LOCKEY USA PB2500 Installation Instructions

Lockey USA PB2500 Installation Instructions
PATENTED LATCH AND STRIKE
The device will only lock
when the strike enters into
the latch and depresses the
silver colored Latch Guard.
Depressing the Push Bar will
not move or rotate the latch.
STEP 1: PREP DOOR
Tools needed:
#2 Phillips Screwdriver #16, 1/4", 3/8" Drill Bits
Hammer 1-1/4", 5/8" Drill Bits (Trim)
Center Punch Level
Tape Pencil
Drill Hack Saw (for field cutting)
1. For devices installed with LTD or 08L Series Trim, use
the trim template.
2. Fold template at perforation and place at the meeting
edge of stop and door face.
3. Tape mounting template to door at a suggested height
of 40-5/16" from finish floor level.
4. Drill door and frame mounting holes per drill chart on
template.
ALUMINUM DOORS
STOP
DOOR
Blade stop must be partially
DRILL
removed (shown) to clear Latch.
CHART
FIT DEVICE TO DOOR
Door widths other than 36" or 48", use the formula:
Distance between stops less 1-7/16" = Housing length
COVER
X-(1 7/16)"
1. Cut housing with cover installed.
2. Once cut, remove cover.
3. Slide mounting bracket into track of housing.
NOTE:
Use mounting bracket as a guide to drill mounting holes.
STEP 2: MOUNT DEVICE AND STRIKE
1. Use Mounting Template. Drill holes A and B.
Drill hole C if using Outside Trim.
2. Remove Device from box and slide push bar/
chassis assembly beyond notched housing exposing
mounting holes. If field cutting is required, see step 1.
3. Remove Nose Piece from Pack "A" and position on
chassis as shown. Using 2 ea. 12-24 MS and 2 ea. Sex
Bolts, mount to door. (See inset to the right)
4. Remove Notched Push Bar End Cap from
Pack "A" and install on latch end of device.
5. Slide Sign/ Insert into grooves of Push Bar
and install Solid Push Bar Cap from Pack "B".
6. Level the device on the door. Using Mounting
Bracket as a guide, mark rear hole locations and
drill holes.
7. Install Housing End Bracket with 2 ea. 12-24 MS and
Sex Bolts.
8. Install Nose Piece screws. See Drawing.
9. Electrical Options: Prep device and door for specified
power transfer.
10. Slide extrusion cover into housing and install
Housing Rear End Cap with 10-32 screw from Pack "B".
STEP 3: SECURE STRIKE
1. Using "A" Mounting Holes, mount strike with 12-24
MS as shown in above drawing. Do not tighten
2"
screws.
2. Adjust Strike to allow a 1/32" to 1/16" gap between
the door face and the edge of stop. Tighten screws.
3. Test device operation. Strike may need further
adjustment due to door conditions and/or
weatherstripping.
4. Drill and tap "E" center mounting hole.
5. Install 12-24 MS in center of strike.
HOUSING
TROUBLESHOOTING TIPS
FLUSH
Q. Device does not lock.
A. - The strike may not be adjusted properly. See step 3.
- The Housing Extrusion must be 1-3/16" from edge of stop. A shim may be required.
MOUNTING
BRACKET
MEASURE HERE
ALARM
MOUNTING
Q. Depressing the push bar will not unlock device.
BRACKET
A. - Notched Push Bar End Cap must be installed on the Push Bar end closest to the latch.
Q. Outside key control will not unlock device.
A. - Nosepiece Key Cam must be parallel to the ledge when installed. See drawing above.
- Tailpiece of the rim cylinder must be in the vertical position.
IMPORTANT: Nosepiece Key Cam must be parallel
Shim, only if needed
1/32" to 1/16" Gap
Center Screw
Warranty is void if center screw is not installed.
1-3/16": No Shim
1-1/4": 1 Shim
1-5/16": 2 Shims
Key cam
Ledge
Optional
CYLINDER DOGGING
For Technical Support, contact LockeyUSA at
support@lockeyusa.com or 888.395.0163