Watts AMES LF960GD-15 Series Installation Manual

Watts AMES LF960GD-15 Series Installation Manual

One-way flow altitude control valve with solenoid (on-off) override feature

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Engineering Specification, Installation, Operation and Maintenance
Series LF960GD-15 / LF660GD-15
One-Way Flow Altitude Control Valve with Solenoid (On-Off) Override Feature
Sizes: 11/4" to 24"
WARNING
!
Read this Manual BEFORE using this equipment.
Failure to read and follow all safety and use information
can result in death, serious personal injury, property
damage, or damage to the equipment.
Keep this Manual for future reference.
WARNING
!
Local building or plumbing codes may require modifica-
tions to the information provided. You are required to
consult the local building and plumbing codes prior
to installation. If the information provided here is not
consistent with local building or plumbing codes, the
local codes should be followed. This product must be
installed by a licensed contractor in accordance with
local codes and ordinances.
WARNING
!
Need for Periodic Inspection/Maintenance: This product
must be tested periodically in compliance with local codes,
but at least once per year or more as service conditions
warrant. All products must be retested once maintenance
has been performed. Corrosive water conditions and/or
unauthorized adjustments or repair could render the product
ineffective for the service intended. Regular checking and
cleaning of the product's internal and external components
helps assure maximum life and proper product function.
NOTICE
For Australia and New Zealand: Pipeline strainers should be
installed between the upstream shutoff valve and the inlet of
the backflow preventer.
It's important that this device be tested periodically in compli-
ance with local codes, but at least once per year or more as
service conditions warrant. If installed on a fire sprinkler system,
all mechanical checks, such as alarm checks and backflow
preventers, should be flow tested and inspected internally in
accordance with NFPA 13 and NFPA 25.
Watts product specifications in U.S. customary units and metric are ap prox i mate and are pro vid ed for ref er ence only. For precise mea sure ments, please contact
Watts Tech ni cal Ser vice. Watts re serves the right to change or modify prod uct de sign, con struc tion, spec i fi ca tions, or ma te ri als with out prior notice and without
in cur ring any ob li ga tion to make such chang es and mod i fi ca tions on Watts prod ucts previously or sub se quent ly sold.
Submittal Package

Table of Contents

Engineering Specifications
Basic Valves
Standard
Optional Components
Installation, Operation and Maintenance
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
ACV Maintenance Schedule
LF960GD-15
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
. . . . . . . . . . . . . . . . . . . . . . . 24
ES-A-ACV-LF960GD-15
FLOW
Page

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Summary of Contents for Watts AMES LF960GD-15 Series

  • Page 1: Table Of Contents

    Watts product specifications in U.S. customary units and metric are ap prox i mate and are pro vid ed for ref er ence only. For precise mea sure ments, please contact Watts Tech ni cal Ser vice. Watts re serves the right to change or modify prod uct de sign, con struc tion, spec i fi ca tions, or ma te ri als with out prior notice and without...
  • Page 2 The Position Indicator with Air Bleed Petcock allow for visual indication of valve position, and allows easy before beginning the installation of this product. venting of air entrapped in the main valve cover chamber. ES-A-ACV-LF960GD-15 2115 © 2021 Watts...
  • Page 3 Grooved End = 400psi (27.6 bar) Operating Temperature Globe Threaded Angle Threaded Buna-N: 160°F (71°C) Maximum EPDM: 300°F (140°C) Maximum Viton™: 250°F (121°C) Maximum Epoxy Coating**: 225°F (107°C) Maximum ** Valves can be provided without internal epoxy coating consult factory ES-A-ACV-LF960GD-15 2115 © 2021 Watts...
  • Page 4: Acv Schematic

    • The C Factor of a value is the flow rate in US GPM at 60°F that will • For sizing questions including cavitation analysis consult Watts cause a 1psi drop in pressure. with system details. • factor can be used in the following equations to determine Flow (Q) and Pressure Drop (∆P):...
  • Page 5 **Note: 6 inch and Smaller Valves, Seat Ring is threaded Installation: If unit is installed in any orientation other than horizontal (cover up) OR extreme space constraints exist, consult customer service prior to or at the time of order. ES-A-ACV-LF960GD-15 2115 © 2021 Watts...
  • Page 6 1029 24 1675 760 1051 43 1105 25 3100 1406 Grooved End Dimensions Valve Globe Grooved Cover To Center Angle Grooved Angle Grooved Port Size Port Size Shipping Weights* Size (npt) (npt) lbs. kgs. ⁄ ⁄ ES-A-ACV-LF960GD-15 2115 © 2021 Watts...
  • Page 7 50-225 feet (15- 69 meters) Elastomers: Buna-N (standard) EPDM (optional) * The wetted surface of this product contacted by consumable water contains less than 0.25% of lead by weight. 2.5 in / 38.27 mm 7.68 in / 195.15 mm ES-A-ACV-LF960GD-15 2115 © 2021 Watts...
  • Page 8 Upper Jam Nut Lower Jam Nut Upper Diaphragm Washer Diaphragm* Lower Diaphragm Washer Shaft Bearing O-Ring* Machine Screw F23 Body Stem Spring O-Ring* F23 Seat Disc and Retainer* Spring Lower Cap O-Ring* *Included in Repair Kit ES-A-ACV-LF960GD-15 2115 © 2021 Watts...
  • Page 9 0.25% of lead by weight. Item Description Common Lock Washer Supply Upper Diaphragm Diaphragm* Lower Diaphragm Washer Spring Bottom View Top View Stem Spool O-Ring* O-Ring* Retainer O-Ring* Exhaust O-Ring Washer Lock Washer Supply *Included in Repair Kit ES-A-ACV-LF960GD-15 2115 © 2021 Watts...
  • Page 10 400psi (27.6 bar) Disc Holder Spring Retainer Viton™ is a trademark of The Chemours Company FC, LLC Stem * The wetted surface of this product contacted by consumable water contains less than 0.25% of lead by weight. ES-A-ACV-LF960GD-15 2115 © 2021 Watts...
  • Page 11 Stainless Steel (optional) Seat: Lead Free Brass Stainless Steel (304) Needle: FLOW FLOW Elastomers: Buna-N (standard) * The wetted surface of this product contacted by consumable water contains less than 0.25% of lead by weight. FLOW FLOW ES-A-ACV-LF960GD-15 2115 © 2021 Watts...
  • Page 12 3⁄4 1/16 52.4 47.6 95.3 25.4 − − 9/16 90.5 54.0 47.6 1.88 0.85 3⁄4 This product is produced with NPT threaded or solder end connections. NOTE: Seat rating based on pressure entering side port. ES-A-ACV-LF960GD-15 2115 © 2021 Watts...
  • Page 13 However, brass solenoids may be used as a replacement component in a lead free Watts ACV main valve, as the wetted surface of a lead free Watts ACV main valve including installed brass solenoids contains less than 0.25% of lead by weight.
  • Page 14 * The wetted surface of this product contacted by consumable water contains less than 0.25% of lead by weight. Dimensions Valve Size Dimension (in) (in) Item Description Test Cock Housing Gasket Pyrex Sight Tube Body Indicating Rod Stem Adaptor (8" or Larger) *Reduced Port ES-A-ACV-LF960GD-15 2115 © 2021 Watts...
  • Page 15 -40°F - 400°F Temp Rating: * The wetted surface of this product contacted by consumable water contains less than 0.25% of lead by weight. Size Dimensions Weight lbs. 13/16 7/16 13/16 7/16 13/16 7/16 15/16 5/16 ES-A-ACV-LF960GD-15 2115 © 2021 Watts...
  • Page 16 400psi (27.6 bar) Filter Element: Monel Screen Mesh: 40 Mesh (standard) Male Pipe Thread Female Pipe Thread * The wetted surface of this product contacted by consumable water contains less than 0.25% of lead by weight. ES-A-ACV-LF960GD-15 2115 © 2021 Watts...
  • Page 17 Dimensions * The wetted surface of this product contacted by consumable water SIZE DIMENSIONS WEIGHT contains less than 0.25% of lead by weight. lbs. kgs. 11/16 11/16 0.77 11/16 11/16 0.77 0.77 5/16 5/16 0.77 ES-A-ACV-LF960GD-15 2115 © 2021 Watts...
  • Page 18 * The wetted surface of this product contacted by consumable water contains less than 0.25% of lead by weight. Parts List Item Description Limit Switch Bracket Stem Trip collar Set Screw Wiper Ring* O-Ring* Guide O-Ring* Polypak* Locknut Body Coupling *Included in Repair Kit ES-A-ACV-LF960GD-15 2115 © 2021 Watts...
  • Page 19: Installation

    The following tables detail the recommended minimum valve servicing dimensions. Globe Size (in) 1 1/4 1 1/2 21/2 A (in) B (in) Angle Size (in) 1 1/4 1 1/2 2 1/2 C (in) D (in) ES-A-ACV-LF960GD-15 2115 © 2021 Watts...
  • Page 20: Setting The Altitude Controls

    IN, clockwise, by ¼ to ½ turn increments (See Figure 3). This will cause the valve to start opening, filling the tank. Additional clockwise adjustment may be necessary to raise the level to the overflow line. Figure 3 Model 27 - Altitude Pilot ES-A-ACV-LF960GD-15 2115 © 2021 Watts...
  • Page 21: Step 8

    OUT, counterclockwise, increasing the rate of closing (See Figure 4B above). STEP 11 Switch solenoid to closed position (energize solenoid) to check that the main valve closes. Figure 5 Model 27 - Altitude Pilot ES-A-ACV-LF960GD-15 2115 © 2021 Watts...
  • Page 22: Troubleshooting Guide

    Automatic Control Valve Maintenance Schedule To ensure peak performance and longevity of your automatic con- • Annual Maintenance trol valve, Watts/Ames recommends following the below – Conduct monthly & quarterly inspections. standard maintenance schedule. – Inspect & clean all strainers.
  • Page 23 Check voltage at the solenoid Should be performed by actuate connection, insuring that it has licensed electrician the minimum of 85% of the coils rated voltage. Manual operated is engaged Turn manual operator counter- clockwise to disengage ES-A-ACV-LF960GD-15 2115 © 2021 Watts...
  • Page 24: Valve Disassembly Instructions

    E Dia. 4 Holes Angle or 90 Apart Nut and Washer Channel Iron 2PLCS All-Thread B (Min) C TYP <3 PLCS> Valve Seat Valve Body D TYP <3 PLCS> 120 Apart Figure 6 Figure 7 ES-A-ACV-LF960GD-15 2115 © 2021 Watts...
  • Page 25 11. Test the integrity of the Seat Seal by following the Seat Seal Test procedure in previous section. 12. Return valve to service by following instructions Setting the Altitude Controls matching the valve function. in the section ES-A-ACV-LF960GD-15 2115 © 2021 Watts...
  • Page 26 USA: Backflow T: (978) 689-6066 • F: (978) 975-8350 • AmesFireWater.com USA: Control Valves T: (713) 943-0688 • F: (713) 944-9445 • AmesFireWater.com Canada: T: (888) 208-8927 • F: (905) 481-2316 • AmesFireWater.ca Latin America: T: (52) 55-4122-0138 • AmesFireWater.com ES-A-ACV-LF960GD-15 2115 © 2021 Watts...

This manual is also suitable for:

Ames lf660gd-15 series

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