Related Manuals for Terex Genie Super Hoist
Summary of Contents for Terex Genie Super Hoist
- Page 1 Operator's Manual Serial Number Range Super Hoist ® with Maintenance Information Original Instructions Fifth Edition First Printing Part No. 1314197GT Front Matter...
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Page 2: Table Of Contents
NG31 6BH Copyright © 1993 by Terex Corporation Fifth Edition: First Printing, October 2022 Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. Complies with EC Directive 2006/42/EC See EC Declaration of Conformity... -
Page 3: Introduction
Fifth Edition • First Printing Operator's Manual Introduction Intr oducti on About this manual Intended Use and Familiarization Guide Genie appreciates your choice of our machine for your application. Our number one priority is user The intended use of this machine is to lift material. safety, which is best achieved by our joint efforts. - Page 4 Operator's Manual Fifth Edition • First Printing Introduction Related machine movement: Limitations of use: Pull-up leg lock The intended use of this machine is to lift • materials to an aerial work site. Do not raise the carriage unless the machine is •...
- Page 5 Fifth Edition • First Printing Operator's Manual Introduction Bulletin Distribution and Contacting the Manufacturer Compliance At times it may be necessary to contact Genie. When you do, be ready to supply the model Safety of product users is of paramount number and serial number of your machine, along importance to Genie.
- Page 6 Operator's Manual Fifth Edition • First Printing Introduction Safety Sign Maintenance Replace any missing or damaged safety signs. Keep operator safety in mind at all times. Use mild soap and water to clean safety signs. Do not use solvent-based cleaners because they may damage the safety sign material.
- Page 7 Fifth Edition • First Printing Operator's Manual Introduction Decal Legend Genie product decals use symbols, color coding and signal words to identify the following: Safety alert symbol—used to alert personnel to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
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Page 8: Symbol And Hazard Pictorials Definitions
Operator's Manual Fifth Edition • First Printing Symbol and Hazard Pictorials Definitions Symbol and H az ard Pictorials Definiti ons Read the operator’s Read the service Crush hazard No smoking Collision hazard manual manual Tip-over hazard Tip-over hazard Tip-over hazard Electrocution hazard Tip-over hazard Maintain required... -
Page 9: General Safety
Fifth Edition • First Printing Operator's Manual General Safety Gener al Safety Part No. 1314197GT Genie Super Hoist ® ®... -
Page 10: Work Area Safety
Operator's Manual Fifth Edition • First Printing Work Area Safety Work Ar ea Safety Electrocution Hazards Do not move the machine while the This machine is not electrically insulated and will platform is raised. not provide protection from contact with or proximity to electrical current. - Page 11 Fifth Edition • First Printing Operator's Manual Work Area Safety Collision Hazards Do not exceed the maximum platform capacity. Do not lower the platform unless the area below is clear of personnel and obstructions. GH 3.8 159 + kg Do not raise the platform unless the load is 351 + lbs centered and secured with rope or straps.
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Page 12: Legend
Operator's Manual Fifth Edition • First Printing Legend Legend 10 CO2 tank Pipe Cradle 11 Pressure regulator Platform 12 Leg lock Cylinder assembly 13 Hose 14 Hand control Caster brakes 15 Up button Manual storage container 16 Down button CO2 Tank bracket 17 Dump valve Caster - 5 inch swivel Straps... -
Page 13: Inspections
Fifth Edition • First Printing Operator's Manual Inspections Ins pections Pre-operation Inspection Fundamentals The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests. - Page 14 Operator's Manual Fifth Edition • First Printing Inspections Pre-operation Inspection Be sure that the operator’s manual is complete, legible and available for reference. Be sure that all decals are legible and in place. See Decals section. Check the following components or areas for damage, improperly installed, or missing parts and unauthorized modifications: Visually inspect all machine components.
- Page 15 Fifth Edition • First Printing Operator's Manual Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If Do Not Operate Unless: malfunctions are discovered, the machine must be tagged and removed from service.
- Page 16 Operator's Manual Fifth Edition • First Printing Inspections Function Tests Spin the pressure regulator connecting nut onto the CO2 tank valve stem and hand Select a test area that is firm, level and free of tighten. It is not necessary to use a wrench. hazards.
- Page 17 Fifth Edition • First Printing Operator's Manual Inspections Platform Raise and Lower Lock all four caster brakes. 10 Raise the platform by pressing the up button on the hand control. Result: Each tube should extend individually and smoothly. They should not stick. 11 Lower the platform by pressing the down button.
- Page 18 Operator's Manual Fifth Edition • First Printing Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations: drop-offs or holes bumps, floor obstructions, or debris Do Not Operate Unless: sloped surfaces unstable or slippery surfaces You learn and practice the principles of safe ...
- Page 19 Fifth Edition • First Printing Operator's Manual Inspections Decal Inspection Part No. Decal Description 38149 Label – Patents Use the pictures on this page to verify that all 82960 Warning - Machine Safety decals are legible and in place. Below is a numerical list with quantities and descriptions.
- Page 20 Operator's Manual Fifth Edition • First Printing Inspections 38149 32305* 82960* 31072 1272242 1280819 Genie Super Hoist Part No. 1314197GT ® ®...
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Page 21: Operating Instructions
Fifth Edition • First Printing Operator's Manual Operating Instructions Operati ng Instr ucti ons Operating Instructions This machine is intended for use as a material lift only. When new, the machine may be stiff due to tight seals and packings. The machine will function smoother after use. - Page 22 Operator's Manual Fifth Edition • First Printing Operating Instructions Setup Manual Lowering Follow the Setup procedures in the Function Tests Open the manual dump valve on top of the section. hand control. Platform Raise and Lower Storage Instructions Completely lower the platform. Close the Lock all four caster brakes.
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Page 23: Maintenance Schedule
Fifth Edition • First Printing Operator's Manual Maintenance Schedule Maintenanc e Schedul e Maintenance Schedule Daily Inspect and, if necessary, tighten the following components: fittings, hoses, fasteners. Inspect the leg locks to be sure that they move freely and the springs function properly through their entire range of motion. -
Page 24: Specifications
Operator's Manual Fifth Edition • First Printing Specifications Specific ati ons Genie Super Hoist 3.8 Genie Super Hoist 5.6 Height 41 in 1.04 m Height 54 in 1.37 m Platform length 19 in 48 cm Platform length 19 in 48 cm... - Page 25 Fifth Edition • First Printing Operator's Manual Specifications Contents of EC Declaration of Conformity <Manufacturer’s name> hereby declares that the machinery described below complies with the provisions of the following Directives: 1. EC Directive 2006/42/EC, Machinery Directive, Model / Type: <machine type> Manufacture Date: <variable field>...
- Page 26 Operator's Manual Fifth Edition • First Printing Specifications Contents of UK Declaration of Conformity <Manufacturer’s name> hereby declares that the machinery described below complies with the provisions of the following Legislation: 1. Supply of Machinery (Safety) Regulations 2008 (SI 2008/1597) as amended (SI 2011/1043, SI 2011/2157, SI 2019/696) Model / Type: <machine type>...
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