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Service Manual
Cooling/
Freezing
FKG9501.0E
Applicable models: FKG9501.0E
Modell-Code: CE-BCD508WE-JT
Number: 22031050000201
Service Manual H8-TA-03_EN
25.1.2022
The picture in this service manual is only for reference, and specifi c appearance and
confi guration are subject to the real product.
This manual mainly teaches the method, the specifi c work skill needs engineer to
accumulate through the daily work.
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Summary of Contents for Kuppersbusch FKG9501.0E
- Page 1 Service Manual Cooling/ Freezing FKG9501.0E Applicable models: FKG9501.0E Modell-Code: CE-BCD508WE-JT Number: 22031050000201 Service Manual H8-TA-03_EN 25.1.2022 The picture in this service manual is only for reference, and specifi c appearance and confi guration are subject to the real product. This manual mainly teaches the method, the specifi c work skill needs engineer to...
- Page 2 Service Manual Service Manual: H8-TA-03 Responsible: Uwe Laarmann KÜPPERSBUSCH HAUSGERÄTE AG Email: uwe.laarmann@kueppersbusch.de Phone: +49 0 209 401 -732 Customer Service Fax: +49 0 209 401 -743 Post box 100 132 Date: 25.1.2022 D-45801 Gelsenkirchen H8-TA-03...
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Page 3: Table Of Contents
Service Manual Contents Safety instructions ........................6 Important safety notice .......................6 Danger symbols ........................6 Repair instructions ......................7 Connecting electricity ......................7 Grounding requirement ......................8 Installation and commissioning ....................9 Handling ..........................9 Door disassembly and assembly ..................9 2.2.1 Disassembly of the freezer door ................9 2.2.2 Assembly of the freezer door ................10 2.2.3... - Page 4 Service Manual Air duct components refrigerator compartment and fan motor..........27 5.4.1 Air duct components in refrigerator compartment ..........................27 Electric damper ........................28 Ice maker (optional) ......................28 Ice crusher motor (optional) ....................29 Air duct components in freezer compartment and fan motor ..........29 5.8.1 Fan motor of air duct .....................31 Evaporator and defrost system ..................31...
- Page 5 Service Manual Compressor ..........................51 Inverter board fault analysis (optional) ................52 Troubleshooting Method ......................53 No cooling (Air cooling-Electronic) ..................53 9.1.1 No cooling of Freezer and Refrigerator compartment ..........53 9.1.2 Cooling of Freezer - No cooling of Refrigerator compartment ......54 The compressor doesn‘t work ...................55 Inside frosting, no defrosting .....................56 Inside frosting, no defrosting-Maintenance guidelines .............57 Lights are not on .......................58...
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Page 6: Safety Instructions
Service Manual Safety instructions Safety instructions Important safety notice There are special components used in this equipment which are important for safety. These parts are marked by in the Schematic Diagrams, Circuit Board Diagrams, Exploded Views and Replacement Parts List. It is essential that these critical parts should be replaced with manufacturer’s specified parts to prevent shock, fire or other hazards. -
Page 7: Repair Instructions
Service Manual Safety instructions Repair instructions WARNING Never attempt to carry out repairs by “randomly replacing” components! Always proceed systematically and observe the technical documentation that goes with the appliance! Do not plug in your appliance before removing all packaging materials and protective transport elements. -
Page 8: Grounding Requirement
Service Manual Safety instructions Unplug the freezer before carrying out user maintenance on it. This freezer can be used by children age eight years and older and persons with reduced physical or mental capabilities or lack of experience and knowledge if they are given supervision or instruction concerning the use of the freezer in a safe way and understand the hazards involved. -
Page 9: Installation And Commissioning
Service Manual Installation and commissioning Installation and commissioning Handling Protect the refrigerator in moving it, as shown, please move it by handcart with cushion Remove all packing materials and bottom cushion. After moving it to appropriate location, wait for 2 hours before power on. -
Page 10: Assembly Of The Freezer Door
Service Manual Installation and commissioning Disconnect the connectors, then use cross screwdriver or socket spanner to remove the two M5 screws and 1 pc grounding screw by anticlockwise, then remove the upper hinge. Lift up the freezer door until the hinge axis and water pipe separated from the axis hole of door, then carry the door to a suitable place. -
Page 11: Disassembly Of Refrigerator Door
Service Manual Installation and commissioning Push the locked cushion of water connector inwards, then insert the water pipe into the water connector to the end, and fi nally assemble the spacing guard sheet. Note: the water pipe can’t be connected incorrectly, only the water pipes in same color can be connected . -
Page 12: Assembly Of The Refrigerator Door
Service Manual Installation and commissioning Lift the refrigerator door until the hinge axle is detached from the axle hole of the door. Put the door down in a protected place. 2.2.4 Assembly of the refrigerator door Put the refrigerator door down gently until the axis of hinge inserted into the axis hole of door completely, and then closes the door, to make sure the refrigerator door fi... -
Page 13: Installation Location
Service Manual Installation and commissioning Installation location Please select a ventilated place to place the refrigerator, and reserve space according to the recommended size in the picture, which is conducive to heat dissipation, performance improvement and energy consumption reduction. Levelling the refrigerator If the appliance cannot be placed steadily, adjust the footing to level it. -
Page 14: Levelling The Door (Up And Down)
Service Manual Installation and commissioning Levelling the door Refrigerator door lower: loosen locking nut counterclockwise, then rotate the adjusting nut counterclockwise to adjust the height of door, at last tighten the locking nut clockwise. Refrigerator door higher: loosen locking nut counterclockwise fi... -
Page 15: Main Parts And Dimensions
Service Manual Main parts and dimensions Main parts and dimensions Main parts (The picture is only for reference, and specifi c appearance and confi guration are subject to the real product) Dimensions Description Code Size (mm) Height to top of Cabinet 1765 Width Depth w/handle... -
Page 16: Name Plate
Service Manual Main parts and dimensions (This pictiure is only for reference) Name plate Product Serial Number — Including order number, production date and other information. When the product occur problem, it needs to be recorded or photographed and provided to us. Paste location Some products also have S/N on the lower part of the right side of the cabinet... -
Page 17: Electric Control System
Service Manual Electric control system Electric control system Electrical parts parameters Applicable Model HC-660WE Product Model CE-BCD508WE-JT Product code 22031050000201 Rated Voltage 220-240V; 50Hz Item Specifi cation Refrigerant R600a Compressor ERI120E13DCH (Part code : 1110102000002) Starting device type DC Inverter The COP of compressor 1.94(W/W) The max cooling capacity of compressor... - Page 18 Service Manual Electric control system Switch of the light Mechanical switch Magnetism control switch Other electrical parts Water valve 220-240V, 20W Water pump None Electric exchange valve None Defrosting parts Defrosting sensor NTC / B3839 (B5/25=3839K±2%) Fuse in freezer compartment 77 (0,-4) °C Defrost heater in freezer compartment 230V, 240W...
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Page 19: Circuit Diagram
Service Manual Electric control system Circuit diagram R = Refrigerator DF = Freezer control C = Condensation F = Freezer T-H = Temperature and humidity H8-TA-03... -
Page 20: Main Pcb Terminal Connection Diagram
Service Manual Electric control system Main PCB terminal connection diagram Connecting terminals Connecting terminals 1 Defrosting heater in freezer compartment 15 Fan motor of the freezer compartment 2 Distributor heater 16 Condensation fan motor 3 Crushed ice motor 17 Display control board 4 Ice output electromagnet 18 Frequency conversion board 5 Ice maker water valve... -
Page 21: Inverter Board Terminal Connection Diagram (Optional)
Service Manual Electric control system Inverter board terminal connection diagram (optional) 1. Filter 2. PCB 3. Inverter Board 4. Compressor Refrigeration system working principle (1) Compressor→(2) Condenser→(3) Anti-water condensation tube→(4) Drier→(5) Capillary tube→ (6) Evaporator→(7) Suction tube→(8) Suction connection pipe→(1) Compressor H8-TA-03... -
Page 22: Cooling Pipeline And Drain Pipe Inside The Cabinet
Service Manual Electric control system Cooling pipeline and drain pipe inside the cabinet Circulating route of cooling airt H8-TA-03... -
Page 23: Welding Points In Compartments Or Foam Layer
Service Manual Electric control system Welding points in compartments or foam layer Welding point Pipe outer diameter (mm) 1-Freezer capillary and inlet of Copper pipe: Aluminum pipe: Φ3 Φ5.1 evaporator 2-Heat transition tube and outlet Copper pipe: Aluminum pipe: Φ6.35 Φ8 of evaporator Welding points in the compressor case... -
Page 24: Dismantling Of Parts
Service Manual Dismantling of parts Dismantling of parts Parts of the door 5.1.1 Sealing The door sealing is installed into door liner groove. Open the refrigerator door. Take the door sealing out of door liner. 5.1.2 Tray While squeezing it inward, lift up the door tray and take it out from door liner. -
Page 25: Light System
Service Manual Dismantling of parts Light system 5.3.1 Refrigerator lights Loosen the lamp cover with a fl at-blade screwdriver by inserting it into the grooves marked with red circles. Then remove the lamp cover. Push away the hook with your hand along the arrow direction shown in the picture and separate LED light panel from the hook;... -
Page 26: Distributor Lights
Service Manual Dismantling of parts 5.3.3 Distributor lights Use a suction cup to suck (spare-parts n. 340153) at the upper left corner of the display control panel, pull it outwards with force. Remove the wiring connector on LED light panel and pull down the LED light panel. -
Page 27: Air Duct Components Refrigerator Compartment And Fan Motor
Service Manual Dismantling of parts Air duct components refrigerator compartment and fan motor 5.4.1 Air duct components in refrigerator compartment Remove by cross screwdriver the screws on the positions shown in the picture anticlockwise. Pull the decoration cover of refrigerating air duct to the right along horizontal direction, take out the decoration cover of refrigerating air duct. -
Page 28: Electric Damper
Service Manual Dismantling of parts Electric damper Tear off the adhesive tape, open the foam and remove the electric damper to complete the replacement. Ice maker (optional) Hold the front bottom edge of ice storage box, raise it (1) then pull outwards gently (2). -
Page 29: Ice Crusher Motor (Optional)
Service Manual Dismantling of parts Ice crusher motor (optional) Use cross screwdriver to remove the 4 fi tting screws of the ice motor Take out crashing ice motor to complete the replacement. Air duct components in freezer compartment and fan motor Remove the fi... - Page 30 Service Manual Dismantling of parts Hold the front cover and pull it outwards until it is separated from the liner. Unlock all plastic hooks of back cover, then take it out. Unplug the connecting terminals. After the removal of the upper air duct in the freezer compartment, grasp the cover plate of the lower freezer air duct (see illustration) and pull it out in the direction of the arrow.
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Page 31: Fan Motor Of Air Duct
Service Manual Dismantling of parts 5.8.1 Fan motor of air duct After the removal of the cover plate of the upper air duct in the freezer compartment, pull the motor fan outward to separate the fan blade from the motor. Remove by screwdriver the two fi... -
Page 32: Compressor Case
Service Manual Dismantling of parts 5.10 Compressor case Remove the screws securing the rear cover plate. Remove the rear cover plate upwards. 5.10.1 Piping and parts in the compressor case 1 Drier 2 Suction pipe 3 Capillary tube 4 Anti-water condensed pipe 5 Compressor 6 Condenser fan 7 Condenser... - Page 33 Service Manual Dismantling of parts Cut off the compressor pipeline. 1. Cut off the process pipeline. 2. Cut off the low-pressure muffl er. 3. Cut off the high-pressure exhaust pipe. Remove the screws (not available on all models) • 2 screws outside •...
- Page 34 Service Manual Dismantling of parts 10. Use the wrench to remove the bolts 4 -7, replace the compressor and reverse process can complete installation. 11. Use a pipe cutter to cut the condenser pipe 8, then cut the capillary tube 9 with the capillary tube cutter. 12.
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Page 35: Condenser Fan Motor (Optional)
Service Manual Dismantling of parts 5.10.3 Condenser fan motor (optional) Unplug the connection terminal by pressing the terminal lock. Cut off the pipe what the arrows indicates, then discharge all gas. Remove the compressor mounting plate, and remove the 4 screws, then remove the condenser assembly. -
Page 36: Water Valve (Optional)
Service Manual Dismantling of parts Press with your fi nger and take out the water pipe and complete the replacement of water valve. 5.10.5 Drain tray Remove the fi xing screws of the compressor bottom plate. Replace the drain tray, the reverse process can complete installation. 5.11 Display control board Use a suction cup (spare-parts n. -
Page 37: Display Control Board
Service Manual Dismantling of parts Disconnect the connecting terminals, then change the display control board and the control panel. NOTE :The ambient temperature sensor is integrated on display 5.12 Main control board Remove the fi tting screws of the main control PCB housing box cover. -
Page 38: Dispenser (Optional)
Service Manual Dismantling of parts 5.13 Dispenser (optional) After removing the display control panel, use a screwdriver to remove the two screws as shown in the fi gure. Use a slotted screwdriver to pry off the clips around the plastic back cover. -
Page 39: Door Motor And Ice Blocking Plate
Service Manual Dismantling of parts Remove the screw of the ice blocking plate with a screwdriver. Take out the connecting terminal, complete the ice blocking plate and the assistive heater replacement. Disassembly of the external fi lter 5.15 5.15.1 Water supply You need a suitable pipe connector for connecting the water pipe with the water tap. -
Page 40: Water Supply
Service Manual Dismantling of parts Fix the two plastic clips on the wall by screws. Put the fi lter in the clips for fi xing. Assemble the fast connector to one inlet of the fi lter, and insert the water supply pipe into another end of the fast connector, then use the snap ring to lock the connection. - Page 41 Service Manual Temperature sensing system Resupply the water and check whether there is water fl owing out. After changing the water fi lter, reset the water fi lter by pressing and holding the DISPENSER button for 3 seconds. When the fi...
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Page 42: Temperature Sensing System
Service Manual Temperature sensing system Replacement of sensors 6.2.1 Sensor in refrigerator compartment To remove the sensor cover, you may squeeze it up and down. Take the sensor out from card slot. 6.2.2 Sensor in freezer compartment To remove the sensor cover, you may squeeze it up and down. Take the sensor out from card slot. -
Page 43: Ambient Temperature Sensor
Service Manual Temperature sensing system Sensor without terminal replacement Sensor replacement guidelines Cut off the damaged head of sensor. Remove the cable insulation. Take out a new sensor (spare parts n. 81660739) and cut off the sensor head Strip off the head of the sensor and connect (solder) it. To insulate the solder connections use the heat shrink tubing set (spare-parts n. -
Page 44: Sensor Rx Table
Service Manual Temperature sensing system Sensor RX Table in °C and °F Tx(°C) Tx(°FC) R (KΩ) Tx(°C) Tx(°FC) R (KΩ) Tx(°C) Tx(°FC) R (KΩ) -22.00 33.81 23.00 8.392 68.00 2.501 -20.20 31.85 24.80 7.968 69.80 2.391 -18.40 30.01 26.60 7.568 71.60 2.287 -16.60... -
Page 45: Function And Operation
Service Manual Function and operation Function and operation Display operation panel Refrigeration compartment temperature control panel Icons Button 1 Freezer compartment temperature display area A. Freezer compartment temperature setting 2 Quick cooling B. Refrigerator compartment temperature setting 3 Quick freeze C. -
Page 46: Temperature Setting Of Freezer Compartment
Service Manual Function and operation 7.2.2 Temperature setting of freezer compartment The temperature setting range of freezer compartment is -16°C - -24°C. The temperature can be set circularly, press the button “FRZ TEMP” once, the temperature turn by 1°C. The setting is eff ective after being locked. -
Page 47: Defrosting Function
Service Manual Function and operation 7.3.5 Setting of ice maker and filter 1) Ice maker on/off Press “ICE OFF” button, when the icon lights up, the ice maker is off . when the icon goes out, the ice maker starts to work. The initial default setting is the ice maker turn off . 2) Options for ice /cooling water Press “DISPENSER”... -
Page 48: Error Codes And Solutions
Service Manual Function and operation Error codes and solutions There are chapters of components included that this unit does not have. Error Type of failure Troubleshooting and Solutions code Ice maker failure Step 1: Check whether the connection terminals on the ice maker and the main PCB are plugged in place and whether there are foreign matters in them;... - Page 49 Service Manual Function and operation Ambient temperature Step 1: Check whether the connection terminals are plugged sensor fault in place and whether there are foreign matters in them; after Defrost sensor fault in cleaning the terminals, plug them in again. variable compartment Step 2: If the fault still occurs, pull out all connection terminals, use a multimeter to check the resistance value of the wire between...
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Page 50: Test Mode
Service Manual Function and operation Test Mode All below functions are only for diagnosis and test purpose, we advise to restart the refrigerator by power on/off if have used these functions. Test items Setting method Setting result Press and keep pressed the “LOCK” LED indicators display “0”, then the and “FRZ. -
Page 51: Demo Mode (None)
Service Manual Compressor Demo mode (None) Backup data for power fail The running state of the refrigerator is remembered after compressor running for 1 hour continuously. The running state of the refrigerator is remembered after change function settings and lock. When the refrigerator is out of power and recharged, the running state of the refrigerator is same as before. -
Page 52: Inverter Board Fault Analysis (Optional)
Service Manual Compressor Inverter board fault analysis (optional) Test items Setting Setting result method No light Standby Step 1: Test the voltage between the two pins of communication, it should be >1V, the voltage between pins of L and N, it should be 220V Step 2: If the test result of step 1 is fi... -
Page 53: Troubleshooting Method
Service Manual Troubleshooting Method Troubleshooting Method No cooling (Air cooling-Electronic) 9.1.1 No cooling of Freezer and Refrigerator compartment H8-TA-03... -
Page 54: Cooling Of Freezer - No Cooling Of Refrigerator Compartment
Service Manual Troubleshooting Method 9.1.2 Cooling of Freezer - No cooling of Refrigerator compartment H8-TA-03... -
Page 55: The Compressor Doesn't Work
Service Manual Troubleshooting Method The compressor doesn‘t work H8-TA-03... -
Page 56: Inside Frosting, No Defrosting
Service Manual Troubleshooting Method Inside frosting, no defrosting H8-TA-03... -
Page 57: Inside Frosting, No Defrosting-Maintenance Guidelines
Service Manual Troubleshooting Method Inside frosting, no defrosting-Maintenance guidelines H8-TA-03... -
Page 58: Lights Are Not On
Service Manual Troubleshooting Method Lights are not on H8-TA-03... -
Page 59: Fan Failure
Service Manual Troubleshooting Method Fan failure H8-TA-03... -
Page 60: Defective Defrost Circuit
Service Manual Troubleshooting Method Defective defrost circuit H8-TA-03... -
Page 61: Noise
Service Manual Troubleshooting Method Noise H8-TA-03... -
Page 62: Air Duct Failure
Service Manual Troubleshooting Method Air duct failure H8-TA-03... -
Page 63: Icemaker Failer (No Production Of Ice (Optional)
Service Manual Troubleshooting Method 9.10 Icemaker failer (no production of ice (optional) H8-TA-03... -
Page 64: Dispenser Fault - No Ice Or Crushed Ice Falling Off (Optional)
Service Manual Troubleshooting Method 9.11 Dispenser fault - no ice or crushed ice falling off (optional) H8-TA-03...
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