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Terex Genie SHOV50014B-1001 Operator's Manual

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Operator's Manual
500L Loading Shovel
800L Loading Shovel
800L Loading Shovel
800L Loading Shovel
Brick-Holder Basket
250L Mixing Bucket
500L Mixing Bucket
500L Man. Conc. Bucket
500L Hyd. Conc. Bucket
800L Man. Conc. Bucket
800L Hyd. Conc. Bucket
Serial number range
......
from serial n: SHOV50014B-1001
to serial n: SHOV50015B-1035
......
from serial n: SHOV80014B-1001
to serial n: SHOV80015B-1028
......
from serial n: SHOV80C14B-1001
to serial n: SHOV80C15B-1008
......
from serial n: SHOVR80014B-1001
to serial n: SHOVR80015B-1002
.........
from serial n: BBSKET14B-1001
to serial n: BBSKET14B-1010
........
from serial n: MXBC25014B-1001
to serial n: MXBC25016M-1001
........
from serial n: MXBC50014B-1001
to serial n: MXBC50014B-1010
....
from s/n: CB500MA14B-1001
to serial n: CB500MA14B-1002
.....
from s/n: CB500HY14B-1001
to serial n: CB500HY14B-1010
....
from s/n: CB800MA14B-1001
to serial n: CB800MA14B-1010
.....
from s/n: CB800HY14B-1001
to serial n: CB800HY14B-1010
With Maintenance
Information
First Edition
First Printing
Part No.
57.0303.5193

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Summary of Contents for Terex Genie SHOV50014B-1001

  • Page 1 Operator’s Manual Serial number range ..500L Loading Shovel from serial n: SHOV50014B-1001 to serial n: SHOV50015B-1035 ..800L Loading Shovel from serial n: SHOV80014B-1001 to serial n: SHOV80015B-1028 ..800L Loading Shovel from serial n: SHOV80C14B-1001 to serial n: SHOV80C15B-1008 ..

  • Page 2: Table Of Contents

    Muhlenstrasse 26 First Edition: First Printing, August 2014 8200 Schaffhausen Switzerland Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other Technical Assistance Service countries. “GTH” is a trademark of Terex South Telephone: +39 075 9418129 Dakota, Inc.

  • Page 3: Introduction

    First Edition - First Printing Operator’s Manual Introduction Symbols Safety alert symbol: used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death DANGER Red: indicates a hazardous situation which, if not avoided, will result in death or serious injury.
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  • Page 5: Equipment Identification

    First Edition - First Printing Operator’s Manual Equipment Identification Check that the Operator's Manual refers to the APPLICABLE STANDARDS delivered equipment. For the operator’s safety, the following standards were obeyed during the risk assessment of the handler DESIGNATION: fitted with telescopic boom norme: ...
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  • Page 7: Labels And Plates Applied

    First Edition - First Printing Operator’s Manual Labels And Plates Applied IDENTIFICATION PLATE 100 mm 09.4618.1354 800 Kg 09 4618 0922 09.4618.1355 09.4618.1352 09.4618.1353 Part No. 57.0303.5193 BUCKET - BASKET...
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  • Page 9: Safety Precautions

    First Edition - First Printing Operator’s Manual Safety Precautions DAMAGED MACHINE HAZARDS SAFETY DEVICES • Do not use a damaged or modified equipment. • Do a thorough pre-operation inspection of the equipment and test all functions before each work shift. Tag and remove from service a damaged or modified equipment.
  • Page 10 3. Always test the equipment functions prior to use. The instructions given in this handbook are the 4. Inspect the work place. ones established by TEREX Global GmbH. They 5. Only use the equipment for the intended do not exclude other safe and most convenient application.
  • Page 11 First Edition - First Printing Operator’s Manual Safety Precautions REQUISITES OF THE PERSONNEL IN CHARGE Requisites of the TELEHANDLER OPERATORS Requisites of the SERVICEMEN The operators who use the telehandler and/or the The personnel charged with the telehandler and equipment, regularly or occasionally, shall have the the equipment maintenance shall be qualified, following prerequisites: specialized in their maintenance, and shall have the...
  • Page 12 Operator’s Manual First Edition - First Printing Safety Precautions OTHER DANGERS WORKING CLOTHES Hazards on the JOBSITE During work, but especially when maintaining or repairing the machine, operators must wear suitable Always take into account the features of the job site protective clothing: where you are going to work: •...
  • Page 13 First Edition - First Printing Operator’s Manual Safety Precautions OPERATION or MAINTENANCE hazards • When entering/leaving the cab or other raised Before any operation, following precautions should parts, always face the machine; never turn the be taken: back. • First of all, make sure that the maintenance interventions have been carried out with care according to the established schedule.
  • Page 14 Operator’s Manual First Edition - First Printing Safety Precautions • Do not carry out operations manually when • When working, do not give instructions or signs specific tools are provided for this purpose. to several people at the same time. Instructions and signs must be given by one person only.
  • Page 15 First Edition - First Printing Operator’s Manual Safety Precautions EXPLOSION OR FIRE hazards DAMAGED COMPONENT hazards • Do not start the engine if you smell or detect • Do not use battery chargers or batteries with a LPG, gasoline, diesel fuel or other explosive voltage above 12V to start the engine.
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  • Page 17: Equipment Description

    First Edition - First Printing Operator’s Manual Equipment Description SHOVEL GENERAL DESCRIPTION B R I C K H O L D E R B A S K E T G E N E R A L DESCRIPTION The shovel consists of a welded concave shaped steel structure designed to move and load loose This attachment is designed to handle bricks pallets material such as soil, sand debris, cereals, inert...
  • Page 18 Operator’s Manual First Edition - First Printing Equipment Description MIXING BUCKET GENERAL DESCRIPTION This bucket is designed to produce limited volumes The concrete, after the mixing phase, can be of concrete by mixing its main components (cement, discharged through a dedicated door located on aggregates, sand and water) and to discharge such the bottom of the bucket and activated through volumes (when the concrete is ready) where is...
  • Page 19 Using telescopic handlers not approved or not manufactured by TEREX Global GmbH in combination with these attachments; Attach loads to the boom anywhere other than on the quick coupling frame.
  • Page 20 Operator’s Manual First Edition - First Printing Equipment Description EQUIPMENT APPLICATION FIELD The following table represents the application field of equipment installed on TEREX Global GmbH telehandlers GTH-2506 GTH-4014 GTH-4018 GTH-4016R GTH-4018R GTH-5021R (stage 3A- (stage 3A- (stage 3A- (stage 3B)

  • Page 21: Inspections

    First Edition - First Printing Operator’s Manual Inspections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection Make sure: performed by the operator prior to each work shift. The inspection is designed to discover if anything ...
  • Page 22 Operator’s Manual First Edition - First Printing Inspections PRE-OPERATION INSPECTION NOTICE If the machine shall be used in a marine or equivalent environment, protect it against salt deposits with an adequate treatment against saltiness to prevent rust formation. For the Maintenance and the Pre-operation Inspection of the telehandler, refer to the specifi...
  • Page 23 First Edition - First Printing Operator’s Manual Inspections FUNCTION TESTS FUNDAMENTALS The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by- TESTS step instructions to test all machine functions. A About the telehandler: malfunctioning machine must never be used.
  • Page 24 Operator’s Manual First Edition - First Printing Inspections WORKPLACE INSPECTION The workplace inspection helps the operator determine if the workplace is suitable for safe machine operation. It should be performed by the operator prior to moving the machine to the workplace.

  • Page 25: Operating Instructions

    First Edition - First Printing Operator’s Manual Operating Instructions This section provides the operator and the ground staff a practical guide for the gradual learning of the WARNING use of the telehandler fitted with bucket and basket. Both operator and ground staff shall have all the necessary requisites and shall become familiar with both telehandler and equipment before starting For a safe use of the telehandler with equipment,...
  • Page 26 Operator’s Manual First Edition - First Printing Operating Instructions CHANGING THE EQUIPMENT FOR SHOVEL & MIXING BUCKET Version with MECHANICAL LOCKING Version with HYDRAULIC LOCKING To change an attachment, operate as follows: To change an attachment, operate as follows: • Drive to the place where you will release the •...
  • Page 27 First Edition - First Printing Operator’s Manual Operating Instructions FOR CONCRETE BUCKET & BRICK-HOLDER CONNECTING THE EQUIPMENT BASKET n Hydraulic connection (if any) Proceed as follow: 1. Adjusting the forks: forks shall be spaced to suit To use the equipment, these shall be connected the fork slots position.
  • Page 28 Operator’s Manual First Edition - First Printing Operating Instructions STABILITY CONTROL SYSTEM The system changes according with the telehandler All the telehandlers are equipped with an automatic and can easly be recognized depending on the stability control system which warns the operator display fitted into the cabin: of the variation of stability of the machine and blocks any manoeuvre before the same reaches a...
  • Page 29 First Edition - First Printing Operator’s Manual Operating Instructions MODEL N°2 When a failure is signalled, the limiter enters the safety mode blocking any dangerous manoeuvres: Load limiting system general alarm indicator light FORKS stays on together with LED L8 which starts flashing OUTRIGGERS LATERAL MAX LOAD ......
  • Page 30 Operator’s Manual First Edition - First Printing Operating Instructions • Press the two buttons PLUS ( ) and MINUS FORKS ) simultaneously to access to the Diagnostic OUTRIGGERS LATERAL Screen Pages. These pages can only be MAX LOAD ......50.3t consulted.
  • Page 31 First Edition - First Printing Operator’s Manual Operating Instructions USING THE LOAD CHARTS WARNING The load charts 1 indicates the maximum permissible load in relation to the boom extension and the type of attachment used. To operate under safe conditions, always refer to these charts.
  • Page 32 Operator’s Manual First Edition - First Printing Operating Instructions CONTROLS with the SHOVEL G T H - 2 5 0 6 , G T H - 4 0 1 4 , a n d n GTH-4016R, GTH-4018R GTH-5021R controls DANGER GTH-4018 controls DANGER Before discharging the material, make sure that...
  • Page 33 First Edition - First Printing Operator’s Manual Operating Instructions CONTROLS with the MIXING BUCKET Proceed as follow: 1. Set the Hydraulic Mixing Bucket Oil Direction switch A to position 0 and press the Mixing Bucket switch B to enables the movement of the internal mixer of the bucket.
  • Page 34 Operator’s Manual First Edition - First Printing Operating Instructions CONTROLS with the HYDRAULIC CONCRETE BUCKET n GTH-2506, GTH-4014, and GTH-4018 n GTH-4016R, GTH-4018R, GTH-5021R DANGER DANGER Before discharging the concrete, make sure that Before discharging the concrete, make sure that nobody is within its working range.
  • Page 35 First Edition - First Printing Operator’s Manual Operating Instructions LOADING THE EQUIPMENT LOADING THE SHOVEL LOADING THE BRICK-HOLDER BASKET WARNING • Approach the place where the material is stocked; Operator have to survey his/her fi eld of vision • lower the brick-holder when operating the telehandler.
  • Page 36 Operator’s Manual First Edition - First Printing Operating Instructions LOADING THE CONCRETE BUCKET LOADING THE MIXING BUCKET • Approach the place where the material is stocked; • lower the concrete bucket on the ground; • check the discharge door is closed; if not, move the lever 2 clockwise for the manual version or For the use of this equipment please read the the joystick for the hydraulic one;...
  • Page 37 First Edition - First Printing Operator’s Manual Operating Instructions TRANSPORTING THE LOADED MATERIAL WARNING Once the material is loaded, operate as follow: • raise the equipment to the transport height of 300-500mm from the ground; • make sure a load is high enough to clear all •...
  • Page 38 Operator’s Manual First Edition - First Printing Operating Instructions STOPPING and STORING the EQUIPMENT and the TELEHANDLER NOTICE n Parking for Short Periods Always park the telehandler in a safe way after a working day, a shift and at night. Lay the equipment on a dry and level ground.
  • Page 39 First Edition - First Printing Operator’s Manual Operating Instructions DISPOSAL WARNING PROTECT THE ENVIRONMENT Always remember that the ordinary maintenance At the end of the telehandler and/or the equipment must be carried out even during the machine life, call in a specialised fi rm to dispose of it in inactivity.
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  • Page 41: Maintenance

    In case of damages, find and rectify them before using the machine again. Not respecting the ordinary maintenance schedule Maintenance symbol legend: of this manual automatically voids TEREX Global GmbH warranty. The following symbol is used in this manual to Indicates the time interval for the maintenance NOTICE jobs expressed in working hours.
  • Page 42 Operator’s Manual First Edition - First Printing Maintenance LUBRICANTS - HEALTH AND ORDINARY MAINTENANCE SAFETY PRECAUTIONS A wrong or neglected maintenance can result in possible risks for both operator and bystanders. Health Make sure maintenance and lubrication are carried A prolonged skin contact with oil can cause irritation. out according to the manufacturer’s instructions to Use rubber gloves and protective goggles.
  • Page 43 First Edition - First Printing Operator’s Manual Maintenance MAINTENANCE INTERVENTIONS WARNING CAUTION All maintenance interventions must be carried High pressure lines must be replaced by qualifi ed out with engine stopped, parking brake engaged, personnel only. equipment fl at on the ground and gear lever in Any foreign matters entering the closed circuit neutral.
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  • Page 45: Load Charts

    First Edition - First Printing Operator’s Manual Load Charts LOADING SHOVEL AND MIXING BUCKET COUPLED TO GTH-2506 GTH-2506 09.4618.1426 WARNING The payload represents the weight of the equipment plus the weight of the handled material i.e. bricks, concrete, and so on. Part No.
  • Page 46 Operator’s Manual First Edition - First Printing Load Charts LOADING SHOVEL AND MIXING BUCKET COUPLED TO GTH-4014 GTH-4014 09.4618.1751 GTH-4014 09.4618.1752 WARNING The payload represents the weight of the equipment plus the weight of the handled material i.e. bricks, concrete, and so on. BUCKET - BASKET Part No.
  • Page 47 First Edition - First Printing Operator’s Manual Load Charts LOADING SHOVEL AND MIXING BUCKET COUPLED TO GTH-4018 GTH-4018 09.4618.1724 GTH-4018 09.4618.1725 WARNING The payload represents the weight of the equipment plus the weight of the handled material i.e. bricks, concrete, and so on. Part No.
  • Page 48 Operator’s Manual First Edition - First Printing Load Charts LOADING SHOVEL AND MIXING BUCKET COUPLED TO GTH-4016R & GTH-4018R WARNING The payload represents the weight of the equipment plus the weight of the handled material i.e. bricks, concrete, and so on. BUCKET - BASKET Part No.
  • Page 49 First Edition - First Printing Operator’s Manual Load Charts LOADING SHOVEL AND MIXING BUCKET COUPLED TO GTH-5021R GTH-5021 R 0° 180° ±90° GTH-5021 R 0° 180° 09.4618.1708 GTH-5021 R ±90° 09.4618.1709 09.4618.1710 WARNING The payload represents the weight of the equipment plus the weight of the handled material i.e. bricks, concrete, and so on.
  • Page 50 Operator’s Manual First Edition - First Printing Load Charts BRICK-HOLDER BASKET AND CONCRETE BUCKET COUPLED TO GTH-2506 GTH-2506 09.4618.1637 WARNING The payload represents the weight of the equipment plus the weight of the handled material i.e. bricks, concrete, and so on. BUCKET - BASKET Part No.
  • Page 51 First Edition - First Printing Operator’s Manual Load Charts BRICK-HOLDER BASKET AND CONCRETE BUCKET COUPLED TO GTH-4014 GTH-4014 09.4618.1639 GTH-4014 09.4618.1641 WARNING The payload represents the weight of the equipment plus the weight of the handled material i.e. bricks, concrete, and so on. Part No.
  • Page 52 Operator’s Manual First Edition - First Printing Load Charts BRICK-HOLDER BASKET AND CONCRETE BUCKET COUPLED TO GTH-4018 GTH-4018 09.4618.1714 GTH-4018 09.4618.1715 WARNING The payload represents the weight of the equipment plus the weight of the handled material i.e. bricks, concrete, and so on. BUCKET - BASKET Part No.
  • Page 53 First Edition - First Printing Operator’s Manual Load Charts BRICK-HOLDER BASKET AND CONCRETE BUCKET COUPLED TO GTH-4016R & GTH-4018R WARNING The payload represents the weight of the equipment plus the weight of the handled material i.e. bricks, concrete, and so on. Part No.
  • Page 54 Operator’s Manual First Edition - First Printing Load Charts BRICK-HOLDER BASKET AND CONCRETE BUCKET COUPLED TO GTH-5021R GTH-5021 R 0° 180° 77.50° 70° 60° 50° 40° 30° GTH-5021 R 20° 0.60 m 0° 77.50° 180° 70° 10° 60° ±90° 50° 0°...

  • Page 55: Diagrams And Schemes

    First Edition - First Printing Operator’s Manual Diagrams and Schemes HYDRAULIC DIAGRAM ONLY for Hydraulic Concrete Bucket Part No. 57.0303.5193 BUCKET - BASKET...
  • Page 56 Operator’s Manual First Edition - First Printing Diagrams and Schemes HYDRAULIC DIAGRAM ONLY for Mixing Bucket BUCKET - BASKET Part No. 57.0303.5193...

  • Page 57: Ec Declaration Of Conformity

    First Edition - First Printing Operator’s Manual EC Declaration of Conformity TEREX Global GmbH hereby declares that the machinery described below complies with the provisions of the following Directives: 1. EC Directive 2006/42/EC, Machinery Directive. The machinery described below is suitable for Genie telehandlers, models specified in the user manual.

This manual is also suitable for:

Genie shov50015b-1035Genie shov80014b-1001Genie shov80015b-1028Genie shov80c14b-1001Genie shov80c15b-1008Genie shovr80014b-1001 ... Show all

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