for Gas Heat Values at Altitude
- 40,000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Table 13 - Gas Valve Outlet Pressure for Gas Heat Values at Altitude
- 60,000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Table 14 - Gas Valve Outlet Pressure for Gas Heat Values at Altitude
- 80,000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Table 15 - Gas Valve Outlet Pressure for Gas Heat Values at Altitude
- 100,000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
SERVICE AND MAINTENANCE
PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Table 16 - Filter Size Information (In. / mm) . . . . . . . . . . . . . . . 27
Portions of the text and tables are reprinted from current edition of NFPA 54/ANSI Z223.1E, with permission of National Fire Protection Association,
Quincy, MA 02269 and American Gas Association, Washington DC 20001. This reprinted material is not the complete and official position of the
NFPA or ANSI on the referenced subject, which is represented only by the standard in its entirety.
Instructions
*
. . . . . . . . . . . . . . . . . . . . 13
SERVICE GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
PARTS REPLACEMENT INFORMATION GUIDE . . . . . . . . . . . 34
EXAMPLE OF MODEL NUMBER . . . . . . . . . . . . . . . . . . . . . . . . 34
Use of the AHRI Certified TM Mark indicates
a manufacturer's participation in the program.
For verification of certification for individual
products, go to www.ahridirectory.org .
WARNING
!
CARBON MONOXIDE POISONING HAZARD
Failure to follow this warning could result in personal injury and/or
death.
Carbon Monoxide (CO) is a colorless, odorless, and tasteless poisonous
gas that can be fatal when inhaled. Follow all installation, maintenance,
and service instructions. See additional information below regarding
the installation of a CO Alarm.
Most states in the USA and jurisdictions in Canada have laws that
require the use of Carbon Monoxide (CO) alarms with fuel burning
products. Examples of fuel burning products are furnaces, boilers, space
heaters, generators, water heaters, stoves/ranges, clothes dryers,
fireplaces, incinerators, automobiles, and other internal combustion
engines. Even if there are no laws in your jurisdiction requiring a CO
Alarm, it's highly recommended that whenever any fuel burning product
is used in or around the home or business that the dwelling be equipped
with a CO Alarm(s). The Consumer Product Safety Commission
recommends the use of CO Alarm(s). The CO Alarm(s) must be
installed, operated, and maintained according to the CO Alarm
manufacturer's instructions. For more information about Carbon
Monoxide, local laws, or to purchase a CO Alarm online, please visit the
following website. https://www.kidde.com.
A200103