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Terex Genie SX-135 XC Installation Instructions Manual
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Terex Genie SX-135 XC Installation Instructions Manual

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First Notice
Product Notice
Mandatory Action Required
Date:
Models Affected:
Serial Numbers Affected: SX135H-101 to 159
Subject:
Allowable Hours:
Issue:
Genie has become aware of the following issues on the machines referenced above.
 The software installed on the machines referenced above does not fully comply with the prevailing
standards EN280 and AS1418. The control system software must be updated on the affected
machines.
 In extreme temperature conditions, the load sensing system installed on the machines referenced above
may deviate from the load cell engineering specification. This can result in nuisance faults of the load
sensing system.
Action(s) Required:
1
Locate the affected machines referenced above within your fleet.
2
Order Load Cell Kit PN 1280949GT and install on your machine.
Note: Updating the control system is included in the instructions to replace the load cell.
Completion of this Product Notice must take place as soon as possible, but no later than 90 days from
receipt of the kit.
3
Fill out and sign the completion form attached to the installation instructions and fax or email to Terex AWP
Warranty Department. This will serve as verification that you have completed this Product Notice.
Continued Use Instructions:
The machine may remain in service.
Terex Aerial Work Platforms, 6464 185th Ave NE Redmond WA 98073, Ph: 800-536-1800, 425-881-1800
August 21, 2017
SX-135 XC
SX135H-161 to 168
SX135H-170, SX135H-173 and SX135H-174
Load Cell Replacement and Software Update
6 hours
170016
North America
Asia-Pacific
1 of 2

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Summary of Contents for Terex Genie SX-135 XC

  • Page 1 Completion of this Product Notice must take place as soon as possible, but no later than 90 days from receipt of the kit. Fill out and sign the completion form attached to the installation instructions and fax or email to Terex AWP Warranty Department. This will serve as verification that you have completed this Product Notice.

  • Page 2: Product Notice

    Product Notice North America Mandatory Action Required Asia-Pacific To order parts: Machine owners with a valid Genie account can contact the Terex AWP Parts Department to place an order through one of the following: Genie Website: www.gogenielift.com Fax: 1-888-274-6192 Phone: 1-800-536-1800 Machine owners without a valid Genie account can contact their nearest Terex AWP dealership or Terex AWP Service Centers for assistance.
  • Page 3 Product Notice 170016 New Owner Update Form (for updating machine owner information only) Genie and ANSI requires that the seller of a Genie machine report to Genie the model and serial number of each machine sold, as well as the name, address, and telephone number of the new owner, within 60 days of the sale. ...

  • Page 4: Installation Instructions

    Installation Instructions Software Update and Load Cell Replacement SX-135 XC Part No. 1280793GT Rev A...

  • Page 5: Observe And Obey

    Instructions Rev A Introduction Intr oducti on If you have any further questions regarding these Intr oducti on instructions or need assistance, please contact Genie Product Support at one of the following telephone numbers: United States: + 800 536 1800 Canada: + 425 881 1800 Observe and Obey:...

  • Page 6: Tools Required

    Rev A Instructions Introduction Tools Required: Components of Kit 1280949GT Load Cell Software Update: Genie part number 1270278GT Qty. 1 Computer or Laptop with Microsoft operating system XP or newer Installation instructions Genie part number 1280793GT DB9 serial cable, female to male of suitable length Qty.

  • Page 7: Software Version

    Instructions Rev A Procedure Note: Perform this procedure with the axles fully Proc edure SX-135 XC Models retracted, the boom in the stowed position and the platform raised 18 inches / 43cm above the ground. Before proceeding, verify the Bypass key switch is in Run mode.
  • Page 8 Dear valued customers, the firmware site has changed. To complete this bulletin, install the most current version of the software. Access the firmware website address below: Link to Firmware site https://www.genielift.com/en/support/firmware From the drop-down menu, select the model that is appropriate for your machine. Locate and download the appropriate firmware/software file for your machine.
  • Page 9 Rev A Instructions Procedure Firmware Site Download When download is complete, select Close. Note: Access to the internet is required to Select SCON Service Tool Software perform this procedure. 1271478A.zip. Select I Accept. Select Save As and save it to your desktop. Click on the Hyperlink below or open an internet browser and copy and paste the link into the address bar and press enter.
  • Page 10 Instructions Rev A Procedure Loading the Software onto a 13 Select SCON Application Software 1271478.zip. Select I Accept. Select Save As Computer or Laptop and save it to your desktop. Note: Loading software onto your computer requires that you must have administrative rights to download executable files.
  • Page 11 Rev A Instructions Procedure On the Ready to Install screen, select Install. When the software installation is complete select Finish. Repeat this procedure for the remaining .zip files located on your desktop. 1271477.zip, 1271476A.zip,1271476.zip, 1271478A.zip and 1271478.zip. Delete the .zip folders from your desktop. Part No.
  • Page 12 Instructions Rev A Procedure Application Software Installation Open WebGPI™ and click on the Connect icon. SCON Software Update Note: The key switch must be in the off position, and the red Emergency Stop Button pushed in before disconnecting the harness from the SCON.
  • Page 13 Rev A Instructions Procedure Select Check Parameters. Under Check 10 Click on the Connect icon. Parameters select Tilt Sensors Params. Read and record the following parameters. -90 Deg 30 Deg 150 Deg Offset Gains to calculate X-axis tilt Gains to calculate Y-axis tilt Gains to...
  • Page 14 Instructions Rev A Procedure 12 Select File Type: Kernel. 14 Select All Files (*.*). Select the application .HEX file and click Open. S0856110.HEX. 13 Click on the Search button and locate application software S0856110.HEX. 15 Click on the Force download button. Cycle the power off, then back on at the red Emergency Stop Button at the TCON.
  • Page 15 Rev A Instructions Procedure 16 Click on the Download button. 18 Select Set All Defaults. Select Ok. 17 When the Kernel file is at 100%, cycle the 19 When prompted, select Level 2, enter power off, then back on at the red Emergency SG81355 for the password and select Accept.
  • Page 16 Instructions Rev A Procedure TCON Software Update Open WebGPI™ and click on the Connect icon. Note: Before installation, go to your computers Control Panel and increase your computers time out period to more than 30 minutes. Open the ground control box. Connect the computer DB9 cable to the TCON PCB.
  • Page 17 Rev A Instructions Procedure Select Pri Boom Ext/Ret. Under Pri Boom Select Pri Boom Up/Down. Under Pri Boom Ext/Ret select Valve. Read and record the Up/Down select Up Speed Limit. Read and following parameters. record the following parameters. Output Min (Thresholds) Extend Input (In) Output Min (Thresholds)
  • Page 18 Instructions Rev A Procedure Under Pri Boom Up/Down select Down 11 Select Turntable Rotate. Under Turntable Speed Limit. Read and record the following Rotate select Valve. Read and record the parameters. following parameters. Output Min (Thresholds) CW Input (In) Output Min (Thresholds) CCW Output (Pct) Output Max (2500mA) CW Output Max (2500mA) CCW...
  • Page 19 Rev A Instructions Procedure 13 Select Propel. Under Propel select Valve. 14 Under Propel select Data. Read and record Read and record the following parameters. the following parameters. Output Min (Thresholds) Forward Speed Extended (%) Forward Reverse Speed Extended (%) Output Min (Thresholds) Forward Speed Not Stowed (%) Reverse...
  • Page 20 Instructions Rev A Procedure 16 Under Steer select Angle Sensor Front 18 Under Steer select Angle Sensor Rear Right. Read and record the following Right. Read and record the following parameters. parameters. Neutral (mV) Neutral (mV) 17 Under Steer select Angle Sensor Rear Left. 19 Select Jib Up/Down.
  • Page 21 Rev A Instructions Procedure 20 Select Jib Extend/Retract. Under 21 Select Setup. Under setup select Machine. Read and record the following parameters. Extend/Retract select Data. Read and record the following parameters. Engine Model Deploy Speed (%) Language Stow Speed (%) System of Units Ramp Time End Of Stroke Fault Display...
  • Page 22 Instructions Rev A Procedure 22 Click on the Disconnect icon. 24 Click on the Download icon. 23 Click on the Connect icon. 25 Click on the Search button and locate application software S2-TCON-0854110. HEX. Software Update and Load Cell Replacement Part No.
  • Page 23 Rev A Instructions Procedure 26 Select the application .HEX file and click 28 When the Application file download is Open. S2-TCON-0854110.HEX. complete (100%), click on the Exit button. Note: If a Device is not responding warning 27 Click on the Download button. message appears when the download is complete, Note: This download can take 10 to 30 minutes click on the Ok button.
  • Page 24 Instructions Rev A Procedure 29 Cycle the power off, then back on at the red 33 Select Setup. Under setup select Machine. Emergency Stop Button at the TCON. Verify the last 3 digits of the machine serial is listed in the Machine Serial Number box. 30 Click on the Application icon.
  • Page 25 Rev A Instructions Procedure 34 Under setup select Machine. Configure 35 Enter the parameters recorded in steps 6 - 21. Platform Overload Sensing Evidence of Note: In step 8 (Up Speed Limit) and step 9 Use to Yes or No that is appropriate for your (Down Speed Limit) enter the parameters and market of use.
  • Page 26 Instructions Rev A Procedure Note: After entering the parameters in step 21 (Setup, Machine), verify the following parameters are set to No. Telematics Disable Engine Command, Telematics Cripple Drive Speed Command and Telematics Cripple Lift Speed Command. 36 Push in the red Emergency Stop Button and disconnect the DB9 cable from the TCON PCB.
  • Page 27 Rev A Instructions Procedure PCON Software Update Open WebGPI™ and click on the Connect icon. Open the platform control box. Connect the computer DB9 cable to the PCON PCB. Note: The current application software file will be shown at the top of the screen. (example: S0855100 for older software) Turn the key switch to platform control and pull Note: If Device not responding is displayed,...
  • Page 28 Instructions Rev A Procedure Select Platform Level. Under Platform Level Select Bellcrank Level. Under Bellcrank select Valve. Read and record the following Level select Valve. Read and record the parameters. following parameters. Output Min (Thresholds) Up Output Min (Thresholds) Up Output Min (Thresholds) Down Output Min (Thresholds) Down Output Max (2000mA) Up...
  • Page 29 Rev A Instructions Procedure 10 Under Jib select Ext/Ret Valve. Read and 12 Click on the Connect icon. record the following parameters. Output Min (Thresholds) Extend Output Min (Thresholds) Retract Output Max (2000mA) Extend Output Max (2000mA) Retract 13 Click on the Download icon. 11 Click on the Disconnect icon.
  • Page 30 Instructions Rev A Procedure 16 Select All Files (*.*). Select the 14 Select File Type: Kernel. application .HEX file and click Open. S0855110.HEX. 15 Click on the Search button and locate application software S0855110.HEX. 17 Click on the Force download button. Cycle the power off, then back on at the red Emergency Stop Button at the TCON.
  • Page 31 Rev A Instructions Procedure 18 Click on the Download button. 20 Select Set All Defaults. Select Ok. 19 When the Kernel file is at 100%, cycle the 21 When prompted, select Level 2, enter power off, then back on at the red Emergency SG81355 for the password and select Accept.

  • Page 32: Load Cell Replacement

    Loosen the jam nut securing the load cell 14 Fill out and sign the attached completion form sensor foot and rotate the foot screw and fax or email to Terex AWP Warranty clockwise to remove the preload. Department. This will serve as verification that you have completed Product Notice 170016.
  • Page 33 Your signature on this form will verify that you have completed Product Notice 170016 on the machines listed below. Please note that this is not a Warranty Claim Form. A Warranty Claim Form must be submitted to the Terex AWP Warranty Department for reimbursement under the provisions of our standard warranty terms and conditions. Fax to:...