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MONTAGUE LEGEND V136 Series Instruction Manual

Gas fired heavy duty convection oven ranges
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,
Effective October 1, 2001: All Montague
heavy duty ranges and broilers will be built
with orifices and regulators set to operate on
6" W.C. manifold pressure.
(
MONTAG UE �GEND
Gas Fired Heavy Duty
Convection Oven Ranges
These Instructions should be read thoroughly before attempflng Installation.
Set up and Installation should be performed by qualified Installation personnel.
Keep area around appliances free and clear from combustibles.
THE MONTAGUE COMPANY
TEL: 510/785-8822 FAX: 510/785-3342
Models:
V136Series
PLEASE RETAIN THIS MANUAL
FOR FUTURE REFERENCE.
1830 STEARMAN A VENUE, P.O. BOX 4954
HAYWARD, CA 94540-4954
You must specify the manifold pressure and
gas type listed on the model identification
plate to order replacement burner valves,
orifices, or pressure regulators.
'

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Summary of Contents for MONTAGUE LEGEND V136 Series

  • Page 1 TEL: 510/785-8822 FAX: 510/785-3342 Effective October 1, 2001: All Montague You must specify the manifold pressure and heavy duty ranges and broilers will be built gas type listed on the model identification with orifices and regulators set to operate on plate to order replacement burner valves, 6"...
  • Page 2 FOR YOUR SAFETY: CONTENTS WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or de ath. Read the ope rati n g and We cannot assume responsibility for damage incurred in transit. We will, however, be glad to furnish you with necessary documents to support your claim.
  • Page 3 INSTALLATION The Montague gas ranges are manufactured for use with the type of gas indicated on the nameplate. The Montague heavy duty gas convection oven type ranges are produced with the best possible material and workmanship. PROPER INSTALLATION IS ESSENTIAL FOR SAFE ANO EFFICIENT TROUBLE-FREE OPERATION.
  • Page 4 INSTALLATION PROVISIONS MUST BE MADE rOR ADEQUATE AIR SUPPLY TO THE UNIT. VENTILATING HOOD The range (s) must be in�talled under a properly designed ventilating hood. The hood should extend at least 6" beyond all sides of the unit. The hood should be connected to an adequate mechan�cal exhaust system. Information on the construction and installation of ventilating hoods may be obtained from the "Standard for the Installation of Equipment for the Removal of Smoke and Grease Laden Vapors from Commercial Cooking Equip­...
  • Page 5 INSTALLATION Install door handle and secure with screws that are provided. Observe "UP" marking on handle for correct orientation. If top castings are removed, identify castings so they are replaced in the same position and on same range as when received from the factory.
  • Page 6 INSTALLATION ----- ADJUSTING BOLT FIG. l FIG. 2 GAS APPL IANC E REGU LATO R A GAS APPLIANCE PRESSURE REGULATOR SUITABLE FOR THE BATTERY APPLICATION AND ADJUSTED FOR THE MANIFOLD PRESSURE SPECIFIED ON THE RANGE NAMEPLATE MUST BE FURNISHED BY THE INSTALLER AT THE TIME OF INSTALLATION.
  • Page 7 INSTALLATION GAS CONNECTION Before connecting the range battery to the gas supply line, be sure that all new piping has been cleaned and purged to prevent any foreign matter from being carried"into the controls by the gas. In some cases, filters or drops are recommended.
  • Page 8 INSTALLATION WARNING: ELECTRICAL GROUNDING INSTRUCTIONS THIS APPLIANCE IS EQUIPPED WITH A THREE-PRONG (GROUNDING) PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED THREE-PRONG RECEPTACLE. DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG.
  • Page 9 INSTALLATION BURNER ADJUSTMENT The efficiency of the range depends on a delicate balance between the supply of air and volume of gas so that complete combustion is achieved. Whenever this balance is disturbed, poor operating characteristics occur. The air supply is controlled by an air shutter on the front of the burner.
  • Page 10 OPERATION OPERATING INFORMATION FOR THE RANGE HAS BEEN PREPARED FOR USE BY QUALIFIED AND/OR PROFESSIONAL OPERATING PERSONNEL. CAU T ION DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND VENTILATION AIR KEEP THE APPLIANCE AREA FREE AND CLEAR FROM TO THE RANGE. COMBUSTIBLES.
  • Page 11 OPERATION 4. After pilot burner ignites, continue to hold red button depressed for 30 to 45 seconds or until pilot remains burning when button is released. If pilot goes out, repeat process. 5. Close pilot access door and replace burner access panel. 6.
  • Page 12 OPERATION procedures and techniques may require some modification for successful results. A general rule which will assist in better operation, is cooking time will be less and temperatures should be 25 to 75 degrees lower than those called for in standard recipes. For convection oven cooking, reduce temperature 25 to 75 degrees from those given in standard recipes.
  • Page 14 COOKING HINTS (Cont. ) & BAKING DIFFICULTIES PROBABLE CAUSES UNEVEN BAKES Insufficient heat input. Warped pans. Warped oven racks. Uneven loading of pan or pans. Fan Off. Oven not level causing dough to run to side or rear of pan. SPOTTY PIE BOTTOMS Overworked pastry.
  • Page 15 COOKIN G HINTS & (Cont. ) BAKING DIFFICULTIES PROBABLE CAUSES CRACKED CAKES 1. Too high temperature. 2. Too fast cooling. UNDERDONE PIE BOTTOMS (ADVISABLE TO BAKE ON COOKIE SHEET) 1. Pastry too rich. 2. Pastry too thick. 3. Warped pie tins (When used on cookie sheet) HEAVILY COLORED PIE RIMS 1.
  • Page 16 MAINTENANCE CAUTION DISCONNECT POWER BEFORE CLEANING OR SERVICING. EACH OVEN SECTION HAS A SEPARATE ELECTRICAL SUPPLY CONNECTION. CARE AND CLEANING The complete range should be given a periodic general cleaning. Lint and grease suspended in the air tend to collect in passages. Therefore, all flueways, air passages and openings, burner ports, primary air openings, etc.
  • Page 17 (3 ) Reapply if not entirely removed (any film remaining over top of material will prevent self-cleaning action.) (4) If necessary, apply Montague Oven Cleaner with a hard nylon brush. (5) Remove loosened particles with a damp cloth. Note: Steam may be used where it is available.
  • Page 18 MAINTENANCE WEEKLY: Open Top Section should be washed in a solution of washing soda and water (after they are entirely cooled). Remove and wash drip pan under burners. Brush burner head weekly with a stiff wire brush and clean clogged ports with stiff wire or ice pick.
  • Page 20 SERVICE If the closed circuit check shows thermocouple output is greater than 8 millivolts and pilot will not remain lit when reset button is released, replace safety pilot magnet assembly. TH ERMOCOUPLE OUTPUT MV RANGE CLOSED CIRCU IT NORMAL NOT LESS THAN 1 5 - 25 3.
  • Page 22 S ERVICE THE BY PASS M UST BE SET CARE FU LL Y AND ACC U R ATELY AS FOLLOWS : 1. Light burners and turn Dial (A) counterclockwise and to a point midway between the "Gas On " mark and the next graduation to the right of it (shown by "X"...
  • Page 23 SERVICE knob portion firmly and pull. This will expose the calibration plate. Dial is held to the shaft with a friction fit. There are no screws. Field recalibration is seldom necessary, and should not be resorted to unless experience with cooking results definitely proves that the control is not maintaining the temperature to which the dial is set.
  • Page 24 SE RVIC E 4. R emove dial. 5. With a screwdri ver, turn the bypass flame adj uster screw counter­ clockwise to increase the bypass flame or clockwise to decrease it until the flame over the entire burner is approximately 1/8" high . Replace dial.
  • Page 25 SERVICE REMOVAL OF OVEN BURNER AND PILOT BURNER CAUT ION : Turn off gas at manual shut off valve next to the appliance BEFORE attempting to loosen any gas connections. 1. Close manual shut off valve. 2. Remove burner access panel. 3.
  • Page 26 SERVICE CAUTION : BEFORE REP LACING OVEN INTERIOR LINER BOTTOM , SEAL THE SIDE AND REAR FLANGES WITH FURNACE CEMENT TO PREVENT AIR LEAKS INTO COMBUSTION CHAMBER. AIR LEAKS INTO THE COMBUSTION CHAMBER COULD ADVERSELY A FFECT BURNER OPERATION. REMOVAL OF MOTOR AN D BLOWER WHEEL ASSEMBLY CAUTION : DISCONNECT ELECTRICAL POWER TO RANGE BEFORE SERV ICING .
  • Page 27 SERVICE IMPORTANT: WHEN INSTALL ING BLOWER WHEEL ON MOTOR SHAFT, POS IT ION BLOWER WHEEL SO THAT IT W ILL NOT RUB AGA INST BOLT HEADS ON MOUNT ING PLATE OR CONTACT FAN BAFFLE. MO T ORS One of the fol l owing is used on each oven: ELECTR ICAL CHARACTERIST ICS PART NO.
  • Page 28 SERVICE OPE R ATION A L D I F FICU L T I ES & PROBAB LE CAUSES OVEN PI LOT BURNER GOES OUT : 1. Gas Shut Off. 2. Poor draft in fl ue snuffs out fl ame. 3. Too much draft pu l l s fl ame away from thermocoupl e. 4.
  • Page 29 SERVICE Orlftce Size Chart Drill Size � - , � r , . r . � !f • (FRONT) (REAR) A FRY TOP B 1 2 HOT TOP C 1 8 HOT TOP D OPEN TOP E OVEN F EVEN HEAT HOT TOP & FRY TOP Type of Burner Open Top 1/2 Hot Top...
  • Page 30 V l 36 ; V R 26 W I R I NG D I AG R A M 1 2 0 v ; I PH ; 60 Hz , - - - - - - - - - 7 I TEM DESC R I PT I ON S W I TCH , PAN MOTOR ( S P E C ! FY...
  • Page 31 � V 1 36 SER I ES MONTAGUE ® CONVECT ION OVEN TYPE ,.;.., / j 'Y >e "" / I . � / . · · . & HEAVY DUTY GAS RANGE ® : / 7 /� � - �· : <-1...
  • Page 32 V l 36 SERIES MONTAGUE CONVECTION OVEN TYPE HEAVY DUTY GAS RANGE PART NO. I TEM DESCRI PT I ON I TEM PART DESCR I PT I ON 03604-3 Panel , Door - PTO 06 1 34-4 0 1 2 7 7 - 7...
  • Page 35 Speci fy Gas & Mani fold Pressure £ � Speci fy Swi ng & Spec i fy Wi dth � © No . l 0 S C - 1 1 1 8 6 • • 1 830 St, The Montague Company Avenue Hayward, California 94545...
  • Page 36 Speci fy Gas & Mani fold Pressure �� \ Speci fy Wi dth MONTAGUE HEAVY DUTY GAS RANGE TOP SECTION EVEN HEAT 12" AND 18" WIDE P LEASE ORDER BY PART NO . AND DE SCR I PT I ON I T E M PART NO .
  • Page 37 In order to establish full compliance with Proposition 65, we attached a yellow warning label to each gas fired unit manufactured by the Montague Company. Carbon monoxide would not be present in concentrations that would pose a "significant risk" to the consumer when the equipment is installed, operated and maintained as follows: 1 .