1 Safety Precautions 1.1. General Guidelines 1. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials. 2. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or some of the wires have been broken or disconnected, do not attempt to repair or re-wire the units.
2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec- trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.
2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
3 Service Navigation 3.1. PCB Layout Board Name Function Board Name Function Power Supply Data Driver (Lower Right) Data Driver (Lower Center) DC-DC Converter, Tuner Data Driver (Lower Left) Speaker out, AV Terminal, HDMI in, SD Card Scan Drive Digital Signal Processor, PEAKS Sustain Drive Format Converter, Plasma AI, Sub-Field Processor Sustain out (Lower)
4 Specifications Power Source AC 220-240 V, 50 / 60 Hz (M) AC 110-240 V, 50/60 Hz (P) Power Consumption Average use 435 W (M) 450 W (P) Standby condition 0.4 W Display panel Aspect Ratio 16:9 Visible screen size 137 cm (diagonal) 1,198 mm (W) ×...
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Dimensions (W × H × D) 1,313 mm × 882 mm × 387 mm (With Pedestal) 1,313 mm × 832 mm × 94 mm (TV only) Mass 38.0 kg Net (With Pedestal) 35.0 kg Net (TV only) Note • Design and Specifications are subject to change without notice. Mass and Dimensions shown are approximate.
5 Service Mode 5.1. How to enter into Service Mode While pressing [VOLUME ( - )] button of the main unit, press [RECALL] button of the remote control three times within 2 seconds. 5.1.1. Key command [1] button...Main items Selection in forward direction [2] button...Main items Selection in reverse direction [3] button...Sub items Selection in forward direction [4] button...Sub items Selection in reverse direction...
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5.1.2. Contents of adjustment mode • Value is shown as a hexadecimal number. • Preset value differs depending on models. • After entering the adjustment mode, take note of the value in each item before starting adjustment. 5.1.3. How to exit Switch off the power with the [POWER] button on the main unit or the [POWER] button on the remote control.
5.2. Option - Mirror Picture can be reversed left and right or up and down. 00 : Default (Normal picture is displayed) 01 : Picture is reversed left and right. 02 : Picture is reversed up and down. Hint : If the defective symptom (e.g. Vertical bar or Horizontal bar) is moved by selection of this mirror, the possible cause is in A-board.
5.4. Hotel mode 1. Purpose Restrict a function for hotels. item Function 2. Access command to the Hotel mode setup menu Hotel Mode Select hotel mode ON/OFF In order to display the Hotel mode setup menu, please Initial INPUT Select input signal modes. enter the following command (within 2 second).
5.5. Data Copy by SD Card 5.5.1. Purpose (a) Board replacement (Copy the data when exchanging A-board): When exchanging A-board, the data in original A-board can be copied to SD card and then copy to new A-board. (b) Hotel (Copy the data when installing a number of units in hotel or any facility): When installing a number of units in hotel or any facility, the data in master TV can be copied to SD card and then copy to other TVs.
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5.5.3. Data copy from TV set to SD Card 1. Turn on the TV set. 2. Insert SD card with a startup file (pwd file) to SD slot. On-screen Display will be appeared according to the startup file automatically. 3. Input a following password for (a) or (b) by using remote control. (a) For Board replacement : 2770 (b) For Hotel : 4850 Data will be copied from TV set to SD card.
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5.5.4. Data copy from SD Card to TV set 1. Turn on the TV set. 2. Insert SD card with Data to SD slot. On-screen Display will be appeared according to the Data folder automatically. 3. Input a following password for (a) or (b) by using remote control. (a) For Board replacement : 2771 (b) For Hotel : 4851 Data will be copied from SD card to TV set.
6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access Self-check indication only: Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds.
6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality has occurred the unit, the protection circuit operates and reset to the stand by mode. At this time, the defective block can be identified by the number of blinks of the Power LED on the front panel of the unit.
6.3. No Power First check point There are following 3 states of No Power indication by power LED. 1. No lit. 2. Green is lit then turns red blinking a few seconds later. (See 6.2.) 3. Only red is lit.
7 Service Fixture & Tools 7.1. SC jig Purpose: To find the failure board (SC or SU/SD) when the power LED is blinking 7 times. SC jig: Jumper connector to connect to SC50 connector on SC board Part number: TZSC09187 How to use: Caution: Remove SC jig from SC board after inspection.
8 Disassembly and Assembly Instructions 8.1. Remove the Rear cover 8.4. Remove Side terminal cover and the Side shield metal 1. See PCB Layout (Section 3) 8.2. Remove the AC inlet , ×1 , ×1 1. Remove the screws (×2 2.
8.5. Remove the Tuner unit 8.7. Remove the Speakers 1. Remove the Side terminal cover and the Side shield 1. Unlock the cable clampers to free the cable. metal. (See section 8.4.) 2. Disconnect the Speaker terminal. 2. Unlock the cable clampers to free the cable. 3.
8.9. Remove the SD-Board 8.11. Remove the SS2-Board 1. Remove the flexible cables (SD1, SD2, SD3, SD4 and 1. Remove the Tuner unit. (See section 8.5.) SD5) connected to the SD-Board. 2. Disconnect the bridge connector (SS21-SS24) and dis- 2. Remove the flexible cable (SU11-SD11) and the bridge connect the flexible cable (SS58).
8.13. Remove the Hanger metals and 8.14. Remove the C1-Board the Stand brackets 1. Remove the Hanger metal R. (See section 8.13.) 2. Remove the flexible cable holder fastening screws (×8 1. Remove the Plasma panel section from the servicing stand and lay on a flat surface such as a table (covered 3.
8.17. Remove the S-Board 8.18. Remove the Plasma panel sec- tion from the Cabinet assy 1. Remove the screws (×2 ) and remove the S-Board unit. (glass) 1. Remove the plasma panel fastening screws (×4 ) and remove the cabinet assy. 2.
8.20. Remove the K-Board 3. Remove the Rear cover hooks (L, R). 1. Remove the Glass holders. (See section 8.19.) 2. Remove the screw (×1 3. Remove the claw (×1 4. Disconnect the connector (K1) and Remove the K-Board from LED Panel. 8.21.
9 Measurements and Adjustments 9.1. Adjustment 9.1.1. Vsus selection Caution: When Plasma panel or A-board is replaced, Vsus should be set to LOW or HIGH. Procedure 1. Go into main item [VSUS] in Service Mode. LOW or HIGH will be displayed. 2.
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9.1.2. Sub-Contrast adjustment Name of measuring instrument Connection Remarks RF generator Base Band signal generator HD signal generator Steps Remarks Adjustment of TV (RF system) Note: Sub-contrast adjustment is unadjusted for AV/ HD input. 1. Receive a RF PAL 100% Full White or Split Colour bar shown as below. But, when needing the adjustment cho- sen manually, please refer to [ alterna- tive method ].
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Steps Remarks Another procedure Adjustment of AV system 1. PAL 100% Full White or Split Colour bar receive AV1(or AV2), shown as below. 2. Goes into service mode. 3. Push [ 1 ] or [ 2 ] key, and goes into adjustment mode for [ Contrast ]. Adjustment 1.
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9.1.3. THX White balance adjustment Name of measuring instrument Connection Remarks W/ B pattern Panel surface Color analyzer (Minolta CA-100 or equivalent) Steps Remarks • Make sure the front panel to be used on the final set is fitted. Picture menu : Dynamic •...
10 Block Diagram 10.1. Main Block Diagram DIGITAL SIGNAL PROCESSOR TMDS DATA HDMI1 HDMI I/F TMDS DATA HDMI3 RECEIVER TMDS DATA SD CARD DATA HDMI2 SD CARD SD CARD DATA SLOT PEAKS-sLD TUNER SIF I/F Y/PR/PB Y/PR/PB V/Y/PB/PR AV I/O EEPROM POWER LED V/Y/PB/PR...
10.3. Block (2/4) Diagram DIGITAL SIGNAL PROCESSOR IC9300 VIDEO DATA PLASMA AI VIDEO DATA LVDS DATA CPG with SS H/V Sync Control VIDEO DATA Sub Filed Processor P+3.3V IC9304 P+3.3V ADDR/DATA FLASH IIC0 FLASH I/F MEMORY P_S0 CONTROL DATA P_S0 P_S1 DISCHARGE CONTROL P_S1...
11 Wiring Connection Diagram 11.1. Caution statement. Caution: Please confirm that all flexible cables are assembled correctly. Also make sure that they are locked in the connectors. Verify by giving the flexible cables a very slight pull. 11.2. Wiring (1)
12.24. K-Board and S-Board Schematic Diagram K-BOARD TNPA5143AB S-BOARD SUB3.3V STBY3.3V TNPA4858AB C2515 REMOTE CONTROL SENSOR 0.01u R2513 AI SENSOR RM2510 SN2510 B3RAD0000168 B3JB00000078 *D2520 R2510 POWER LED POWER SWITCH B3AGB0000060 3 VCC SW2500 G R LED C2521 K0F162B00002 0.1u H RED 2 GND *R2516...
13.2. K, S and SS2-Board K-BOARD (FOIL SIDE) S-BOARD (FOIL SIDE) SS2-BOARD (FOIL SIDE) TNPA5143AB TNPA4858AB TNPA4804 T P 0 5 T N P A 4 8 5 8 P b F S E E R E V E R S E F O R O R D E R N O .
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A-BOARD (COMPONENT SIDE) TZTNP01LCUM (M) TZTNP01LCUP (P) T H E R M A L P A D I C 2 3 0 1 C2333 C2322 A32A A31A Q 9 9 0 0 A20A L2306 C2888 A 1 1 C2355 C2354 Q 9 9 0 1 IC2301 C2880...
13.4. C1-Board C1-BOARD (FOIL SIDE) TNPA5102 TNPA5102 1 C1 S E E R E V E R S E F O R O R D E R N O . 1 2 3 P b F C1-BOARD (COMPONENT SIDE) TNPA5102 R 1 2 6 TNPA5102 1 C1...
13.5. C2-Board C2-BOARD (FOIL SIDE) TNPA5103 TNPA5103 1 C2 S E E R E V E R S E F O R O R D E R N O . P b F 1 2 3 C2-BOARD (COMPONENT SIDE) TNPA5103 R 2 9 6 R 2 2 6 R 2 9 4...
13.6. C3-Board C3-BOARD (FOIL SIDE) TNPA5104 TNPA5104 1 1 2 3 S E E R E V E R S E F O R O R D E R N O . P b F C3-BOARD (COMPONENT SIDE) TNPA5104 C 3 4 8 I C 3 0 2 I C 3 0 1 R 3 4 1...
13.8. SS-Board SS-BOARD (FOIL SIDE) TXNSS1LCUM S S 5 6 S S 6 4 S S 5 5 S S 6 3 S S 6 1 S S 5 3 TPSS1 T P 5 3 C 0 1 5 T P 2 6 D 0 0 1 Q 0 0 1 Q0 0 2...
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SS-BOARD (COMPONENT SIDE) TXNSS1LCUM D 0 2 1 D I P SS64 SS64 SS63 SS63 SS56 C 1 0 3 CR No.16 SS53 SS61 SS61 Q 1 6 1 T N P A 5 0 8 2 R 1 4 3 SS55 O R D E R N O .
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MD54F13A1J PLASMA DISPLAY PANEL N2QAYB000370 REMOTE CONTROL TBLA3689 STAND POLE R TBLA3690 STAND POLE L TBLX0157 PEDESTAL STAND(SQUARE BLACK) TBMA339 PANASONIC SHEET BADGE TBX3EA00101 POWER BUTTON THEJ0339 SCREW(BC-TUNER:1 SIDE_COVER:4) 5 chap.3.1.(3) THEL065Z SCREW(BC T:3) 3 chap.3.1.(1) THEL073N SCREW (STAND-TV) THTD020J...
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Ref. Safety Part No. Part Name & Description Q'ty Remarks TPDA2089 PEDESTAL CUSHION TPDA2123 BOTTOM CENTER CUSHION TPEB362 BAG (STAND ACCESSORY) TPEB456 BAG (PEDESTAL STAND) TPEH170 PROTECT COVER TPEP027 BAG FOR AC CORD TPEP031 ACCESSORIES BAG TQBC2533 INSTRUCTION BOOK (ENGLISH) TQBC2534 INSTRUCTION BOOK (ARABIC) TQEF127...
14.2. Electrical Replacement Parts List 14.2.1. Replacement Parts List Notes...
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14.2.2. Electrical Replacement Parts List Safety Ref. No. Part No. Part Name & Pcs Remarks Description Safety Ref. No. Part No. Part Name & Pcs Remarks C2340 F1H1H223A970 C 0.022UF, 50V Description C2341 F1H1H223A970 C 0.022UF, 50V C2342 F1H1H223A970 C 0.022UF, 50V TZTNP01LCUM CIRCUIT BOARD A (RTL) M...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C3150 ECJ1VB1A105K C 1UF, 10V C5633 F1H1C104A143 C 0.1UF, 16V C3153 F1G1H561A730 C 560 pF 50 V C5634 F1H1C104A143 C 0.1UF, 16V C3154 F1G1H561A730 C 560 pF 50 V...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C8085 F1J1A106A087 C 10UF, 10V C9344 F1G1C104A116 C 0.1UF 16V C8091 F1G1C104A116 C 0.1UF 16V C9347 ECJ1VB0J105K C 1UF, 6.3V C8093 ECJ1VB0J105K C 1UF, 6.3V C9349...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C16242 F1H1C105A145 C 1 uF 16 V C16691 F2A2C101A097 E 100UF, 160V C16243 F1H1H103A970 C 0.01 uF 50 V C16692 F1H1H104A970 C 0.1UF, , 50V C16244...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description K1MY55B00002 55P CONNECTOR D16196 DZ2J200M0L ZENER DIODE K1MY55B00002 55P CONNECTOR D16253 B3ABB0000210 LED K1MY55B00002 55P CONNECTOR D16255 B0ACCJ000048 DIODE K1MY55B00002 55P CONNECTOR D16280 B0ACCJ000048 DIODE...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description D16713 B0ECHR000001 DIODE IC16785 C0DBZYY00352 IC D16719 B0ECKP000055 DIODE IC16786 MIP3910MSSCF IC D16720 B0ECKP000055 DIODE IC16787 C0DBZYY00352 IC D16721 B0ECHR000001 DIODE IC16792...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description L8010 J0JHC0000045 CHIP INDUCTOR Q5600 B1MBDDA00003 FET L8011 J0JHC0000045 CHIP INDUCTOR Q5601 B1MBEDA00015 FET L8012 J0JHC0000045 CHIP INDUCTOR Q5602 DSC2001S0L TRANSISTOR...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description Q16920 B1ABCN000007 TRANSISTOR R1521 ERJ2GEJ104 M100KOHM, J,1/16 Q16921 B1ABCN000007 TRANSISTOR R1552 D0GA472JA015 M 4.7KOHM, J,1/ Q16930 DSC2001Q0L TRANSISTOR Q16931 B1ABCN000007 TRANSISTOR R1562...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R2515 D0GB473JA057 M 47KOHM,J,1/10W R3127 D0GA680JA015 M 68 OHM, J,1/ R2516 D1BB6800A055 M 680 OHM,J.1/ R3128 ERJ2GEJ104 M100KOHM, J,1/16 R2517 ERJ3GEYJ223 M 22KOHM,J,1/10W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R4703 D0GA330JA015 M 33 OHM, J,1/ R5102 ERJ2GEJ104 M100KOHM, J,1/16 R4704 D0GA473JA015 M 47KOHM, J,1/ R5103 D0GA683JA015 M 68KOHM, J,1/ R4708 ERJ2GEJ103 M 10KOHM, J,1/16...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R5627 D0GB100JA041 M 10 OHM J 1/10W R8616 D0GA222JA015 M 2.2KOHM, J,1/ R5640 ERJ2GEJ103 M 10KOHM, J,1/16 R8617 D0GA222JA015 M 2.2KOHM, J,1/ R5641 ERJ2GEJ103...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R8879 EXB28V103JX M 10KOHM 1/32 W R9320 D0GA152JA015 M 1.5KOHM, J,1/ R8880 D0GA472JA015 M 4.7KOHM, J,1/ R9321 D0GA105JA015 M 1M OHM, J,1/ R8890 ERJ2GEJ103 M 10KOHM, J,1/16...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16143 D0GB473JA057 M 47KOHM,J,1/10W R16417 ERJ6GEYJ101V M 100 OHM,J,1/8W R16151 ERJ8GEYJ101V M 100 OHM, J,1/ R16418 ERJ6GEYJ101V M 100 OHM,J,1/8W R16421 D0GF7R5JA047 M 7.5 OHM,J, 1/ R16152...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16584 ERJ6ENF6801 M 6.8KOHM,F.1/8W R16685 ERJ6GEYJ221V M 220 OHM,J,1/8W R16585 D1BB1001A055 M 1KOHM,J. 1/10W R16686 D0GB103JA057 M 10K OHM J 1/ R16586 D1BB2151A055 M2.15KOHM,J.1/ R16687...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16829 D0GB102JA041 M 1KOHM,J,1/10W R17116 D0GB101JA041 M 100 OHM,J,1/ R16831 ERJ6RBD6812 M68.1KOHM,D.1/ R17117 D0GB101JA041 M 100 OHM,J,1/ R16832 ERJ6RBD7152 M71.50KOHM,D.1/ R17118...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R17320 D0GB101JA041 M 100 OHM,J,1/ T16471 G4DYA0000200 SWITCHING TRANS R17321 D0GB101JA041 M 100 OHM,J,1/ TU2901B ENG39F02GF TUNER R17322 D0GB201JA041 M 200 OHM,J,1/ X8000 H0J245500101 CRYSTAL...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C409 ACMBR222K2ET 250V 2200p D203 VDAG01AT DIODE C410 ACMEB222K5T 50V 2200p D204 VDAG01AT DIODE C413 ECJ1VB1H103K C 0.01UF, 50V D205 VDAG01AT DIODE...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description L201 AYTSKA170T FERRITE BEAD R204 D0GB103JA057 M 10K OHM J 1/ INDUCTOR L351 AYS1215003D CHOKE COIL R205 ERJ6ENF3903 M 390KOHM,J1/8W L353 EXCELSA35T...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R402 ERJ3EKF1002 M 10KOHM, 1/10W R533 ERJ6ENF4123 M 412KOHM,F. 1/ R403 ERG12SJ100J M 10 OHM, J,1/2W R534 ERJ6ENF4123 M 412KOHM,F.
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R640 ERJ6ENF1692 M16.9KOHM,F.1/8W R739 ERJ3GEYJ101 M 100 OHM,J,1/ R641 ERJ6GEYJ151V M 150 OHM,J,1/8W R740 D0GB103JA057 M 10K OHM J 1/ R642 D0GB473JA057 M 47KOHM,J,1/10W R649...