FORNI Gennarino 100 E Installation And Operating Manual

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INSTALLATION AND OPERATING MANUAL
PLEASE READ ALL INSTRUCTIONS BEFORE INSTALLING AND USING
THE APPLIANCE
Stefano Ferrara Forni S.R.L.
Forni a legna artigianali
Neapolitan handmade brick ovens
ELECTRIC OVEN
Gennarino 100 E
Via Provinciale Pianura,2 – int.12
80078 Pozzuoli, Napoli
Tel./Fax: +39 081 876 1664
www.stefanoferraraforni.it
e-mail: info@stefanoferraraforni.it
P.IVA 06771801211
C.C.I.A.A. 838246

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Summary of Contents for FORNI Gennarino 100 E

  • Page 1 ELECTRIC OVEN INSTALLATION AND OPERATING MANUAL Gennarino 100 E PLEASE READ ALL INSTRUCTIONS BEFORE INSTALLING AND USING THE APPLIANCE Stefano Ferrara Forni S.R.L. Via Provinciale Pianura,2 – int.12 e-mail: info@stefanoferraraforni.it Forni a legna artigianali 80078 Pozzuoli, Napoli P.IVA 06771801211 Neapolitan handmade brick ovens Tel./Fax: +39 081 876 1664...
  • Page 2 www.stefanoferraraforni.it - Introduction ................................................Installation operating and maintenance preface ..............................Features …………………………………............Instruction for lifting and moving oven …………………………………................... Packaging removing - Assembly the support stand……………………………………………………… ........- Placement of the oven on the support stand……………………………………………………… ....10 - Installation procedures ...
  • Page 3: Explanation Of Symbols And Warnings

    www.stefanoferraraforni.it INTRODUCTION This manual has been made so that the user of the oven can work in complete safety. THE USER HAS OBLIGATION TO READ CAREFULLY AND TO OBSERVE CAREFULLY THE INSTRUCTIONS OF THE MANUAL. Failure to comply with the instructions contained in this manual, means to operate in the conditions of use not foreseen by the manufacturer.
  • Page 4 www.stefanoferraraforni.it INTRODUCTION ABOUT INSTRUCTIONS OF WORKING These instructions have the task of allowing and facilitating the safe and appropriate use of the OVEN and of exploiting the regulatory use possibilities provided. Their observance helps to avoid dangers, repair costs, to reduce off-duty times and to increase the lifespan of the device.
  • Page 5 www.stefanoferraraforni.it INSTALLATION OPERATING AND MAINTENANCE PREFACE WARNING ! READ THIS ENTIRE MANUAL BEFORE YOU INSTALL THE OVEN. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH.  When this oven is not properly installed, a fire may result. To reduce the risk of fire, follow the installation instructions ...
  • Page 6 www.stefanoferraraforni.it FEATURES:  Cooking chamber made of refractory bricks  Fully insulated  Support frame and front enclosure of stainless steel  Marble shelf  Inox door  Mouth sizes mm. 400 wide x mm. 140 heigh (16” x 5.5”) ...
  • Page 7: Using A Forklift

    www.stefanoferraraforni.it INSTRUCTIONS FOR LIFTING AND MOVING OVEN FOR OVENS ALREADY INSTALLED ON THE SUPPORT STAND 1- USING A FORKLIFT Determine if forklift capacity is sufficient to lift oven. (See pag. 11 for weights and sizes) Prior to lifting, make sure the forks are long enough as whole diameter of the oven, if not fork extensions should be used.
  • Page 8 www.stefanoferraraforni.it INSTRUCTIONS FOR LIFTING AND MOVING OVEN FOR OVEN SHIPPED SEPARATELY FROM THE SUPPORT STAND 1- USING A FORKLIFT Determine if forklift capacity is sufficient to lift oven. (See pag. 11 for weights and sizes) Prior to lifting, make sure the forks are long enough as whole diameter of the oven, if not fork extensions should be used.
  • Page 9 www.stefanoferraraforni.it PACKAGING REMOVING On the bottom of the crate (front side and back side) there is the required space for insert the forks of the forklift. (photo 1) The crate is fixed to two metal brackets placed under the oven (photo 2) photo 1 photo 2 Once removed the crate, in order to remove the brackets, lift the oven with a forklift and unscrew the bolts.
  • Page 10 www.stefanoferraraforni.it PLACEMENT OF THE OVEN ON THE SUPPORT STAND 1. Lift the oven with a forklift until above the height of the metallic support stand (photo 3) 2. Let down carefully for inserting the steel feet placed under the oven into the legs of the support stand (photo 4) 3.
  • Page 11: Installation Procedures

    www.stefanoferraraforni.it INSTALLATION PROCEDURES 1. Be sure to have a sufficient space in the desired location for the oven. Minimum floor space required: 2. Place the oven on appropriate floor able to support the oven weight. 3. Any adjacent combustible floor which projects in front of the oven opening must be a minimum of 30 inches (75 cm) away from each side of the door opening and 36 inches (90 cm.) from the front of the door opening.
  • Page 12 www.stefanoferraraforni.it 5. Installation of components box and front panel for housing control unit display A: Components box B: Front panel of housing display C: Automatic circuit breaker 32 A D: Cable with industrial plug 32 A a) Place the components box between the front legs of the stand (photo 1) and to ensure it to the oven bottom by screwing the three screws on the back (photo 2) photo 1 photo 2...
  • Page 13 www.stefanoferraraforni.it c) Front panel placement.  Insert the connector A ( photo 6 ) into its specific port on the back of the display (photo 7- 8). photo 6 photo 7 photo 8  Place the front panel of housing display in front of the components box , screw the five screws on the edges (1-2-3-4-5 photo 9 ) and the three screws on the bottom (A-B-C photo photo 9...
  • Page 14 www.stefanoferraraforni.it d) Connect the plugs into the sockets on the back of the components box (photo 10) and fix it with its locking lever. Note : sockets and plugs are labelled (floor and top, see photo 10) make sure to connect each plugs in the proper socket (Floor →...
  • Page 15: Electrical Connections

    www.stefanoferraraforni.it ELECTRICAL CONNECTIONS To put the oven into operation, the required connections to the local area network must be ensured. The user is in charge of ensuring the required correct electrical connection characteristics, by making sure to provide a proper grounding. The oven works at 400V+T+N /50Hz Total power is 11 Kw Install a 32 A (3 phases + neutral + ground) electrical socket near the oven.
  • Page 16: Electrical Maintenance

    www.stefanoferraraforni.it ELECTRICAL MAINTENANCE WARNING ! Before starting any maintenance operation disconnects electricity through the circuit breaker In case of components/accessories replacement use only original spare parts. Should the customer not use genuine spare parts or parts authorised in writing by the Manufacturer, the latter shall be relieved of any liability as regards machine operation and operators' safety.
  • Page 17: Oven Venting

    www.stefanoferraraforni.it OVEN VENTING The venting system of our wood burning ovens is to direct connection, exploiting the natural draught. The oven employs an integral exhaust hood above the front opening. All flue gases exit the front opening and drafts into the exhaust hood to be subsequently expelled through a flue pipe (150 mm / 6” O.D.) located at the top of the oven.
  • Page 18: Control Unit

    www.stefanoferraraforni.it CONTROL UNIT The oven is provided of a control unit for temperature management wich user interface consists of a 5 inch touch-screen graphic display of glass, 65K colours, 800 x 480 pixel resolution and IP65 protection for easy cleaning. USER INTERFACE Initial information The interface has the following operating modes:...
  • Page 19: Standby Screen

    www.stefanoferraraforni.it STAND-BY SCREEN Stand-by screen displayed after the white splash screen will be like shown in the photo below The oven gets turn ON by pressing ON/OFF button . Setup button ,displayed on top right, allows to enter into date/time setting and parameters configuration. CONFIGURATION On the standby screen touch the key to move to the setup screen with the following functions menu.
  • Page 20 www.stefanoferraraforni.it LANGUAGES 1. Access the LANGUAGES menu by touching the corresponding line. 2. Touch the screen on the required language. The screen display the chosen language, no need of pressing other keys for confirm. ON SCREEN The screen is like shown on the following photo Possible settings are : ...
  • Page 21 www.stefanoferraraforni.it Working temperature setting. Touch on setpoint chamber of cooking (“A”, photo 1 ) a screen like on photo 2 will be displayed photo 1 photo 2  To increase the working temperature press key  To decrease the working temperature press key Or operate through slide bar ...
  • Page 22 www.stefanoferraraforni.it  To increase the power press key  To decrease the power press key Or operate through slide bar  For confirm and save the changes press key  For exit without saving press key The temperature is regulated with activation of the related relays. When the relay activation is cyclical, switch-ons will be separated in time as much as possible to minimise the chance of simultaneous swith-on of both relays (top and floor) The oven temperature measured and regulated by the chamber probe and there are two relay outputs for the...
  • Page 23 www.stefanoferraraforni.it Energy-saving function The energy-saving function enables consumption to be reduced and it is activated using key except when a rapid heating is running. Press the key to activate the function and press again the same key for disactivation. Consumption reduction is achivied decreasing the power percentage of the top and the floor, such percentage is set at 50%, but it can also easily be set directly by prolonged pressure on the key, the follows screen is displayed ...
  • Page 24 www.stefanoferraraforni.it Expert screen NOTE : Information provided just for illustrative purposes as these functions are not relevant for the oven use. By pressing “ Expert menu” key a screen with additional functions and information on the status of the device is shown. If no cooking cycle is in progress, the following functions can be activated.
  • Page 25: Screen Saver

    www.stefanoferraraforni.it If a cooking cycle is in progress, only the following functions can be activated.  View internal values (analogue inputs, digital inputs, relay outputs)  Manual activation of suction hood.  View and reset alarms (only if in progress) To return to the ON screen (and in general, to return to the previous page at any level of settings you are in), touch the Back key which can be seen top left.
  • Page 26: Alarm Management

    www.stefanoferraraforni.it ALARM MANAGEMENT If an alarm situation happens, the buzzer is activated and on the ON screen, the alarm icon below will appear in place of the clock field. Touch the key once to silence the buzzer, touch it a second time to access the menu screen displaying the alarm in progress and to reset.
  • Page 27: Alarm Codes

    www.stefanoferraraforni.it ALARM CODES...
  • Page 28 www.stefanoferraraforni.it...
  • Page 29 www.stefanoferraraforni.it CONTROL UNIT SIZES Sizes in millimiters (inches)
  • Page 30 www.stefanoferraraforni.it BACK SIDE CONTROL UNIT...
  • Page 31 www.stefanoferraraforni.it CONNECTORS...
  • Page 32: Control Unit Electrical Connections

    www.stefanoferraraforni.it CONTROL UNIT ELECTRICAL CONNECTIONS...
  • Page 33: Warranty Terms And Conditions

    FITNESS FOR PARTICULAR PURPOSE OR WARRANTY AGAINST LATENT DEFECTS. LIMITATIONS OF LIABILITY: In the event of warranty claim or otherwise, the sole obligation of Stefano Ferrara Forni shall be the repair and/or replacement, at the option of Stefano Ferrara Forni, of the appliance or component or part thereof.

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