CENTURION SYSTEMS R6 Installation Manual
  1. Manuals
  2. Brands
  3. CENTURION SYSTEMS Manuals
  4. Gate Opener
  5. R6
  6. Installation manual

CENTURION SYSTEMS R6 Installation Manual

Swing gate
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
R6 SWING GATE
INSTALLATION MANUAL
Centurion Systems (Pty) Ltd
www.centsys.com
page 1
SWING GATE OPERATORS
www.centsys.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the R6 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for CENTURION SYSTEMS R6

Summary of Contents for CENTURION SYSTEMS R6

  • Page 1 SWING GATE OPERATORS R6 SWING GATE INSTALLATION MANUAL Centurion Systems (Pty) Ltd www.centsys.com page 1 www.centsys.com...
  • Page 2 Saturdays 08h00 to 14h00 GMT+2 Centurion Systems (Pty) Ltd reserves the right to make changes to the product described in this manual without notice and without obligation to notify any persons of any such revisions or changes. Additionally, Centurion Systems (Pty) Ltd makes no representations or warranties with respect to this manual.

  • Page 3: Table Of Contents

    Contents INTRODUCTION Page 5 1.1. Important Safety Information Page 6 1.2. Lightning Protection Page 7 SPECIFICATIONS Page 8 2.1. Physical Dimensions Page 8 2.2. Technical Specifications Page 9 2.2.1. Gate Specifications Page 10 PRODUCT IDENTIFICATION Page 11 REQUIRED TOOLS AND EQUIPMENT Page 12 Page 13 NEW SITE INSTALLATION PREPARATION...
  • Page 4 Page 42 8.1. Control Card Setup Page 42 8.1.1. CP77 Controller Page 42 8.2. Connecting the Battery Page 43 8.3. R6 Limit Setup Page 43 8.4. Collision Sensing Adjustment Page 45 INSTALLATION HANDOVER Page 46 Page 47 WARRANTY INFORMATION page 4...

  • Page 5: Introduction

    SECTION 1 INTRODUCTION 1. Introduction The R6 rotary swing gate system is designed to open and close swing gates. The CP77 controller is capable of handling both single and double swing gates and offers many features to suit almost any application. The unit employs a battery-driven DC motor for low-duty domestic applications, which provides automatic backup protection in the event of a power failure. The unit can also be fitted with a high-duty power supply in addition to the battery to allow for more frequent operation of the gate.

  • Page 6: Important Safety Information

    • Make sure that an earth leakage circuit breaker with a threshold of 30mA is fitted upstream of the system • Never short-circuit the battery and do not attempt to recharge the batteries with power supply units other than that supplied with the product, or manufactured by Centurion Systems (Pty) Ltd page 6 www.centsys.com...

  • Page 7: Lightning Protection

    Always check the obstruction detection system, and safety devices for correct operation • Neither Centurion Systems (Pty) Ltd, nor its subsidiaries, accepts any liability caused by improper use of the product, or for use other than that for which the automated system was intended •...

  • Page 8: Specifications

    SECTION 2 SPECIFICATIONS 2. Specifications 2.1. Physical Dimensions 110mm 102mm 220mm 337mm 110mm DRIVE ARMS FIGURE 1. R6 PHYSICAL DIMENSIONS page 8 www.centsys.com...

  • Page 9: Technical Specifications

    SECTION 2 SPECIFICATIONS 2.2. Technical Specifications CP13E CP84SM Input Voltage 220V - 240V AC 90V - 240V AC +/-10% @ 50Hz +/-10% @ 50Hz Motor Voltage 12V DC CP13E - 80mA Current Consumption (mains) CP84SM - 170mA Maximum DC Current Draw Standard-torque 300Nm operator...

  • Page 10: Gate Specifications

    SECTION 2 SPECIFICATIONS 2.2.1. Gate Specifications R6 Standard-Torque Operator Gate Length (m) Gate Height (m) Max Mass (Kg) Allowable Wind Speed for 25% 84.7 67.3 56.9 49.2 43.2 38.6 34.8 Clad (Km/h) Allowable Wind Speed for 100% 42.4 33.6 28.5 24.6...

  • Page 11: Product Identification

    SECTION 3 PRODUCT IDENTIFICATION 3. Product Identification DRIVE AND CONNECTING ARM ASSEMBLY FIGURE 2. PRODUCT IDENTIFICATION - R6 1. Pedestal Adapter 13. Cover 2. M8x16 Button Head Bolt 14. M8 Washer 3. M10x20 Bolt 15. Drive Arm 4. Wall Mount Pedestal 16.

  • Page 12: Required Tools And Equipment

    SECTION 4 REQUIRED TOOLS AND EQUIPMENT 4. Required Tools and Equipment Hammer Screwdrivers Ratchet and 6mm Phillips Socket set 3.5mm Flat (13mm and 17mm) with extensions Electric Drill Crimping tool and Pin lugs G-clamps (x2) Steel and Masonry Drill bits Measuring tape Angle grinder...

  • Page 13: New Site Installation Preparation

    SECTION 5 NEW SITE INSTALLATION PREPARATION 5. New Site Installation Preparation 5.1. General Considerations for the Installation It is always recommended to fit additional safety equipment such as safety edges and safety beams, for additional protection against entrapment or other mechanical risks. Check that no pipes or electrical cables are in the way of the intended installation. Check that enough space is available for the gate operator.

  • Page 14: Cabling Requirements

    SECTION 5 NEW SITE INSTALLATION PREPARATION 5.2. Cabling Requirements FIGURE 4. CABLING REQUIREMENTS Legend MAINS SUPPLY CABLE: 90V - 240V AC mains cable via double-pole mains isolator-switch (3 core L.N.E. 1.5mm SWA) 15V AC TRANSFORMER SECONDARY (3 core L.N.E. 1.5mm Cabtyre in Conduit) Master Motor (Motor) (3 core 2.5mm...

  • Page 15: Operator Installation

    SECTION 6 OPERATOR INSTALLATION 6. Operator Installation 6.1. Simplified Pedestal Mounting Position These tables can be used as a quick alternative to the setup procedures shown on pages 16 to 23. GATE OPEN ANGLE = 90° Arm Length GATE OPEN ANGLE = 100° Arm Length GATE OPEN ANGLE = 110° Arm Length TABLE 4 Hinge point Pillar GATE CLOSED...

  • Page 16: Mounting The Control Box

    SECTION 6 OPERATOR INSTALLATION 6.2. Mounting the Control Box CONTROL BOX 1. Remove chassis plate. 2. Mount enclosure to wall. 3. Drill cable entry holes. 4. Replace chassis plate and wire equipment. 5. Use cable glands to protect the cables passing through the box. Control Box preferably mounted at eye level.

  • Page 17: Pedestal Positioning (Gate Inward Opening)

    SECTION 6 OPERATOR INSTALLATION Step 2 Swing the gate to the desired opening position (70 - 120 degrees) and make the second mark “S2” on the ground. Step 3 Measure the distance “Z”, between “S1” & “S2” in mm, then using “Z”, look up gate opening Angle and dimension C for size of Drive Arm supplied (see Table 5).
  • Page 18 SECTION 6 OPERATOR INSTALLATION DIMENSION C FOR DRIVE ARMS GATE OPENING ANGLE 250mm 400mm 500mm 1351 85° 1364 86° 1377 87.0 1389 88° 1402 89° 1414 90° 1426 91° 1439 92° 1451 93° 1463 94° 1475 95° 1486 96° 1498 97°...
  • Page 19 Drive Arm Length Application 250mm - Limited space or outward opening applications. 400mm - Standard double R6 kits. 500mm - Standard R6 or single R6 kits. Step 4 Position the Gate Bracket at dimension “C” and weld or bolt the bracket to the gate, then mark “S4”...
  • Page 20 SECTION 6 OPERATOR INSTALLATION Step 5 Swing the gate to the open position, (same position as step 2) and mark “S5” on the ground, then draw the setup line through “S4” & “S5” and extend it away from the driveway. Setup line FIGURE 10.
  • Page 21 SECTION 6 OPERATOR INSTALLATION Wall Pillar This shows an alternative position of the pedestal if space is limited. The Gearbox just clears the gate in the fully-open Setup line position. +/-180mm FIGURE 13. LIMITED SPACE Pillar This shows an alternative position when there is absolute minimum space Wall...
  • Page 22 SECTION 6 OPERATOR INSTALLATION Step 8 Dig a hole for the pedestal and install conduit to the pedestal from the Control Box. The concrete Gate bracket pedestal is in place as shown. Level Ensure the pedestal is vertical and oriented correctly.
  • Page 23 SECTION 6 OPERATOR INSTALLATION Step 10 Connecting M8 x 40 Set screw Drill 2 x Ø8mm fixing holes in the Connecting Arm. Holes bigger than Ø8mm will result in unwanted play in the Connecting Arm. Step 11 Fit the Bolts and Nuts through the fixing holes in the Connecting Arm Adaptor Adaptor and the Connecting Arm. piece FIGURE 17 Step 12...

  • Page 24: Wall Mount Pedestals (Gate Inward Opening)

    SECTION 6 OPERATOR INSTALLATION Critical Dimensions • The Gate opens outwards but motor remains inside property • 250mm Drive Arm must 743mm be used Long Connecting Arm • required 743mm 84mm Gate bracket FIGURE 19. OUTWARD SWING - DRIVE ARM SHOWN IN GATE CLOSED POSITION 6.4.
  • Page 25 SECTION 6 OPERATOR INSTALLATION Step 5 Mark point “S5” on the ground using a plumb bob. Setup line FIGURE 21. MARKING SETUP LINE Step 6 100mm Mark horizontal line shown on pillar 100mm below the top of the Gate Bracket. FIGURE 22.
  • Page 26 SECTION 6 OPERATOR INSTALLATION Control Step 8 Install the cable and bolt the Wall Bracket to the wall using at least M12 rawl bolts. FIGURE 24. MOUNT PEDESTAL Motor Step 9 Bolt the Pedestal Adaptor onto the base of the Motor. Flat washer Pedestal...
  • Page 27 SECTION 6 OPERATOR INSTALLATION Step 11 Loosely fit the Drive Arm to the Connecting Arm so that it can be cut to the correct length once the Drive Arm and Connecting Arm are collinear and with the gate in the closed position. Ensure that the Connecting Arm has sufficient length within the connecting tube so that both cross-bolts can be used. Attach Connecting Arm to the Gate Bracket and gate Cut here Connecting Drive Arm...

  • Page 28: Electrical Connections

    SECTION 7 ELECTRICAL CONNECTIONS 7. Electrical Connections 7.1. CP77 Controller Double/single swing controller with multiple features. FIGURE 30 page 28 www.centsys.com...

  • Page 29: Motor And Limit Switch Connections

    SECTION 7 ELECTRICAL CONNECTIONS 7.2. Motor and Limit Switch Connections MOTOR FUSE RATING - 8A Slow Blow. CP77 Control Card Motor 1 Motor 2 MASTER SLAVE FIGURE 31. CP77 page 29 www.centsys.com...

  • Page 30: Radio Connections

    SECTION 7 ELECTRICAL CONNECTIONS 7.3. Radio Connections CP77 Control Card CENTURION RX LEARN ERASE 12V/24V + 12V/24V - NO CODING SWITCHES FIGURE 32. EXAMPLE 1 CP77 Control Card TYPICAL RADIO RECEIVER CODE SWITCHES 12V/24V - 12V/24V + TYPICAL TRANSMITTER (REMOTE) For details of setting code switches, refer to radio manufacturer.

  • Page 31: Intercom Connections

    SECTION 7 ELECTRICAL CONNECTIONS 7.4. Intercom Connections • Many different intercom types are available • Only signals necessary to interface intercom to CENTURION’s controller are shown • Consult intercom manufacturer for full wiring diagrams Intercom 12V - CP77 Control Card FIGURE 34 page 31 www.centsys.com...

  • Page 32: Solenoid Lock

    SECTION 7 ELECTRICAL CONNECTIONS 7.5. Solenoid Lock A Solenoid lock is used typically on single and double swing gates. Solenoid Lock 12V + CP77 Control Card FIGURE 35. OPTION 1 7.6. Magnetic Lock Magnetic Lock 12V RELAY 12V + COIL MAGNET SUPPLY Could be +12V from gate motor battery depending on the type of magnetic lock used.

  • Page 33: Infrared Beams

    12V - FIGURE 37 7.8. Closing Infrared Beams (Photon Infrared Beams) CP77 Control Card Receiver 12V + 12V - Wireless IRB Transmitter Please contact Centurion Systems (Pty) Ltd for directions on wiring Infrared Beams in an opening configuration. FIGURE 38 page 33 www.centsys.com...

  • Page 34: Pedestrian Keyswitch

    SECTION 7 ELECTRICAL CONNECTIONS 7.9. Pedestrian Keyswitch CP77 Control Card Spring Return Switch FIGURE 39 page 34 www.centsys.com...

  • Page 35: Holiday Lockout

    SECTION 7 ELECTRICAL CONNECTIONS 7.10. Holiday Lockout CP77 Control Card CENTURION Receiver 12V RELAY 12V + COIL LOCK 2 Position Switch LOCK Relay must have latching contact. FIGURE 40 CP77 Control Card Pushbutton keypad 12V RELAY 12V + COIL LOCK Relay must have latching contact.

  • Page 36: Free-Exit Loop

    SECTION 7 ELECTRICAL CONNECTIONS 7.11. Free-Exit Loop CP77 Control Card 12V - 12V + Loop Detector CENTURION FLUX SA inductive loop detector is shown above. Modify wiring if other makes of detectors are used. FIGURE 42 7.12. Remote Autoclose Switch CP77 Control Card Autoclose toggle AUTOCLOSE...

  • Page 37: Status Led

    SECTION 7 ELECTRICAL CONNECTIONS 7.13. Status LED CP77 Control Card Status LED ANODE + CATHODE - FIGURE 44 Gate Status LED Indication Mains Loss 2 flashes / 2 sec Battery Low 3 flashes / 2 sec Collision Detection 4 flashes / 2 sec Gate Closed Gate Open Gate Opening Slow even flash Gate Closing Fast even flash TABLE 6 page 37...

  • Page 38: Pillar Lights

    SECTION 7 ELECTRICAL CONNECTIONS 7.14. Pillar Lights Pillar light LIVE NEUTRAL EARTH 220V AC supply LIVE NEUTRAL EARTH FIGURE 45 7.15. Remote Pillar Light Control CP77 Control Card Toggle switch OVER-RIDE FIGURE 46 page 38 www.centsys.com...

  • Page 39: Battery Charger Transformer Supply

    SECTION 7 ELECTRICAL CONNECTIONS 7.16. Battery Charger Transformer Supply 7.16.1. Option 1 Plug-in transformer in the residence. Plug-in or enclosure- mounted 15V AC 15V AC CP77 Control Card FIGURE 47. OPTION 1 7.16.2. Option 2 Enclosure-mounted charger transformer mounted at the gate. Plug-in connector CP13E...

  • Page 40: Solar Panel

    FIGURE 49 * In a Solar application if the R6 statuses need to be monitored, the Mains Fail 2 Flash indication can be suppressed by linking the +12V DC output to one of the 15 V AC Supply inputs as indicated in the image.

  • Page 41: Light Industrial And Industrial Harness Connection

    Earth system at the gate using a copper earth spike • Ensure that system is connected to Eskom or main earth • Cabling from earth rod to PSU must be as heavy as possible (± 4mm) R6 Operator Earth Spike Earth Return Cable FIGURE 51 page 41 www.centsys.com...

  • Page 42: Commissioning

    SECTION 8 COMMISSIONING 8. Commissioning 8.1. Control Card Setup • Identify status LED which will give information on gate status (e.g. whether gate should be open or closed) • Select dipswitch settings to give required mode of operation (CP77 only) • Select “autoclose” if required (e.g. using sw1 on CP77) • Set autoclose timer potentiometers to minimum initially and adjust time to suit after commissioning •...

  • Page 43: Connecting The Battery

    FIGURE 54 For maximum security when using an R6 Swing operator, the Drive Arm and Connecting Arm must be collinear (in a straight line) when the gate is in the closed position with the Connecting Arm attached to the gate. To ensure that this condition is met, the position of the Drive Arm will need to be rotated by connecting the motor directly to a battery.
  • Page 44 SECTION 8 COMMISSIONING Limit Switch 1 (Closing) To set the closed limit position, loosen the clamping bolt that is holding the plastic arms to the shaft Limit and gently rotate the plastic arm Arm 1 until the switch clicks. The closed limit is now set and can be adjusted Limit Clamping Bolt...

  • Page 45: Collision Sensing Adjustment

    SECTION 8 COMMISSIONING 8.4. Collision Sensing Adjustment Adjust the settings on the control card such that the gate(s) will open and close reliabily, but not cause damage to persons or objects in the path of the gate. Note the difference during closing (Figure 58) and opening (Figure 59) directions.

  • Page 46: Installation Handover

    Centurion Systems (Pty) Ltd does not accept any liability caused by improper use of the product, or for use other than that for which the automated system was designed.

  • Page 47: Warranty Information

    4. Has been repaired by any workshop and / or person NOT previously authorised by the manufacturer. 5. Has been repaired with components not previously tested, passed or authorised by Centurion Systems (Pty) Ltd, South Africa or one of its subsidiary companies. page 47 www.centsys.com...
  • Page 48 The CENTURION and CENTSYS logos, all product and brand names in this document that are accompanied by the TM symbol are trademarks of Centurion Systems (Pty) Ltd, in South Africa and other territories; all rights are reserved. We invite you to contact us for further details.

Table of Contents