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Related Manuals for CTM 360y
Summary of Contents for CTM 360y
- Page 1 NSTRUCTION ANUALS ’ NSTALLATION PERATOR MAINTENANCE Standard 360a Model Y (360y) Label Applicator Dual Action Tamp Tamp Merge Air Blow Swing Tamp...
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Page 2: Table Of Contents
Instruction Manuals: Installation, Operators Maintenance Standard 360a Model Y (360y) Label Applicator ABLE OF ONTENTS Table of Contents ................................i Proprietary ..................................viii Liability .................................... viii Release date ..................................viii Contact and Support ................................ ix Contact Us ..................................ix Technical Support ................................. ix Spare Parts .................................. - Page 3 Instruction Manuals: Installation, Operators Maintenance Standard 360a Model Y (360y) Label Applicator Tamp Applicator ................................12 RVB Applicator ................................13 Air Blow Applicator ..............................14 DAT Applicator ................................15 Swing Tamp Applicator............................... 16 Decommissioning the Applicator ........................... 17 Dismantling the Applicator ............................17 Disposing of the Applicator ............................
- Page 4 Instruction Manuals: Installation, Operators Maintenance Standard 360a Model Y (360y) Label Applicator Static Test for Tamps and Air Blow Labels ......................10 Static Test for Merge Label ............................. 10 Static Test for Corner Wrap Label .......................... 11 Static Test for DAT Label ............................11 360y HMI Applicator Display ............................
- Page 5 Instruction Manuals: Installation, Operators Maintenance Standard 360a Model Y (360y) Label Applicator I/O Diagnostics ..............................21 Reset Label Sensor ............................... 21 Application Setup—Merge ............................. 21 Multi-Panel Menu ..............................21 Multi-Panel Auto Teach ..........................21 Multi-Panel Setup ............................22 Over Speed Menu ..............................22 Label Profile Menu ..............................
- Page 6 Instruction Manuals: Installation, Operators Maintenance Standard 360a Model Y (360y) Label Applicator Tamp Extend Time ..............................32 Tamp Retract Time ..............................32 Corner Wrap Setup ..............................33 Corner Wrap Sequence ............................33 Corner Wrap Flow Chart ............................33 Corner Wrap General Setup Procedures ........................ 33 Positioning Corner Wrap Applicator ........................
- Page 7 Instruction Manuals: Installation, Operators Maintenance Standard 360a Model Y (360y) Label Applicator Weekly Maintenance ..............................6 Monthly Maintenance ..............................6 Semi-Annual Maintenance ............................6 Dancer Arm Adjustment ............................... 7 Rewind Slip Clutch ................................. 7 Adjusting Slip Clutch ..............................7 Drive Belt Adjustment ..............................8 Changing Dispense Hand ..............................
- Page 8 Instruction Manuals: Installation, Operators Maintenance Standard 360a Model Y (360y) Label Applicator 360y Core Unit Spare Parts ............................20 Non-powered Unwind Assembly Spare Parts ......................21 Merge Spare Parts ............................... 22 Air Blow Spare Parts ..............................22 RVB Spare Parts ................................22 FFS Spare Parts ................................
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Page 9: Proprietary
CTM or any other party involved in the creation, production, or delivery of the accompanying product shall not be liable to the customer nor to any other party for any damages, including without limitation, damages due directly or indirectly to occurrences or consequences which arise from Operation or failure of the equipment to operate. -
Page 10: Contact And Support
Customer Training CTM recommends that service or maintenance personnel complete a Customer Training Course including the model equipment used. For information on the availability of Customer Training Courses, contact your distributor or Technical Support. NOTE: Manuals are a supplement (not a replacement) to CTM customer course training. -
Page 11: System Requirements
Instruction Manuals: Installation, Operators Maintenance Standard 360a Model Y (360y) Label Applicator YSTEM EQUIREMENTS Electrical Requirements 108 – 132 VAC, 1 Ø • 10 AMPS, 10K SCCR • 50/60 Hertz, Single-Phase • • Power cable: 3m long. 3-wire cable. 16 AWG (1.00mm ) conductors rated at 10 amperes (in accordance with CENELEC HD-21) provided for the electrical connection to the IEC 320 receptacle of the applicator. -
Page 12: Figures
Instruction Manuals: Installation, Operators Maintenance Standard 360a Model Y (360y) Label Applicator PECIALTY TATEMENTS Important instructions that users must follow are specially emphasized. Warning Statements • Indicate hazards that can cause severe injury or death. Have an exclamation mark located in a triangular symbol. -
Page 13: Safety Guidelines
Instruction Manuals: Installation, Operators Maintenance Standard 360y Label Applicator AFETY UIDELINES Installation and Maintenance WARNING: Improper use of the applicator can lead to personal injury or property damage! • During installation, • Check for visible shipment damage and immediately inform your distributor. -
Page 14: Mechanical Hazards
Instruction Manuals: Installation, Operators Maintenance Standard 360a Model Y (360y) Label Applicator Mechanical Hazards WARNING: Danger of injury due to moving parts! • Maintain a safe distance from the machine while running. • Do not reach into the applicator area while the applicator is running. -
Page 15: Machine Terms
Instruction Manuals: Installation, Operators Maintenance Standard 360a Model Y (360y) Label Applicator ACHINE ERMS Air Assist: Stream of air from the air assist tube. Air Assist Tube: Small diameter tube with small hole(s) in it mounted under the peel edge that directs a stream of air to help, or “assist”... - Page 16 Instruction Manuals: Installation, Operators Maintenance Standard 360a Model Y (360y) Label Applicator Jog: Button on the display screen that allows the applicator to dispense a single label without the applicator running through the labeling process Label Detect Sensor: Detects the label starting from the leading edge to the trailing edge of a label and tells the applicator when to stop the stepper motor from advancing the labels.
- Page 17 Sourcing Input Configuration: The 360y applicator’s low label, end of web, and product detect inputs are optically isolated. The sensors connected to these pins must be able to sink the opto-coupler’s input current. The sensor’s common connection is the negative power supply terminal (ground or -V).
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Page 18: Introduction
NTRODUCTION CTM Labeling Systems’ Standard 360a Model Y Label Applicator (also referred to as the applicator and 360y applicator) is a high- speed labeling device used to apply pre-printed adhesive-backed labels to products either stationary on a workstation or moving on a production line. -
Page 19: Operating Personnel
Change password protected key setups. WARNING: Know what type of user you are! Mishandling equipment may cause severe injury or property damage. Such use will be considered non-intended use. CTM shall assume no liability for damage resulting from non-intended use of the machine. -
Page 20: Installation Manual
Installation Manual: Standard 360a Model Y (360y) Label Applicator NSTALLATION ANUAL... -
Page 21: Unboxing
When ready to set up the applicator, see the QR code next to the Applicator Manuals section on the Resource Guide and Component List [1C]. This code links directly to the product manuals on CTM’s website where users can choose the correct manual for the applicator purchased. - Page 22 Installation Manual: Standard 360a Model Y (360y) Label Applicator [2] Additional Parts for the Applicator On the back side of the Resource Guide and Component List is a list of commonly purchased options that are available for your Spare Parts Contact and Support applicator [2].
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Page 23: Instructions For Unboxing
Installation Manual: Standard 360a Model Y (360y) Label Applicator Instructions for Unboxing: Open the applicator box and remove all loose items. These items are dispersed around the box and will either be in a bag, wrapped in bubble wrap, or wrapped in foam. The display unit is in its own foam box. These loose parts may include the following: •... - Page 24 Installation Manual: Standard 360a Model Y (360y) Label Applicator [4] Applicator Orientations 03/2023 Unboxing...
- Page 25 Installation Manual: Standard 360a Model Y (360y) Label Applicator 4] Applicator Orientations (cont’d) 03/2023 Unboxing...
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Page 26: Installation
Installation Manual: Standard 360a Model Y (360y) Label Applicator NSTALLATION When assembling your applicator, the following tools are needed: Crescent wrenches • Allen wrenches • • Pump lift jack • Level Follow the steps below to correctly install the applicator: Attach the applicator to its mounting base using a crescent wrench. -
Page 27: Connecting Cables
Connecting Cables Two cables always included with the 360y are the display cable and the power cable. The display cable is attached to the HMI display screen and the power cable is packed separately. Other cables included depend on customer choice. These cables plug into the back of the applicator on the connector faceplate [6]. - Page 28 Installation Manual: Standard 360a Model Y (360y) Label Applicator [7] Connector Faceplate with Cables 03/2023...
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Page 29: Powering-On The Applicator
Installation Manual: Standard 360a Model Y (360y) Label Applicator OWERING N THE APPLICATOR Turn on the applicator by flipping the switch located above the power cable seen in Figure [6]. As the applicator wakes up, the Power-on screen appears [8]. -
Page 30: Equipment Overview
Installation Manual: Standard 360a Model Y (360y) Label Applicator QUIPMENT VERVIEW The following sections show what the basic, standard applicator setups should look like. If your setup is a little different check out the web path diagrams listed on our website. The following is a list of where to find the web path diagrams for each nose assembly: •... -
Page 31: Tamp Applicator
Installation Manual: Standard 360a Model Y (360y) Label Applicator Tamp Applicator 360A MODEL Y TAMP APPLICATOR w/ 12" UNWIND *RH SHOWN* 03/2023 Equipment Overview... -
Page 32: Rvb Applicator
Installation Manual: Standard 360a Model Y (360y) Label Applicator RVB Applicator 360A MODEL Y RVB APPLICATOR w/ 12" UNWIND *RH SHOWN* 03/2023 Equipment Overview... -
Page 33: Air Blow Applicator
Installation Manual: Standard 360a Model Y (360y) Label Applicator Air Blow Applicator 360A MODEL Y AIR BLOW APPLICATOR w/ 12" UNWIND *RH SHOWN* 03/2023 Equipment Overview... -
Page 34: Dat Applicator
Installation Manual: Standard 360a Model Y (360y) Label Applicator DAT Applicator 360A MODEL Y INLINE DAT APPLICATOR w/ 12" UNWIND *RH SHOWN* 03/2023 Equipment Overview... -
Page 35: Swing Tamp Applicator
Installation Manual: Standard 360a Model Y (360y) Label Applicator Swing Tamp Applicator 360A MODEL Y INLINE SWING TAMP APPLICATOR w/ 12" UNWIND *RH SHOWN* 03/2023 Equipment Overview... -
Page 36: Decommissioning The Applicator
Installation Manual: Standard 360a Model Y (360y) Label Applicator ECOMMISSIONING THE PPLICATOR When the applicator no longer functions correctly, it needs to be decommissioned properly. The applicator needs to be taken down from its permanent mount and then disposed of. There are certain regulations that need to be followed when this happens. -
Page 37: Operator ' S Manual
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator ’ PERATOR ANUAL... -
Page 38: Label Setup
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator ABEL ETUP After the applicator is mounted and in the correct orientation, it can be set up. Labels need to be put on and threaded through the applicator, sensors need to be setup, and the applicator needs to be tested to ensure it is correctly dispensing labels. -
Page 39: Sensors
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator Sensors The sensors listed in the following sections are used for label detection and product detection. NOTE: The following are standard sensors that may or may not be installed on your applicator. -
Page 40: Diffused Setup
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator Diffused Setup Ensure that the sensor is properly mounted. Place the product in front of the sensor and adjust the sensitivity of the sensor until the lights on the sensor are fully on and not blinking. -
Page 41: Basic Teach Instructions
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator Basic TEACH Instructions Align the sensor to a stable reference surface and firmly mount the sensor in this alignment. Press and hold TEACH button for longer than 2 seconds to start the TEACH mode. -
Page 42: Installation
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator Installation Optimize the reliable product detection by applying the following principals when selecting your reference surface, positioning your sensor relative to the reference surface, and presenting your target. Select a reference surface with the following characteristics where possible: •... -
Page 43: Banner Df-G3 Fiber Optic Sensor
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator Banner DF-G3 Fiber Optic Sensor Table 6 EYS AND Dual Output LEDs CH1/CH2 Switch (Dual Output) RUN/PRG/ADJ Mode Switch Lever Action Fiber Clamp Red Signal Level Green Threshold +/SET/- Rocker Button [15] Banner DF-G3 Fiber Optic Sensor There are two modes of teaching: Dynamic and Static. -
Page 44: Configuration
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator Configuration The configuration of the sensor can be navigated by following the below image. [17] Sensor Configuration... -
Page 45: Label Sensor Setup
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator Label Sensor Setup The label sensor needs to be positioned correctly and “taught” the correct way to detect labels. There are two different ways to “teach” label sensors: Auto Teach and Manual Teach. -
Page 46: Label Static Test
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator Label Static Test It is important to know if the applicator can consistently place labels in the same place over and over on the product. Without knowing this it will be unknown whether label placement problems that occur on the line are due to the applicator, or the product being labeled. -
Page 47: Static Test For Corner Wrap Label
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator Static Test for Corner Wrap Label Configure the applicator for Corner Wrap applications. Start at the Main Menu and tap Setup Menu > Setup Passcode > Configuration Menu > Top Right-Hand Corner > Special Options Passcode > Apply Mode. Tap the Up or Down arrows until the Corner Wrap option appears. -
Page 48: Hmi Applicator Display
This screen varies based on the applicator type. The 360y display is equipped with a backlight saver function which causes the display [19] Warning Alarm to automatically turn off the backlight after 60 minutes of inactivity... -
Page 49: Changing Numeric Values
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator Multi-Label Centerline-to-Centerline Distance Is Too Low: Occurs when the multi-label option is on, and the applicator • cannot place labels at the desired center-line distance. If the application permits, increase the label centerline-to-centerline distance to correct the problem. -
Page 50: Changing Text Values
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator Changing Text Values Formats are the only options where text can be changed. The process is like changing a numeric value except a keypad is displayed covering most of the screen. Complete the following steps to change a text value: Tap the text value that needs changed and a keypad appears [20]. -
Page 51: Setup Menus
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator Setup Menus The Setup Menus are passcode-protected; pressing the Setup Menu button at the Main Menu forces a passcode screen to appear in the Main Menu window [28]. A correct passcode loads the Setup Menu Screen [28] and the operator has access to the... -
Page 52: Saving New Formats
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator Saving New Formats Start at the Main Menu and tap Setup Menu > Setup Passcode > Formats button. Tap a blank yellow button to write the new format. Tap the blank gray button at the top of the screen and type a name for the new format on the keypad and tap Enter. -
Page 53: Configuration Menu
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator Configuration Menu The Configuration Menu [34] is accessed from the Setup Menu while the applicator is disabled and provides access to the following: Applicator Options • I/O Diagnostic • Reset Label Sensor •... -
Page 54: Auto Prime Pad Option
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator Auto Prime Pad Option This menu [39] allows the operator to turn the Auto Prime Option on or off. When on, the applicator automatically feeds a label to prime the pad when the applicator is enabled. -
Page 55: Secondary To Primary Transfer Process
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator Secondary to Primary Transfer Process Secondary applicator is labeling, and the primary applicator is brought back online but the primary applicator does not start labeling. Secondary applicator continues to label until it is taken offline or the primary goes back online. -
Page 56: Foldover Option Menu
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator Foldover Option Menu This menu [47] allows the applicator to control a fold station as part of the labeling sequence. If the foldover option is enabled, the operator can change the foldover parameters without disabling the applicator. -
Page 57: I/O Diagnostics
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator I/O Diagnostics The menu in Figure [52] is a troubleshooting tool that allows the operator to verify the status of inputs to the controller as well as force outputs on. In Figure [53] the Label Sensor Output and Tamp Home In inputs are active. In Figure [54] the Ready Signal, Warning Signal, Critical Signal, and Tamp Valve outputs are on. -
Page 58: Multi-Panel Setup
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator Multi-Panel Setup Before setting up multi-panel, ensure that the encoder option is installed and configured properly. Follow the below steps to set up the applicator for a multi- panel apply: Table 7 Enter a value for product clearance. -
Page 59: Label Profile Setup
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator Label Profile Setup Estimate the rise and flat areas of the product and estimate a web ratio. For a convex oval, like in Figure [61], the web ratio needs to be less than 100% because the applicator labels the flat area slower than the rise areas. -
Page 60: Label Feed Setup Menu
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator Label Feed Setup Menu This menu [63] allows access to the following variables and buttons: Reteaches the Label Length and Label Stop values. Sensor Teach: • • Labels Between Peel Edge and Sensor: Number of labels between the sensor and peel edge including the label at the sensor. -
Page 61: Manual Teach
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator [67] Auto Teach Part 2 [68] Auto Teach Complete Turn the Drive Roller to move the web liner so the labels are at the desired label stop position and press the Teach button again [67]. -
Page 62: Fault Log
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator Fault Log The Fault Log [75] tracks and sequentially numbers the critical faults. The entire list can be cleared and/or specially selected faults can be cleared. The last ten faults are displayed and can be scrolled through on the right side if the list is longer than the viewing window. -
Page 63: Applicator Setup
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator PPLICATOR ETUP Merge Applicator Setup The Merge nose assembly [76] is used to apply labels to products moving on a conveyor. A label is fed onto the surface of the product at the same speed that the product is moving. -
Page 64: Air Blow Applicator Setup
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator Air Blow Applicator Setup The Air Blow nose assembly [78] applies labels of different sizes without needing a new pad or manifold. Products can also be labeled at a standstill without contact. -
Page 65: Air Blow Air Assist Setup
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator Air Blow Air Assist Setup The air assist tube blows a stream of air onto the label to force it up against the blow box grid during the label feed. The air assist starts to blow when the web liner starts to move and stops when the label is on the grid. -
Page 66: Tamp Applicator Setup
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator Tamp Applicator Setup The Tamp applicator nose assembly [81] consists of a tamp slide, label manifold, and a label pad. The label is fed out onto the label pad and is tamped within in. -
Page 67: Inverted Tamp (Itb) Flow Chart
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator Inverted Tamp (ITB) Flow Chart Figure [83] represents the cycle of an inverted tamp applicator. Some cycle-affecting options are depicted by dotted lines. Any step that has multiple arrows leading to it indicates that multiple steps must be complete prior to advancing. Not all options are shown as not all options effect the cycle. -
Page 68: Tamp Air Assist Tube Setup
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator Tamp Air Assist Tube Setup The air assist tube blows a stream of air onto the label to push it against the tamp pad during the label feed. The air assist starts to blow when the web starts to move and stops when the label is on the pad. -
Page 69: Corner Wrap Setup
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator Corner Wrap Setup A Corner Wrap setup has a Swing Tamp nose with a valve bank that can control low pressure. This means that the Swing Tamp arm swings out to meet the product and then low pressure allows the product to push the swing arm out of the way as the label is applied. -
Page 70: Positioning Corner Wrap Applicator
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator Adjust the rotary actuator so the label pad is level with the applicator. NOTE: The rotary actuator’s internal stops control 100% of where the swing arm stops – the shocks act as a “buffer”... -
Page 71: Dual Action Tamp (Dat) Setup
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator Dual Action Tamp (DAT) Setup When the applicator type is set to Dual Action Tamp various options become incompatible and the sequence of labeling changes depending on which style of DAT is selected. This section explains those changes and explains how to set up the applicator to function properly as a DAT. -
Page 72: Dat: Trailing Edge Flow Chart
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator DAT: Trailing Edge Flow Chart Figure [87] depicts the cycle of a DAT set to trailing edge. Any step that has multiple arrows into it means the timer / distances run concurrently and must all be complete before continuing. -
Page 73: Incompatible Dat Options
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator Incompatible DAT Options When DAT applicator type is selected various options become incompatible. The following options cannot be enabled while the application type is DAT: Loose Loop Foldover Powered Rewind •... -
Page 74: Dat Rotary Actuator Stop Adjustment Guidelines
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator DAT Rotary Actuator Stop Adjustment Guidelines Ensure the air pressure reads 40 PSI. NOTE: Different variables can affect air pressure, such as gravity/weight of the label pad and manifold along with the applicator’s orientation (Nose Up/Nose Down, Reels Down, Upright and Above, Bottom Up) -
Page 75: Mounting Dat Product Detect Sensor
Operator’s Manual: Standard 360a Model Y (360y) Label Applicator Mounting DAT Product Detect Sensor Before going through this section, ensure the extend and retract times are properly setup. The following setup assumes no encoder is used. For encoder applications some values may change. -
Page 76: Maintenance Manual
Maintenance Manual: Standard 360a Model Y (360y) Label Applicator AINTENANCE ANUAL... -
Page 77: Special Options Menu
AINTENANCE ROCEDURES The procedures listed in this manual detail the maintenance of various components that can be included with a standard 360y. WARNING: Disconnect the air and power to the applicator BEFORE performing the following procedures. Injury from moving parts and/or electrical shock may occur. -
Page 78: Servo Tuning
Maintenance Manual: Standard 360a Model Y (360y) Label Applicator Servo Tuning This menu [5] allows the operator to adjust parameters related to the applicator’s stepper motor. Pos. Width (Pulse): Value in amplifier pulses, the position deviation between • the position reference value and the actual position is used as the value for acceptable “in position.”... -
Page 79: Factory Default Menu
Maintenance Manual: Standard 360a Model Y (360y) Label Applicator Factory Default Menu The Factory Default menu [10B] gives the operator the option to do a partial reset or a complete reset. A partial reset [11] saves the existing formats, and a complete reset [12] clears all existing formats. -
Page 80: Compensation Setup
Maintenance Manual: Standard 360a Model Y (360y) Label Applicator Compensation Setup The Compensation Setup menu [15] allows label placement to be adjusted for applicator variances throughout a speed range and selection of the following options: Min Speed Offset: Offset value in inches, for the Label Placement at the Min •... -
Page 81: Preventative Maintenance
Maintenance Manual: Standard 360a Model Y (360y) Label Applicator WARNING: Disconnect air and power to the applicator BEFORE performing the following procedures. Injury from moving parts and/or electrical shock may occur. REVENTATIVE AINTENANCE NOTE: Since all applicator types are being covered in this section some maintenance steps may not apply to your applicator. When doing less common maintenance (i.e., semi-annual) still include the steps from the more frequent maintenance. -
Page 82: Dancer Arm Adjustment
Maintenance Manual: Standard 360a Model Y (360y) Label Applicator Dancer Arm Adjustment The dancer arm maintains tension on the label liner and operates the brake on the unwind mandrel when labels are dispensed. The spring holding the dancer arm should be adjusted so that there is... -
Page 83: Drive Belt Adjustment
The 3in. main drive pulley dimensioning should be in. from the backside of the 360y faceplate to the inside edge of the pulley. Place replacement belt onto flanged motor pulley. Cautiously/slowly walk the belt over the main drive pulley to keep from crimping or nicking the belt’s edge. -
Page 84: Changing Dispense Hand
Nose Assembly Removal The following steps detail the removal of the various nose assemblies available for the 360y. Locate the assembly pertaining to the nose on your applicator and follow the steps. -
Page 85: Merge Nose Assembly Removal
Maintenance Manual: Standard 360a Model Y (360y) Label Applicator Merge Nose Assembly Removal Take off the back stainless cover of the applicator. Disconnect the fiber optic cables from the label sensor mounted on top of the power supply. Open the top cover on the sensor and slide the cinching mechanism located on the right side of the sensor housing upward. -
Page 86: Merge Peel Edge Changeover
Maintenance Manual: Standard 360a Model Y (360y) Label Applicator Merge Peel Edge Changeover MERGE APPLICATOR NOSE Remove the label sensor from the peel edge and LEFT HAND CONFIGURATION RIGHT HAND CONFIGURATION remount on the opposite side rail. The open end of the U-shaped sensor should face towards the inside. -
Page 87: Tamp Peel Edge Changeover
Maintenance Manual: Standard 360a Model Y (360y) Label Applicator WARNING: Disconnect air and power to the applicator BEFORE performing the following procedures. Injury from moving parts and/or electrical shock may occur. Tamp Peel Edge Changeover Remove the label sensor from the peel edge assembly and remount on the opposite side. -
Page 88: Wiring Changeover
Maintenance Manual: Standard 360a Model Y (360y) Label Applicator WARNING: Disconnect air and power to the applicator BEFORE performing the following procedures. Injury from moving parts and/or electrical shock may occur. Wiring Changeover Remove the zip ties holding the AC power wiring and the label sensor fiber optic cable to the adhesive pads near the wiring entry points. -
Page 89: Merge Nose Assembly Installation
Maintenance Manual: Standard 360a Model Y (360y) Label Applicator WARNING: Disconnect air and power to the applicator BEFORE performing the following procedures. Injury from moving parts and/or electrical shock may occur. Merge Nose Assembly Installation Rotate the first stage of the merge nose downward to gain access to the #10 mounting screws. -
Page 90: Troubleshooting Chart
Maintenance Manual: Standard 360a Model Y (360y) Label Applicator ROUBLESHOOTING HART ROBLEM OSSIBLE AUSE OLUTION The power switch is on, Power cord defective or unplugged Inspect and correct but no cooling fan or AC Fuse Blown Determine cause and replace fuse... - Page 91 Maintenance Manual: Standard 360a Model Y (360y) Label Applicator Check for blown fuse Vacuum fan not working Obstruction in fan Labels are not held on label grid Replace fans (Air Blow) Refer to the “Peel Edge Setup” section of the...
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Page 92: Display Faults
Maintenance Manual: Standard 360a Model Y (360y) Label Applicator ISPLAY AULTS The operator interface displays warnings and alarms that pertain to the application. These alarms are more serious in nature than the standard alarms, but they usually do not happen as often. The following are screens that will help diagnose a drive or display problem. -
Page 93: Reboot Required
Maintenance Manual: Standard 360a Model Y (360y) Label Applicator Reboot Required If a Controller Reboot is required, the alarm screen in Figure [30] displays. [31] Reboot Required Fault Stop Input The Stop Input Alarm Screen [106] displays if the stop input is active while the applicator is enabled. -
Page 94: Accessories
Please contact the factory for details and availability. Snorkels: Used to place the applicator nose close to the labeling operation while the applicator remains farther away. CTM offers a large variety of snorkel options. Consult the factory to find a solution to your requirements. -
Page 95: Spare Parts
Maintenance Manual: Standard 360a Model Y (360y) Label Applicator PARE ARTS 360y Core Unit Spare Parts 360y S ERIES PARE ARTS WEAR ITEMS Part Number Recommended Qty Description MP-200-0235 NIP ROLLER LIFT CAM PM-BELT1018 140XLO37 NIP TO MOTOR BELT RECOMMENDED SPARE PARTS... -
Page 96: Non-Powered Unwind Assembly Spare Parts
Maintenance Manual: Standard 360a Model Y (360y) Label Applicator Non-powered Unwind Assembly Spare Parts NON-POWERED UNWIND ASSEMBLY SPARE PARTS LIST WEAR ITEMS Part Number Recommended Qty Description PM-OR1007 O-RING RECOMMENDED SPARE PARTS (12" NON-POWERED UNWIND) Part Number Recommended Qty Description... -
Page 97: Merge Spare Parts
Maintenance Manual: Standard 360a Model Y (360y) Label Applicator Merge Spare Parts MERGE SPARE PARTS LIST WEAR ITEM Part Number Recommended Qty Description PM-T1000 or UHMW TAPE FOR 5" PEEL EDGE ( 5 7/16" Wide x 7" Lg.) PM-T1015 UHMW TAPE FOR 7.5" & 10" PEEL EDGE (8" Wide x 7" Lg.) ASS-215-0110X-X or 5"... -
Page 98: Ffs Spare Parts
Maintenance Manual: Standard 360a Model Y (360y) Label Applicator FFS Spare Parts FFS SPARE PARTS LIST WEAR ITEM Part Number Recommended Qty Description PM-T1010 UHMW TAPE FOR 5" PEEL EDGE ( 6" Wide x 4" Lg.) ASS-215-0110X-X or 5" WIPER ASSEMBLY (specify length & material) ASS-215-2110X-X or 7.5"... -
Page 99: Swing Tamp
Maintenance Manual: Standard 360a Model Y (360y) Label Applicator Swing Tamp SWING TAMP SPARE PARTS LIST WEAR ITEM Part Number Recommended Qty Description PM-T1010 or UHMW TAPE FOR 5" PEEL EDGE (6" Wide x 4" Lg.) PM-T1015 or UHMW TAPE FOR 7.5" PEEL EDGE (8" Wide x 4" Lg.) ASS-215-0110X-X or 5"... -
Page 100: Options
Maintenance Manual: Standard 360a Model Y (360y) Label Applicator Options 360y OPTIONS SPARE PARTS LIST OPTIONS: RECOMMENDED SPARE PARTS (LOW LABEL, WEB BREAK ALARMS) Part Number Recommended Qty Description PE-LI1088 or RED, YELLOW, GREEN LED ALARM LIGHT (BANNER) PE-LI1089 RED, YELLOW, GREEN LED AUDIBLE ALARM LIGHT (BANNER) -
Page 101: Appendices
Instruction Manuals: Standard 360a Model Y (360y) Label Applicator Appendices PPENDICES... -
Page 102: Appendix A: Applicator Options Compatibility Chart
Instruction Manuals: Appendices Standard 360a Model Y (360y) Label Applicator A: A PPENDIX PPLICATOR PTIONS OMPATIBILITY HART = Options are Compatible = Options are not compatible. Encoder Missing Powered Label On Options Multi-Panel Over-speed Label Profile Loose Loop Imprint Crossover...
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