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Instructions – Parts List
Parts
WALL MOUNT OR FLOOR STAND, HIGH-FLOr
3:1 and 4:1 Ratio Kingr
Circulation Packages
Read warnings and instructions.
See page 2 for table of contents and list of
models.
Related Manuals:
307107 Fluid Regulator
307628 Fluid Ball Valves
307707 Surge Tanks
307741 King Air Motors
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441
Copyright 2000, Graco Inc. is registered to I.S. EN ISO 9001
Model 96A388 Shown
308115 Fluid Regulators
308168 High Volume Air Regulators
308201 Runaway Valves
309136 3:1, 4:1 High Flo Plus Pumps
310562 Rev.B
TI0826
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Related Manuals for Graco King 96A388
Summary of Contents for Graco King 96A388
- Page 1 308168 High Volume Air Regulators 307707 Surge Tanks 308201 Runaway Valves 307741 King Air Motors 309136 3:1, 4:1 High Flo Plus Pumps GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441 Copyright 2000, Graco Inc. is registered to I.S. EN ISO 9001...
- Page 2 ........Graco Warranty .......
- Page 3 D This equipment is for professional use only. D Read all instruction manuals, tags, and labels before operating the equipment. D Use the equipment only for its intended purpose. If you are uncertain about usage, call your Graco distributor. D Do not alter or modify this equipment. Use only genuine Graco parts and accessories.
- Page 4 WARNING MOVING PARTS HAZARD Moving parts, such as the air motor piston, can pinch or amputate your fingers. D Keep clear of all moving parts when starting or operating the pump. D Before servicing the equipment, follow the Pressure Relief Procedure on page 10 to prevent the equipment from starting unexpectedly.
- Page 5 Component Identification Ensure that there is 5 ft (1.5 m) overhead clearance for a wall mounted system and at least 7 ft (2.1 m) for a floor mounted system. Mount the circulation package so the top of the bracket is 4 to 5 ft (1.2 to 1.5 m) above the floor. A Ref H J K D Ref...
- Page 6 Setup D The red-handled bleed-type master air valve (K) WARNING is required in your system to relieve air trapped between it and the air motor when the valve is To reduce the risk of serious injury whenever you closed (see the preceding WARNING). are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 10.
- Page 7 Setup Single or Dual Floor Mount installation of WARNING the Circulation Package To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Fig. 1. The circulation package consists of the pump Pressure Relief Procedure on page 10. mounted on the wall mount frame.
- Page 8 Setup Connect the Fluid Lines Using the Quick Connectors Fig. 1. Connect system fluid supply line to the circula- Fig. 2. To open a quick connector (A), loosen the tion package at fluid supply inlet (A). Close filter ball captive screw (B) and open the connector. Slide the valves (E) to isolate the circulation package from the desired component into or out of the connector, close, main fluid supply line.
- Page 9 Setup Grounding 2. Air and fluid hoses: use only electrically conductive hoses. WARNING 3. Air compressor: follow manufacturer’s recommen- FIRE AND EXPLOSION HAZARD dations. Before operating the circulation pack- age, ground the system as explained below. Also read the section FIRE AND EXPLOSION HAZARD on page 4.
- Page 10 To reduce the risk of an injury from acci- Fig. 4. Before starting, fill the packing nut (AA) 1/3 full dental spray from the gun, splashing fluid, or with Graco Throat Seal Liquid (TSL) or compatible moving parts, follow the Pressure Relief Proce- solvent.
- Page 11 Operation 8 Ref TI0827 TI0828 2 Ref Side View Model 96A388 Shown Torque packing nut (H) to 34–40 NSm (25–30 ft-lb). Packing nut is partially hidden. Fig. 4 310562...
- Page 12 Operation Starting and Adjusting the Pump WARNING 1. Fig. 4. Open all fluid shutoff valves (4–two) (36). COMPONENT RUPTURE HAZARD To reduce the risk of overpressurizing 2. Open the spray gun at the last gun station and your system, which could cause keep it open while starting the pump.
- Page 13 Maintenance Preventive Maintenance Schedule 2. Remove the air cap and spray tip from the gun. See the gun manual. The operating conditions of your particular system 3. Fig. 4. Remove the filter element from the fluid determine how often maintenance is required. Estab- filter (8).
- Page 14 Maintenance Air Filter Service 2. Clean the air filter regularly to maximize filtering efficiency and to avoid excessive pressure drop. Fully relieve pressure to remove the bowl (BB). 1. Fig. 4. Every day, drain contaminants from the bowl before reaching the baffle level by opening 3.
- Page 15 Troubleshooting WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure (page 10). For pump service see manual 309136. For air motor service see manual 307741. Problem Cause(s) Solution(s) Pump output low on both strokes Restricted air or hydraulic lines Clear any obstructions;...
- Page 16 Parts Right Hand Mount Models: 96A388, 96A893, 96A784, 96A899 3:1 and 4:1 Ratio, King Pumps 7,17,18 TI0828 19 20 21 22 23 24 25 26 27 26,29 28 TI0828 TI0828 43,44,45 Model 96A388 Shown 310562...
- Page 17 Parts Right Hand Mount Models: 96A388, 96A893, 96A784, 96A899 3:1 and 4:1 Ratio, King Pumps Part Part Description Description 515571 GAUGE and DAMPENER, sst 214849 LUBRICATOR, air, 3/4” npt 237528 BALL VALVE, sst, 1/4” npt C19515 ELBOW, street, 3/4” npt See 307628 for parts 618097 HEADER, surge tank discharge,1–1/2”...
- Page 18 Parts Left Hand Mount Models: 96A647, 96A894, 96A785, 96A900 3:1 and 4:1 Ratio, King Pumps 7,17,18 TI0829 26,29 TI0829 TI0829 43,44,45 Model 96A647 Shown 310562...
- Page 19 Parts Left Hand Mount Models: 96A647, 96A894, 96A785, 96A900 3:1 and 4:1 Ratio, King Pumps Part Part Description Description 515571 GAUGE and DAMPENER, sst 214849 LUBRICATOR, air, 3/4” npt 237528 BALL VALVE, sst, 1/4” npt C19515 ELBOW, street, 3/4” npt See 307628 for parts 618097 HEADER, surge tank discharge,1–1/2”...
- Page 20 Parts Right Hand Mount Dual Filter Models: 96A907 and 96A926 3:1 and 4:1 Ratio, King Pumps 7,17,18 TI0830 19 20 21 22 23 24 25 26 27 26,29 28 TI0830 TI0830 43,44,45 Model 96A907 Shown 310562...
- Page 21 Parts Right Hand Mount Dual Filter Models: 96A907 and 96A926 3:1 and 4:1 Ratio, King Pumps Part Part Description Description 515571 GAUGE and DAMPENER, sst 224040 VALVE, runaway, 3/4” npt 237528 BALL VALVE, sst, 1/4” npt See 308201 for parts See 307628 for parts 214849 LUBRICATOR, air, 3/4”...
- Page 22 Parts Left Hand Mount Dual Filter Models: 96A908 and 96A927 3:1 and 4:1 Ratio, King Pumps 7,17,18 TI0831 26,29 TI0831 TI0831 43,44,45 Model 96A908 Shown 310562...
- Page 23 Parts Left Hand Mount Dual Filter Models: 96A908 and 96A927 3:1 and 4:1 Ratio, King Pumps Part Part Description Description 515571 GAUGE and DAMPENER, sst 224040 VALVE, runaway, 3/4” npt 237528 BALL VALVE, sst, 1/4” npt See 308201 for parts See 307628 for parts 214849 LUBRICATOR, air, 3/4”...
- Page 24 Parts Single Mount Floor Stand, Model 618124 9/16 in. (4) places TI0832 3/8 in. (8) places TI0832 TI0832 Model 618124 310562...
- Page 25 Parts Dual Mount Floor Stand, Model 618125 9/16 in. (4) places TI0833 3/8 in. (8) places TI0833 TI0833 Model 618125 310562...
- Page 26 Technical Data 3:1 Ratio King Pumps, Models 96A388, 96A647, 96A893, 96A894, 96A907, & 96A908 Category Data Maximum Fluid Working Pressure 1.9 MPa, 19 bar (270 psi) Air Operating Range 0.28–0.6 MPa, 2.8 – 6.2 bar (40 – 90 psi) Fluid Flow at 60 Cycles per Minute 237 liter/min (63 gpm) Cycles Per Liter (gallon) 0.24 (0.93)
- Page 27 Technical Data 4:1 Ratio King Pumps, Models 96A784, 96A785, 96A899, 96A900, 96A926, & 96A927 Category Data Maximum Fluid Working Pressure 2.5 MPa, 25 bar (360 psi) Air Operating Range 0.28–0.6 MPa, 2.8 – 6.2 bar (40 – 90 psi) Fluid Flow at 60 Cycles per Minute 178 liter/min (47 gpm) Cycles Per Liter (gallon) 0.34 (1.3)
- Page 28 Dimensions Ensure that there is 5 ft (1.5 m) overhead clearance for wall mounted systems and at least 7 ft (2.1 m) for floor mounted systems. Mount the circulation package so the top of the bracket is 4 to 5 ft (1.2 to 1.5 m) above the floor. Model 96A388 Shown TI0826 310562...
- Page 29 Mounting Hole Layout Check that the wall frame is level before bolting it to the wall. Mount the wall frame so the top edge is 4 to 5 ft (1.2 to 1.5 m) above the floor. 27.0 in. (685.8 mm) TI0834 0.5 in.
- Page 30 Graco distributor to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.