Page 1 Operator’s Manual Serial number range GTH-3007 From s/n: 20204 To s/n: 20364 AGRI-730 From s/n: 20181 To s/n: 20363 With Maintenance Information Second Edition First Printing Part No. 57.0009.0445...
Page 2: Table Of Contents
Warranty ..........Page 137 Technical Assistance Service Routine Check List ......Page 143 Telephone: +39 075 9418129 +39 075 9418175 e-mail: UMB.Service@terex.com Original Instructions Second Edition: First Printing, January 2010 For the electronic version of this manual visit www.genielift.com/operator_manuals.asp © Copyright 2006...
Page 3: Introduction
Second Edition - First Printing Operator's Manual Introduction Symbols Safety alert symbol: used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death DANGER Red: indicates a hazardous situation which, if not avoided, will result in death or serious injury.
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Page 5: Machine Identification
Second Edition - First Printing Operator's Manual Machine Identification Check that the operator handbook refers to the MACHINE IDENTIFICATION PLATES delivered machine. The following data plates are applied on the machine: DESIGNATION: Machine data plate ROUGH TERRAIN VARIABLE REACH TRUCK The identification plate contains the main identification data of the machine like model, serial number and year of manufacture.
Page 6 Operator’s Manual Second Edition - First Printing Machine Identification CE MARKING IDENTIFICATION PLATES OF THE MAIN PARTS This machine fulfils the safety requirements of The plates of the main components, not directly the Machinery Directive.The conformity has been manufactured by TEREXLIFT srl (for instance, certified and the placing of the CE marking on the engines, pumps, etc.), are located where originally machine demonstrates compliance with the regulatory...
Page 7: Symbols Used On The Machine
Second Edition - First Printing Operator's Manual Symbols Used On The Machine General Alarm Fuel Level Low Engine Oil Parking Brake Battery Charge Pressure L o w H y d r a u l i c O i l Hydraulic Oil Filter Hydraulic Oil Filter Turn Signals High Beam...
Page 8 Operator’s Manual Second Edition - First Printing Symbols Used On The Machine HAZARD PICTORIAL DESCRIPTIONS Electrocution Falling Object Maintain required No people under Fall Hazard Hazard Hazard clearance. load. Explosion/Burn Allow system to No riders. No smoking. No Burn Hazard Hazard cool.
Page 9: Labels And Plates Applied On The Machine
Second Edition - First Printing Operator's Manual Labels And Plates Applied On The Machine Shading indicates decal is hidden from view, i.e. under covers. Part No. 57.0009.0445 GTH-3007 - AGRI-730...
Page 10 Operator’s Manual Second Edition - First Printing Labels And Plates Applied On The Machine Use the pictures on these pages to verify that all decals are legible and in place. Use the pictures on these pages to verify that all decals are legible and in place. The following chart shows quantities and description too.
Page 11 Second Edition - First Printing Operator's Manual Labels And Plates Applied On The Machine Ref. Decal Code Description 09.4618.0786 Label - Testing ports 09.4618.0786 NOTICE 09.4618.0776 Label - Upper Door Unlock System 09.4618.0776 QUICK GUIDE FOR THE USE Optional 2506 STARTING THE MACHINE USING THE JOYSTICK •...
Page 12 Operator’s Manual Second Edition - First Printing Labels And Plates Applied On The Machine Ref. Decal Code Description 09.4618.0484 09.4618.0485 GTH-3007 Cosmetic - Genie GTH-3007 09.4618.0984 09.4618.0736 Cosmetic - Genie AGRI-730 AGRI-730 09.4618.0734 09.4618.1023 09.4618.0924 Burn/Explosion Hazard 09.4618.0924 09.4618.0925 Crush Hazard 09.4618.0925...
Page 13 Second Edition - First Printing Operator's Manual Labels And Plates Applied On The Machine Ref. Decal Code Description 09.4618.1001 Label - Maintenance Collar 09.4618.1001 NOTICE Label - Upper Door External Unlock 09.4618.1025 System 09.4618.1025 09.4618.0986 Crush Hazard 09.4618.0986 09.4618.0923 Burn Hazard 09.4618.0923 INSTRUCTIONS 09.4618.1033 Label - Mechanical Gear Instructions...
Page 14 Operator’s Manual Second Edition - First Printing Labels And Plates Applied On The Machine Ref. Decal Code Description ROPS-FOPS cab type-approval plate. This plate shows the type-approval data of 09.4616.0100 the driving cab according to ROPS - FOPS regulations. Machine data plate. The identification plate TEREXLIFT srl - ZONA INDUSTRIALE - 06019 UMBERTIDE (PG) - ITALY Tel.
Page 15: Safety Precautions
Second Edition - First Printing Operator's Manual Safety Precautions SAFETY DEVICES DAMAGED MACHINE HAZARDS • Do not use a damaged or defective machine. • Do a thorough pre-operation inspection of the machine and test all functions before each work shift. Tag and remove from service a damaged or defective machine.
Page 16 Operator’s Manual Second Edition - First Printing Safety Precautions GENERAL REMARKS Not observing the instructions Most accidents occurring while working, repairing or and safety rules in this manual maintaining machines, are caused by not complying may result in death or serious with the basic safety precautions.
Page 17 Second Edition - First Printing Operator's Manual Safety Precautions REQUISITES OF THE PERSONNEL IN CHARGE Requisites of the SERVICEMEN Requisites of the MACHINE OPERATORS The personnel charged with the machine maintenance The operators who use the machine regularly or shall be qualified, specialised in the maintenance occasionally (i.e.
Page 18 Operator’s Manual Second Edition - First Printing Safety Precautions OTHER DANGERS Hazards on the JOBSITE Always take into account the features of the job site WORKING CLOTHES where you are going to work: During work, but especially when maintaining or •...
Page 19 Second Edition - First Printing Operator's Manual Safety Precautions OPERATION or MAINTENANCE hazards • When entering/leaving the cab or other raised parts, always face the machine; never turn the Before any operation, following precautions should back. be taken: • First of all, make sure that the maintenance interventions have been carried out with care according to the established schedule.
Page 20 Operator’s Manual Second Edition - First Printing Safety Precautions • Do not lubricate, clean or adjust moving parts. • When working, do not give instructions or signs to several people at the same time. Instructions • Do not carry out operations manually when and signs must be given by one person only.
Page 21 Second Edition - First Printing Operator's Manual Safety Precautions EXPLOSION OR FIRE hazards DAMAGED COMPONENT hazards • Do not start the engine if you smell or detect • Do not use battery chargers or batteries with a LPG, gasoline, diesel fuel or other explosive voltage above 12V to start the engine.
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Page 23: Description Of The Main Components
Second Edition - First Printing Operator's Manual Description Of The Main Components 1. Forks 2. 2 boom section 3. 1 boom section 4. Engine hood 5. Driving cab 6. Front axle 7. Chassis 8. Left front wheel mud-guard 9. Left front wheel reduction gear AGRI-730 Left rear wheel reduction gear 11.
Page 24 Operator’s Manual Second Edition - First Printing Description Of The Machine Machine General Description. The machine mainly consists of a mobile carriage, a suitable engine compartment consisting of a fixed equipped with an operator’s cabin and a telescopic lower bay made in steel and of a upper bonnet which boom with a load handling attachment articulation can be opened to allow servicing activities in the capable to handle and carry payloads not exceeding...
Page 25 Second Edition - First Printing Operator's Manual Description Of The Machine WARNING installed on the front and rear axles in such a way the steering angle is proportional to the steering wheel turns. The service brake pedal is linked to a brake pump Effecting changes or carrying out interventions which, according to the pushing force on the pedal, on the machine other than those of routine...
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Page 27: Controls And Instruments
Second Edition - First Printing Operator's Manual Controls And Instruments GTH-2506 09.4618.0834 1. Fresh Air Flap 10. Gas Pedal 2. Forward/reverse Gear Selector - Horn 11. Instruments Dashboard 3. Steering Column Angle Adjustment 12. Cab Heater Control Knob 4. Turn Signals - Windscreen Washer - Ligths 13.
Page 28 Operator’s Manual Second Edition - First Printing Controls And Instruments Forward/reverse gear selector switch Ignition switch Three-position switch with lock in neutral position: Three-position switch: Neutral position; no gear engaged No circuit under voltage, key can be removed and engine is stopped Shift lever to pos.
Page 29 Second Edition - First Printing Operator's Manual Controls And Instruments Turn signals - Windscreen wiper - Lights Lights function: To switch the handler lights, lever can be set to three Windscreen washer function: different positions along its horizontal axis: Push the second stage of the lever along its axis to low beam ON, stable condition direct a jet of water onto the cab windscreen.
Page 30 Operator’s Manual Second Edition - First Printing Controls And Instruments Brakes Accelerator control Gas Pedal Service Brake Pedal Its pressure controls the engine rpm and the machine Gradually step on the brake pedal to decelerate speed. It is fitted with an adjustable stop in the lower and stop the machine.
Page 31 Second Edition - First Printing Operator's Manual Controls And Instruments Speed control Continuous oil flow 29 Mechanical Gear switch Flow Button Pushbutton with red glass cap, it is used to engage Pushbutton with orange glass cap, with two stable 1st or 2nd gear. Push the button to select the required positions.
Page 32 Operator’s Manual Second Edition - First Printing Controls And Instruments Safety and emergency devices 8 Hazard Warning Lights Switch Load Limiter Disable Selector Fitted with on-off position, it switches on the turn The load limiter can be deactivated operating the signals simultaneously.
Page 33 Second Edition - First Printing Operator's Manual Controls And Instruments Auxiliary drive controls 31 A/C Switch (OPTIONAL) 23 Cab Heater Fan Switch Two-position switch: Three-position switch: 0 Fan OFF 0 A/C OFF 1 Low speed 1 A/C ON 2 High speed 32 Auxiliary Hydraulic Circuit (OPTIONAL) 24 Road Lights Switch Two-position switch.
Page 34 Operator’s Manual Second Edition - First Printing Controls And Instruments Instruments Engine coolant temperature indicator Fuel gauge This indicates the engine coolant temperature. If the This indicates the fuel level in the tank. finger is in the red zone and the warning light comes If the fuel level is low (reserve), the relevant warning on, you must stop the machine and find and rectify light comes on.
Page 35 Second Edition - First Printing Operator's Manual Controls And Instruments Warning lights (ref. 11) hydraulic oil for a correct functioning. Replenish and eliminate the oil leak. 11.1 Warning light - low battery charge 11.10 General alarm warning light Signals a low charge by the alternator. This red light comes on to warn of a problem of the 11.2 Warning light - low engine oil pressure machine.
Page 36 Operator’s Manual Second Edition - First Printing Controls And Instruments CONTROL LEVER Handlers are equipped with a multipurpose electro- proportional lever which allows operating all machine movements. When shifted to one of the four directions (right/ left, forwards/backwards) it controls the boom lifting/lowering and the forward/back pitching of the attachment frame.
Page 37 Second Edition - First Printing Operator's Manual Controls And Instruments Function selection The lever is enabled to carry out the following motions: • Boom lowering/lifting shift the control lever to A or B • Boom extraction/retraction press button 2 and shift to A or B without moving the control lever •...
Page 38 Operator’s Manual Second Edition - First Printing Controls And Instruments Lifting/lowering the boom DANGER Before operating the boom, make sure that nobody is within the working range of the machine. To lift or lower the boom: • Smoothly shift the lever to position B to lift the boom or to position A to lower it.
Page 39 Second Edition - First Printing Operator's Manual Controls And Instruments Extending/retracting the boom DANGER Before operating the boom, make sure that nobody is within the working range of the machine. To extend or retract the telescopic elements of the boom: •...
Page 40 Operator’s Manual Second Edition - First Printing Controls And Instruments Pitching the attachment holding frame forward/back DANGER Before operating the boom, make sure that nobody is within the working range of the machine. To tilt forward/back the attachment holding frame: •...
Page 41 Second Edition - First Printing Operator's Manual Controls And Instruments Attachment coupling/release (optional) DANGER Optional Before operating the boom, make sure that nobody is within the working range of the machine. To coupling or release the attachment: • Press button 1 and smoothly shift the lever to position C to coupling or to position D to release Part No.
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Page 43: Inspections
Second Edition - First Printing Operator's Manual Inspections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection Make sure: performed by the operator prior to each work shift. The inspection is designed to discover if anything You learn and practice the principles of safe is apparently wrong with a machine before the...
Page 44 Operator’s Manual Second Edition - First Printing Inspections PRE-OPERATION INSPECTION • Make sure the operator’s manual is intact, legible * Make sure that all structural and other critical and placed inside the machine. components are present and the relevant • Make sure all decals are present and legible.
Page 45 Second Edition - First Printing Operator's Manual Inspections FUNCTION TESTS FUNDAMENTALS The function tests are designed to discover Test the Control Lever any malfunctions before the machine is put into 7 Using the control lever, momentarily raise and service. The operator must follow the step-by- lower the boom, tilt the forks up and tilt the step instructions to test all machine functions.
Page 46 Operator’s Manual Second Edition - First Printing Inspections WORKPLACE INSPECTION 16 Check the steering operation by turning the steering wheel approximately ¼ turn in each The workplace inspection helps the operator direction. determine if the workplace is suitable for safe Result: The front wheels and rear wheels machine operation.
Page 47: Operating Instructions
Second Edition - First Printing Operator's Manual Operating Instructions WARNING This chapter describes some techniques and provides instructions for a safe use of the machine fitted with standard forks. Before using different attachments, thoroughly read the chapter “Optional For a safe use of the machine, always check the attachments”.
Page 48 Operator’s Manual Second Edition - First Printing Operating Instructions ENTERING THE MACHINE ENTERING THE CAB WARNING To unlock the door latched in open position:  • Press button 4 to unlock   the door from the catch Always make sure that your hands and shoe soles are clean and dry before getting into the driving •...
Page 49 Second Edition - First Printing Operator's Manual Operating Instructions ADJUSTING THE SEAT A correct adjustment of the seat ensures the operator a safe and comfortable driving. The handler seat is fitted with devices which allow for the adjustment of the springing, the height and the distance from the controls.
Page 50 Operator’s Manual Second Edition - First Printing Operating Instructions 3 STEERING COLUMN ANGLE ADJUSTMENT ADJUSTING THE MIRRORS Both steering column and dashboard can be set to The machine is fitted with two external rear view a different angle. mirrors: To adjust the steering wheel angle, unlock lever 3 •...
Page 51 Second Edition - First Printing Operator's Manual Operating Instructions STARTING THE ENGINE For the low temperature starting, see paragraph “Low Temperature Starting”. • Engage the parking brake. • Put the forward/reverse speed selection lever to Engine cannot be started if the speed switch is neutral.
Page 52 Operator’s Manual Second Edition - First Printing Operating Instructions LOW TEMPERATURE STARTING • Connect the two batteries as shown in the In case of cold starting, use an oil with a SAE viscosity figure. Connect first the positive terminals of the adequate to the ambient temperature.
Page 53 Second Edition - First Printing Operator's Manual Operating Instructions STOPPING AND PARKING THE MACHINE DISCONNECTING THE BATTERY When possible, stop the machine on a dry, level and During maintenance or repair works, and while solid ground. Then: welding, turn off the battery cut-out switch located into the engine compartment below the •...
Page 54 Operator’s Manual Second Edition - First Printing Operating Instructions USING THE LOAD CHARTS WARNING The load charts 1 indicates the maximum permissible load in relation to the boom extension and the type of attachment used. To operate under safe conditions, always refer to these charts.
Page 55 Second Edition - First Printing Operator's Manual Operating Instructions LOAD LIMITER On the front top strut of the cab, there is limiter which warns the operator of the variation of stability of the machine and blocks any manoeuvre before the same reaches a critical condition. Description of the controls 1 Calibration selection button 2 Display...
Page 56 Operator’s Manual Second Edition - First Printing Operating Instructions HANDLING LOADS Alarm codes and resetting Adjusting the forks The limiter has diagnostic facilities to aid in the With FEM forks (optional) identification of failures of the transducers, breakages Forks shall be spaced to suit the load going to be of the cables or defects of the electronic system.
Page 57 Second Edition - First Printing Operator's Manual Operating Instructions WORKING PHASES WARNING WARNING The risks during load handling are principally in Operator have to survey his/her field of vision when operating the truck. the rearward direction during the reversing part of the manoeuvre.
Page 58 Operator’s Manual Second Edition - First Printing Operating Instructions Unloading phase • Drive to the unloading point with straight wheels and bring the machine to a smooth stop leaving enough space to operate the boom. • Put the parking brake and set the transmission to neutral.
Page 59 Second Edition - First Printing Operator's Manual Operating Instructions WARNING CHANGING THE ATTACHMENT CAUTION Use only attachments directly manufactured or After substitution, visually check the attachment recommended by Terexlift and detailed in the is correctly coupled to the boom, before operating “Optional attachments”...
Page 60 Operator’s Manual Second Edition - First Printing Operating Instructions REAR TOWING HITCH _ ONLY AGRI-730 Version with HYDRAULIC LOCKING (optional) The machine is equipped with a fixed towing hitch To change an attachment, operate as follows: of class B. • Drive to the place where you will release the This hitch can tow 2 or 4 axle trailers with a maximum mounted attachment (when possible, a solid and...
Page 61: Transporting The Machine
Second Edition - First Printing Operator's Manual Transporting The Machine MOVING A DISABLED MACHINE ROAD OR SITE TRANSFER Tow the machine only when no alternative is possible, When travelling on public roads, strictly obey the since this operation may result in serious damage to local or national road traffic regulations.
Page 62 Operator’s Manual Second Edition - First Printing Transporting The Machine LIFTING THE MACHINE TRANSPORTING THE MACHINE ON OTHER VEHICLES When the machine shall be lifted, use only means To transport the machine on another vehicle, follow having a suitable capacity. The characteristic data the steps below: and the center of gravity details are listed in the •...
Page 63 Second Edition - First Printing Operator's Manual Transporting The Machine PARKING AND STORAGE Machine storage Short inactivity In case of extended inactivity of the machine, follow Always park the machine in a safe way after a working the above precautions. Additionally: day, a shift and at night.
Page 64 Operator’s Manual Second Edition - First Printing Transporting The Machine CLEANING AND WASHING THE MACHINE MACHINE DISPOSAL PROTECT THE Clean the machine in accordance with the following instructions: ENVIRONMENT • Remove any oil or grease traces with a dry solvent or a volatile mineral alcohol At the end of the machine life, call in a specialised •...
Page 65: Maintenance
Second Edition - First Printing Operator's Manual Maintenance Observe and obey: INTRODUCTION The operator can only perform t h e r o u t i n e m a i n t e n a n c e A thorough and regular maintenance keeps the operations envisaged in this machine in a safe and efficient working condition.
Page 66 Operator’s Manual Second Edition - First Printing Maintenance LUBRICANTS - HEALTH AND SAFETY PRECAUTIONS Health First aid A prolonged skin contact with oil can cause irritation. Eyes : In case of accidental contact with Use rubber gloves and protective goggles. After the eyes, wash with fresh water.
Page 67 Second Edition - First Printing Operator's Manual Maintenance ORDINARY MAINTENANCE Every 50 working hours or weekly A wrong or neglected maintenance can result in Jobs to be done in addition to those above possible risks for both operator and bystanders. Make sure maintenance and lubrication are carried 1.
Page 68 Operator’s Manual Second Edition - First Printing Maintenance Every 500 working hours or every six Every 1000 working hours or yearly months Jobs to be done in addition to those above Jobs to be done in addition to those above 1.
Page 69 Second Edition - First Printing Operator's Manual Maintenance MAINTENANCE INTERVENTIONS CAUTION WARNING High pressure lines must be replaced by qualified personnel only. Any foreign matters entering the closed circuit All maintenance interventions must be carried may result in a sudden deterioration of the out with engine stopped, parking brake engaged, working attachments flat on the ground and gear transmission.
Page 70 Operator’s Manual Second Edition - First Printing Maintenance ACCESS TO THE ENGINE COMPARTMENT CAUTION For any operation within the engine compartment, open the protection bonnet. Hood is equipped with lock & key and a supporting rod that holds it in position. T a k e a l l p r e c a u t i o n s w h e n From the engine compartment, you get access to: approaching the engine compartment.
Page 71 Second Edition - First Printing Operator's Manual Maintenance ENGINE AIR FILTER NOTICE Clean the engine air filter and replace the elements, when necessary. The inner element should be replaced every two times the outer element is replaced. Cleaning and changing the outer element: Never wash the cartridge with water or - Shut the engine down and engage the parking solvents.
Page 72 6 bar. On delivery, the machine is filled with a cooling mixture consisting of 50% water and 50% anti-freeze. TEREX PRO COOL Protection against boiling / freezing Product % Freezing point Boiling point -17°C...
Page 73 Second Edition - First Printing Operator's Manual Maintenance CHANGING THE HYDRAULIC OIL CHECKING THE OIL LEVEL IN THE TANK CAUTION To change the hydraulic oil, proceed as follows: 1 Stop the machine on a level ground and make Fine jets of hydraulic oil under pressure can sure the parking brake is engaged.
Page 74 Operator’s Manual Second Edition - First Printing Maintenance CHANGING THE OIL FILTER CARTRIDGE To change the hydraulic oil filter element, proceed as follows: 1 Stop the machine on a level ground and engage the parking brake. 2 Place a container of suitable size under the filter to collect any oil leaks.
Page 75 Second Edition - First Printing Operator's Manual Maintenance CAB AIR FILTER Every six months clean the air filter in the cab. Replace the cartridge if the filtering cloth is damged. Cleaning and changing the cartridge: - Shut the engine down and engage the parking brake.
Page 76 Operator’s Manual Second Edition - First Printing Maintenance OIL LEVEL IN THE (front/rear) WHEEL OIL LEVEL IN THE DIFFERENTIAL GEARS REDUCTION GEARS To check the oil level in the front and rear differential gears: • Stop the machine on a level ground and engage the parking brake.
Page 77 Second Edition - First Printing Operator's Manual Maintenance OIL LEVEL IN THE POWER DIVIDER GEARBOX To check the oil level in the power diver gearbox:  Filling plug • Stop the machine on a level ground and make  Drain plug sure the parking brake is engaged.
Page 78 Operator’s Manual Second Edition - First Printing Maintenance GREASING CAUTION CAUTION Before injecting grease into the greasers, Use only PTFE INTERFLON FIN GREASE LS 2 thoroughly clean them to avoid that mud, dust to lubricate the sliding parts of the telescopic or other matters can mix with the lubricant and section.
Page 79 Second Edition - First Printing Operator's Manual Maintenance TYRES AND WHEELS in the vehicle registration card. On new machines, and when a wheel has been disassembled or replaced, check the nut torque of the wheels every 2 hours until they stay correct. Torque: 400 N/m.
Page 80 Operator’s Manual Second Edition - First Printing Maintenance SHAFTING ALIGNMENT During operation, the alignment of the front and rear axles of the machine can be subject to variations. This can depend on an oil blow-by from the steering control circuit, or on a steering of both axles when front and rear wheels are not perfectly aligned.
Page 81 Second Edition - First Printing Operator's Manual Maintenance ADJUSTING THE SLIDING PADS OF THE BOOM SECTIONS  Any boom section is fitted with adjustable pads  located on the four sides of the profile. These pads are secured to both fixed and mobile part of every section.
Page 82 Operator’s Manual Second Edition - First Printing Maintenance CHECKING THE SAFETY DEVICES LOAD LIMITING SYSTEM. Checking the LOAD LIMITING SYSTEM It consists of a load cell fitted to the rear axle and (at every use) a display installed in the driving place. This device enables the operator to check the stability variation When power is turned on, the DLE load limiting system through a bar with 8 LED’s (4 green, 2 yellow and...
Page 83 Second Edition - First Printing Operator's Manual Maintenance SEAT SWITCH EMERGENCY STOP PUSHBUTTON Located inside the seat cushion, this micro switch Located on the dashboard, to the right of the steering prevents any machine transmission movements if the wheel.Pressing down this button stops the engine operator is not correctly seated in the driving seat.
Page 84 Operator’s Manual Second Edition - First Printing Maintenance SAFETY VALVES fitted to all CYLINDERS All machine’s cylinders are equipped with block DANGER valves: • Compensation cylinder Always use the lock ring of the lift cylinder (see • Lifting cylinder picture below), when carrying out maintenance •...
Page 85 Second Edition - First Printing Operator's Manual Maintenance CHECKING THE MACHINE START CONTROL (at every use) Attempt to start the engine with the forward or reverse gear put. To remove the block valves or the cylinders The engine must not start. If the engine starts, contact Lower the boom to the ground in a firm way since the TEREXLIFT Technical Service.
Page 86 Operator’s Manual Second Edition - First Printing Maintenance ELECTRICAL SYSTEM WARNING CAUTION • Do not use fuses having a higher amperage All maintenance interventions must be carried than that recommended, since they can out with engine stopped, parking brake engaged, damage the electric system seriously.
Page 87 Second Edition - First Printing Operator's Manual Maintenance FUSES AND RELAYS The electrical system is protected by fuses placed in the driving cab, on the left. Before replacing a blown fuse with a new one having the same amperage, find out and rectify the fault.
Page 88 Operator’s Manual Second Edition - First Printing Maintenance BATTERY STARTER BATTERY SPECIFICATIONS Volt 333 mm Length 175 mm Width 215 mm Height Weight 25 kg Check the electrolyte level every 250 working • To disconnect the battery, disconnect the • hours;...
Page 89 Second Edition - First Printing Operator's Manual Maintenance REFUELLING Part Product Capacity (litres) Diesel engine Engine oil Engine cooling system Water+antifreeze Fuel tank Diesel fuel Hydraulic system tank Hydraulic oil Front differential gear with reduction gear 4 + 1.7 Rear differential Front wheel reduction gears Rear wheel reduction gears PRODUCT SPECIFICATIONS...
Page 90 It is advisable to use an antifreeze mixture (50% water-50% antifreeze). At the delivery, the machine is refilled with: TEREX PRO COOL by VALVOLINE The use of this product guarantees protection to the circuit for 3 years or 7000 hours without having to add any dry coolant additive.
Page 91: Faults And Troubleshooting
Second Edition - First Printing Operator's Manual Faults And Troubleshooting FAULTS AND TROUBLESHOOTING WARNING This chapter represents a practical guide for the operator for fixing the most common failures and, at the same time, detecting those interventions that must be carried out by qualified technical engineers. Any repair work, maintenance or troubleshooting If you are unsure about anything, do not carry out must be carried out with machine stopped, boom...
Page 92 Operator’s Manual Second Edition - First Printing Faults And Troubleshooting PROBLEM CAUSES SOLUTIONS “ROAD” FUNCTION ON, EVEN WHEN • Check and replace fuse F5, if necessary • No “ROAD/JOBSITE” selection SELECTING THE “JOBSITE” FUNCTION NO BOOM LOWERING • Fuse blown F5 •...
Page 93 Second Edition - First Printing Operator's Manual Faults And Troubleshooting PROBLEM CAUSES SOLUTIONS • Stop and restart the machine to RESET the system. If the error message is still shown, address to E2PROM error the TEREXLIFT service centre to re- calibrate the machine.
Page 94 Operator’s Manual Second Edition - First Printing Faults And Troubleshooting TORQUE WRENCH SETTINGS D x p Pre-loading (N) Torque wrench setting (Nm) 10.9 12.9 10.9 12.9 M 4 x 0,7 1970 3930 5530 6640 M 5 x 0,8 3180 6360 8950 10700 10,1...
Page 95: Optional Attachments
Second Edition - First Printing Operator's Manual Optional Attachments INTRODUCTION This section provides information on the optional interchangeable attachments, especially manufac- tured for the handlers. Use only genuine attachments, described in this section, after having read their features thoroughly and understood their use. To install and remove the attachments, follow the instructions supplied in the “Operating Instructions”...
Page 96 Operator’s Manual Second Edition - First Printing Optional Attachments SHOVEL WARNING Attachment suitable for moving and loading loose material such as soil, sand debris, cereals, inert material. • When driving on a rise with loaded material, proceed in forward gear and travel with load CAUTION in the lowest possible position.
Page 97 Second Edition - First Printing Operator's Manual Optional Attachments Attachment suitable for moving and loading loose material such as soil, sand debris, cereals, inert material. Operation To load/unload the material, operate the rotation lever of the attachment holding plate. Maintenance Visually check the shovel for damage before using it.
Page 98 Operator’s Manual Second Edition - First Printing Optional Attachments BEET SHOVEL (ONLY FOR AGRI-730) (code 59.0201.8000) Application Quick-coupling attachment specifically for moving and loading loose materials. Safety Strictly obey the general safety precautions given in section “Safety”. Operation CAUTION When using the shovel, only load the material when the boom is completely retracted and only push against the heap with completely straight wheels.
Page 99 Second Edition - First Printing Operator's Manual Optional Attachments MULTIPURPOSE SHOVEL (ONLY FOR AGRI- NOTICE 730) (code 59.0201.6000) Attachment suitable for moving loose material. Do not use for digging operations. Application Quick-coupling attachment specifically for moving soil, sand, debris, cereals. Safety Strictly obey the general safety precautions given in section “Safety”.
Page 100 Operator’s Manual Second Edition - First Printing Optional Attachments STONES LOADING SHOVEL (ONLY FOR CAUTION AGRI-730) (code 59.0201.4000) Attachment suitable for moving superficial stones. Do not use for digging operations. Application Quick coupling attachment specifically for picking up stones. Safety Strictly obey the general safety precautions given in section “Safety”.
Page 101 Second Edition - First Printing Operator's Manual Optional Attachments 250 LT MIXING BUCKET (ONLY FOR GTH- 3007) Application (code 59.0400.9000) Quick coupling attachment for mixing and distributing concrete. Safety Strictly obey the general safety precautions given in section “Safety”. Operation To load/unload the material, operate the rotation lever of the attachment holding plate.
Page 102 Operator’s Manual Second Edition - First Printing Optional Attachments 500 LITRES CONCRETE SKIP (ONLY FOR GTH-3007) Application (code 59.0400.0000 _ Manual Version) Attachment coupled to the standard forks of the handler and fixed by means of the special chains (code 59.0400.1000 _ Hydraulic Version) with shackle provided.
Page 103 Second Edition - First Printing Operator's Manual Optional Attachments 3000 KG FIXED HOOK ON PLATE (code 59.0700.4000) Application Quick-coupling fitted attachment for lifting loads by means of special slings. Safety Strictly obey the general safety precautions given in section “Safety”. Do not oscillate the load.
Page 104 Operator’s Manual Second Edition - First Printing Optional Attachments 900 KG EXTENSION JIB (ONLY FOR GTH- 3007) Application (code 59.0802.0000 _ Mechanical Version) Quick-coupling fitted attachment for maintenance interventions at high working heights. (code 59.0801.6000 _ Hydraulic Version) Safety Strictly obey the general safety precautions given in section “Safety”.
Page 105 Second Edition - First Printing Operator's Manual Optional Attachments 2000 KG EXTENSION JIB (code 59.0802.3001 _ Mechanical Version) Application Quick-coupling fitted attachment for maintenance interventions at high working heights. Safety Strictly obey the general safety precautions given in section “Safety”. Never lift wrongly slung loads.
Page 106 Operator’s Manual Second Edition - First Printing Optional Attachments FORKS WITH HYDRAULIC SIDE-SHIFT (code 59.0601.4000) Application Quick-coupling fitted attachment for handling palletised loads with possibility of shifting the load to the side by ± 100 mm. Safety Strictly obey the general safety precautions given in section “Safety”.
Page 107 Second Edition - First Printing Operator's Manual Optional Attachments FORK FOR SILAGE (ONLY FOR AGRI-730) (code 59.1303.1000) Application Quick coupling attachment for cutting and distribu- ting silage Safety Strictly obey the general safety precautions given in section “Safety”. Operation When loading, open the top part using the attach- ment lock lever to which the new terminal supply cables will have been previously connected using the same fast couplings;...
Page 108 Operator’s Manual Second Edition - First Printing Optional Attachments MANURE FORKS (ONLY FOR AGRI-730) CAUTION (code 59.1301.9000) Attachment suitable for moving solid manure or bushes. Do not use for digging operations. Application Quick coupling attachment specifically for picking up solid dung or bushes. Safety Strictly obey the general safety precautions given in section “Safety”.
Page 109 Second Edition - First Printing Operator's Manual Optional Attachments MANURE FORKS WITH JAW (ONLY FOR CAUTION AGRI-730) (code 59.1302.0000) Attachment for moving solid manure or bushes. Do not use for digging operations. Application Quick coupling attachment specifically for picking up solid dung or bushes. Safety Strictly obey the general safety precautions given in section “Safety”.
Page 110 Operator’s Manual Second Edition - First Printing Optional Attachments COVERED ROUND BALES FORKS (ONLY FOR AGRI-730) Application (code 59.1302.9000) Quick coupling attachment specifically for moving cylindrical or other bales. CAUTION Do not load more than one bale at a time on the entire attachment.
Page 111 Second Edition - First Printing Operator's Manual Optional Attachments ROUND BALES FORKS (ONLY FOR AGRI- 730) Application (code 59.1302.1000) Quick coupling attachment specifically for moving cylindrical bales. CAUTION Do not load more than one bale at a time on the entire attachment.
Page 112 Operator’s Manual Second Edition - First Printing Optional Attachments BIG-BALLER FORKS (ONLY FOR AGRI-730) (code 59.1301.7000) Application Quick coupling attachment specifically for moving cylindrical bales. CAUTION Do not load more than one bale at a time on the entire attachment. Safety Strictly obey the general safety precautions given in section “Safety”.
Page 113 Second Edition - First Printing Operator's Manual Optional Attachments GRAB FOR COVERED BIG-BALLER (ONLY FOR AGRI-730 Application (code 59.1300.5000) Quick coupling attachment specifically for moving cylindrical bales. CAUTION Do not load more than one bale at a time on the entire attachment.
Page 114 Operator’s Manual Second Edition - First Printing Optional Attachments BASKET FOR BRICKS (code 59.0400.7000) Application Attachment used to handle construction manufactured products, to be fixed to the standard forks of the handler and locked in position with the chains with shackles supplied.
Page 115 Second Edition - First Printing Operator's Manual Optional Attachments MANUAL TELESCOPING ARM (ONLY FOR AGRI-730) Application (code 59.0802.1000) Quick coupling attachment for lifting loads using the proper hoists. Safety Strictly obey the general safety precautions given in section “Safety”. DANGER Do not allow suspended loads to oscillate.
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Page 117: Specifications
Second Edition - First Printing Operator's Manual Specifications Metric MEASUREMENTS Height ....................2070 mm Height at steering wheel ............... 1350 mm Width ..................... 1990 mm Inside cab width ..................750 mm Track ..................... 1590 mm Wheelbase .................... 2660 mm Length at fork-holder plate ..............4715 mm Ground clearance, center ..............
Page 118 Operator’s Manual Second Edition - First Printing Specifications Metric POWER Engine ....................... DEUTZ Model ......................... TD2011 L04W Displacement ..................... 3600 Cylinder arrangement ..................Vertical in line Combustion System ................... Direct injection Max Power Output ..................... 68 kW (@2600 rpm) Max Torque Output .................... 288 Nm (@1600 rpm) Aspiration ......................
Page 119 Second Edition - First Printing Operator's Manual Specifications CENTER OF GRAVITY Part No. 57.0009.0445 GTH-3007 - AGRI-730...
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Page 121: Load Charts
Second Edition - First Printing Operator's Manual Load Charts GTH-3007 FLOATING FORKS GTH-3007 67° 60° 50° 40° 30° 0.6 m 20° 10° 0° -2.9° 3.99 m 09.4618.xxxx Part No. 57.0009.0445 GTH-3007 - AGRI-730...
Page 122 Operator’s Manual Second Edition - First Printing Load Charts GTH-3007 HOOK GTH-3007 09.4618.xxxx GTH-3007 - AGRI-730 Part No. 57.0009.0445...
Page 123 Second Edition - First Printing Operator's Manual Load Charts GTH-3007 4M-900KG JIB GTH-3007 09.4618.xxxx Part No. 57.0009.0445 GTH-3007 - AGRI-730...
Page 124 Operator’s Manual Second Edition - First Printing Load Charts GTH-3007 2000 KG EXTENSION JIB GTH-3007 09.4618.xxxx GTH-3007 - AGRI-730 Part No. 57.0009.0445...
Page 125 Second Edition - First Printing Operator's Manual Load Charts GTH-3007 SHOVEL GTH-3007 67° 60° 50° 40° 30° 20° 10° 0° -2.9° 3.52 m 09.4618.1156 Part No. 57.0009.0445 GTH-3007 - AGRI-730...
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Page 127: Diagrams And Schemes
Second Edition - First Printing Operator's Manual Diagrams and Schemes GTH 3007 WIRING DIAGRAM 1/7 Part No. 57.0009.0445 GTH-3007 - AGRI-730...
Page 128 Operator’s Manual Second Edition - First Printing Diagrams and Schemes GTH 3007 WIRING DIAGRAM 2/7 GTH-3007 - AGRI-730 Part No. 57.0009.0445...
Page 129 Second Edition - First Printing Operator's Manual Diagrams and Schemes GTH 3007 WIRING DIAGRAM 3/7 Part No. 57.0009.0445 GTH-3007 - AGRI-730...
Page 130 Operator’s Manual Second Edition - First Printing Diagrams and Schemes GTH 3007 WIRING DIAGRAM 4/7 GTH-3007 - AGRI-730 Part No. 57.0009.0445...
Page 131 Second Edition - First Printing Operator's Manual Diagrams and Schemes GTH 3007 WIRING DIAGRAM 5/7 Part No. 57.0009.0445 GTH-3007 - AGRI-730...
Page 132 Operator’s Manual Second Edition - First Printing Diagrams and Schemes GTH 3007 WIRING DIAGRAM 6/7 GTH-3007 - AGRI-730 Part No. 57.0009.0445...
Page 133 Second Edition - First Printing Operator's Manual Diagrams and Schemes GTH 3007 WIRING DIAGRAM 7/7 Part No. 57.0009.0445 GTH-3007 - AGRI-730...
Page 134 Operator’s Manual Second Edition - First Printing Diagrams and Schemes GTH 3007 HYDRAULIC DIAGRAM GTH-3007 - AGRI-730 Part No. 57.0009.0445...
Page 135: Ec Declaration Of Conformity
Second Edition - First Printing Operator's Manual EC Declaration of Conformity EC DECLARATION OF CONFORMITY FULL TEXT Manufacturer and person authorized to compile the technical file TEREXLIFT s.r.l. Zona Industriale Buzzacchero 06019 Umbertide (PG) Italia Hereby declares that the machinery described below Designation: Rough Terrain Variable Reach Truck Function: handling loads Model GTH XXXX YY...
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Page 137: Warranty
Second Edition - First Printing Operator's Manual Warranty LIMITED PRODUCT WARRANTY or replacing, with new or remanufactured parts Genie Industries (“Seller”) warrants its new or components, any part, which appears to Seller equipment manufactured and sold worldwide, to be upon inspection to have been defective in material free, under normal use and service, of any defects or workmanship.
Page 138 Operator’s Manual Second Edition - First Printing Warranty ITEMS NOT COVERED BY SELLER WARRANTY No employee or rapresentative is authorized to The following items are not covered under the seller modify this warranty unless such modification is warranty (the following list is not Exhaustive): made in writing and signed by an authorized officer Lamps, lenses, filters, consumable items, utility of Seller.
Page 139 Second Edition - First Printing Operator's Manual Warranty Secondary Failures: should the owner or No action by any party shall operate to extend or operator continue to operate a machine after revive this limited warranty without the prior written It has been noted that a failure has occurred, consent of seller.
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Page 141 Second Edition - First Printing Operator's Manual WARRANTY - HANDING OVER CERTIFICATE Model Serial Number Delivery date Dealer’s stamp and signature ___________________ ___________________ ___________________ We hereby acknowledge that we received the machine in perfect condition, as well as the Operator’s Manual. DATAS OF THE OWNER: Note ___________________________...
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Page 143: Routine Check List
Second Edition - First Printing Operator's Manual Routine Check Schedule SAFETY DEVICES DAILY CHECKING DATE _________________ COMPONENT RESULT NOTE SIGNATURE  positive Load Cell  negative  positive LMI Display  negative  positive Emergency Stop  negative Pushbutton  positive Seat Switch ...

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