ISEKI LAWN MOWERS INTRODUCTION Thank you very much for purchasing an ISEKI lawn mower. This operation manual provides the information necessary for operating and maintaining the lawn mower safely and properly. SAFETY-DANGER,WARNING AND CAUTION Every time you see the words and symbols shown below in the manual and on the safety decals, you must take note of their instructions and warning.
CONTENTS INTRODUCTION ................................. I. FOR SAFE OPERATION ............................HOW TO BE A SAFE OPERATOR ........................BEFORE STARTING THE LAWN MOWER ..................... OPERATION OF THE LAWN MOWER ......................OPERATION ON A SLOPE ..........................DRIVING ON PUBLIC ROADS: ........................LOADING ONTO OR UNLOADING FROM A TRUCK: ..................WHEN FILLING WITH FUEL: ...........................
Page 5
IV. INSPECTION AND MAINTENANCE OF MAJOR PARTS ..................62 INSPECTION AND REPLACEMENT OF BEVEL GEAR CASE ............... 62 INSPECTION & REPLACEMENT OF BLADES ....................63 INSPECTION OF GAUGE WHEELS ........................ 64 INSPECTION OF ROLLERS ..........................64 CLEANING OF MOWER DECK ........................64 FILLING DIAGRAM ............................
I. FOR SAFE OPERATION I. FOR SAFE OPERATION 1. HOW TO BE A SAFE OPERATOR 1.5. When operating, adjusting, or servicing the lawn mower, always wear substantial shoes and 1.1. Before starting the lawn mower for the first long trousers. Avoid wearing long loose clothes, time, read this manual thoroughly and carefully.
2.2. Thoroughly inspect the area where the lawn machine balance. Always follow their advice. mower is to be used and remove all stones, sticks, wires, and other foreign objects. 2.11. Keep in mind that the operator or user is Otherwise, they will be hit by the mower blades, responsible for the accidents or hazards caused which may lead to serious accidents.
I. FOR SAFE OPERATION 3.9. When reversing the lawn mower, make sure of brakes, and shift the PTO lever to the OFF the safety conditions behind. position. 3.21. Before leaving the lawn mower, stop the engine, 3.10. Never operate the lawn mower in terrain where lower the mower deck onto the ground, draw the there are ditches, holes, or steps easy to engine key, apply the parking brakes, and chock...
Never perform mowing operation on wet grass. ask your dealers for advice. 4.7. Never park the lawn mower on a slope. Specification of the ramps for the SXG15 ・ Length....More than 4 times the height of the 4.8. Pay attention to other possible causes of danger platform of the truck.
I. FOR SAFE OPERATION 6.6. Park the truck on hard level ground. Hook the the engine, draw the engine key, and apply the ramps securely on the platform of the truck with parking brakes before mounting or dismounting the top of the ramp level with the platform. the drive shaft.
9.18. Never attempt unauthorized modification of the lawn mower as this could be very hazardous. Damaged or worn parts should be replaced with ISEKI genuine spare parts. Unauthorized parts may cause breakdown of the lawn mower, accidents, and ISEKI warranty to expire.
I. FOR SAFE OPERATION 10.9. When using booster cables, observe the following instructions to avoid accidents: ・ Remove the filler caps of battery cells ahead of time to lessen explosive power of gases if they should catch fire. ・ Before connecting booster cables, be sure to stop the engine.
sufficient illumination. Inspection and moving of the lawn mower in a dark place may lead to unexpected accidents. 12.6. When the lawn mower is to be stored in a closed place like a garage or a barn, provide sufficient ventilation for exhaust gases. Exhaust fumes can be lethal.
I. FOR SAFE OPERATION 14. CAUTION LABELS & THEIR POSITIONS ・Caution labels on the lawn mower and the mower deck and the lawn collector The following labels are stuck on the lawn mower and mower deck. You should of course read the caution instructions in the manual.
Page 15
(1) Caution label (Code No.1705-904-004-0) Read the manual thoroughly. Keep battery out of reach of children. Shut off the engine and remove the starter key Beware of sulphuric acid. before servicing or repairing the machine. Beware of explosion. The negative terminal of the battery should be Read the manual thoroughly.
Page 16
I. FOR SAFE OPERATION (7) Hot-part caution label (Code No. 8595-901-007-0) Stay clear of the heated parts while they are hot. (8) Fan caution label (Code No.1705-902-006-0) Stay clear of the fan while it is running. (9) Starter caution label (Code No.
Page 17
On the mower deck (3) PTO label (1) Hot-part caution label (Code No. 8654-901-002-0) (Code No. 8595-901-007-0) Stay clear of the PTO shaft while the engine running. Stay clear of the heated parts while they are hot. (2) Danger label (Code No.
Page 18
I. FOR SAFE OPERATION (4) Maintenance label (Code No. 1593-901-015-0) Shut off the engine and remove the starter key before performing maintenance or repair work. ・ Maintenance of the caution labels - The labels should always be clearly seen, that is, nothing should obscure them.
Page 19
On the collector (1) Link Caution label (3) Maintenance label (Code No. 1593-901-015-0) Shut off the engine and remove the starter key before performing maintenance or repair work. (Code No. 8664-905-003-0) Stay clear of the collector frame while the container dumping.
II. WARRANTY AND AFTER-SALE CARE II. WARRANTY AND AFTER-SALE CARE WARRANTY On the warranty of this lawn mower and mower deck, please ask to your dealer. AFTER-SALE CARE As for breakdown or questions about the lawn mower and mower deck, consult with your dealers identifying the model and serial number of your lawn mower.
III. SPECIFICATIONS LAWN MOWER Model SXG 15 H Remarks Dimensions overall length 2500 mm with collector overall width 1066 mm with mower overall height 1219 mm with collector Weight (1) 415 kg 420 kg with mower & collector (LE) Weight (2) 417 kg 422 kg with mower &...
Page 22
III. SPECIFICATIONS Collectors Model SBC 400 X Remarks Type Blower less center collect low dump collector Dimensions overall length 840 mm Attached lawn mower overall width 965 mm Attached lawn mower overall height 1257 mm 912 mm Attached lawn mower Weight 35 kg 37 kg...
V. CONTROLS AND METERS V. CONTROLS AND METERS 1. CONTROL PANEL (1) Starter switch (4) PTO lever (2) Throttle lever (5) Hourmeter (3) Monitor lamp array (6) Headlight switch...
・ Engine coolant warning lamp: 1.1. STARTER SWITCH : Glow position: the engine is pre-heated in this : The lamp lights up when the engine coolant position. is over-heated. : OFF position: the engine stops and all electric Important: circuits are turned off. When the engine coolant is over-heated, the monitor lamp is lit and at the same time the buzzer sounds : ON position: the key turns to this position after...
V. CONTROLS AND METERS 1.5. HOURMETER The hourmeter counts operation hours of the lawn mower and shows them. Caution: The lowest figure indicates one tenth hour of When servicing or leaving the lawn mower, be sure to operation. lower the mower deck to the ground. 1.6.
4. OTHER CONTROLS 4.1. SAFETY SWITCHES The operator's seat, Master brake pedal, and PTO lever are equipped with a safety switch respectively. Before starting the engine, the operator should be seated in the operator's seat, keep the master brake depress position and shift the PTO lever to the OFF ) position.
VI. PRE-OPERATIONAL ROUTINE INSPECTION VI. PRE-OPERATIONAL ROUTINE INSPECTION It is essential for avoiding accidents or breakdown during operation to keep the lawn mower in good condition. The following pre-operational checks should be performed without fail before starting dailiy operation. Warning: Before inspection, be sure to park the lawn mower on 2.
VII. OPERATION 1. BEFORE STARTING THE ENGINE Caution: ・ Before starting the engine, be sure to carry out the pre-operation inspection in accordance with the periodical inspection table on page 46. ・ Follow instructions given in "I. FOR SAFFETY OPERATION." ・...
VII. OPERATION Important: ・ Never turn the starter switch to the START position ( ) after the engine starts, or the starter motor will be damaged. ・ Insufficient idling time will cause poor lubrication of the engine due to high viscosity of engine oil, which will lead to a shorter service life of the engine.
starter switch. Otherwise, water or dust may enter into the switch, which may cause trouble. 4. TRAVELLING Caution: ・ Before having become sufficiently familiar with the (2) lock lever operation of the lawn mower, be sure to operate it in a place spacious and flat without obstacles and having an unobstructed view and confirm the functioning of each control.
VII. OPERATION 5. STOPPING a. Release the HST pedal. Warning: b. Turn the throttle lever to the low speed ( ) position ・ Never attempt to turn the steering wheel abruptly to slow down the engine. when travelling at high speed, which is very c.
(1) Engine (2) Oil level gauge Excessive oil will cause engine trouble. ・ Use oil recommended by ISEKI or 10W-30 CC grade of API classification or higher quality. ・ Use oil of proper viscosity in accordance with the atmospheric temperature.
VIII. MAINTENANCE Caution: Never fail to cover the oil filler with the oil tank cap securely. 2.2. TRANSMISSION OIL REPLACEMENT Consult your dealer when you need to change the transmission oil. 2. TRANSMISSION OIL LEVEL 2.3. AIR BLEEDING 2.1. OIL CHECK Never fail to bleed air after replacing the HST oil.
3. COOLANT LEVEL 4. FUEL LEVEL Check to see the fuel level with the fuel gauge in the centre of the fender panel. Warning: The letter "F" shows the upper limit. The letter "E" shows the lower limit. Never remove the radiator cap during or just after operation.
VIII. MAINTENANCE 5. AIR-CLEANER Important: ・ Never hit the element against a hard object like a a. The air-cleaner is held on the engine with the rubber concrete wall. ・ An element which has already been washed five times band. Untie this band and pick up the air cleaner by hand.
8. FAN BELT 9. MAINTENANCE OF MID PTO Warning: After a long period of operation, the Mid PTO belt ・ Before checking the fan belt, stop the engine and could be expanded and the tension of the belt could remove the starter key without fail. be deteriorated.
11. NEUTRAL POSITION OF HST - When the belt is extremely expanded or has any damage, replace the belt with a new one. - Be sure to use the following ISEKI's genuine belt. 1782-334-008-00..Belt (VB031) ..2pc. Warning: After a long time of use, the neutral position of the 10.
Maximum traveling speed Forward: 11km/hr Backward: 6km/hr Caution: Adjust the maximum traveling speed of backward becomes less than 6km/hr for safe operation. 13. INSPECTION OF WHEEL TIGHTEN ING BOLTS AND NUTS (2) Adjusting nut (3)Spring Check the wheel tightening bolts and nuts for looseness. e.
VIII. MAINTENANCE 15. TYRE PRESSURE (INFLATION) Improper tyre pressure causes the tyres to wear Warning: abnormally and affects the lawn mower performance. Never attempt to keep on using or charging the battery Too high pressure causes the lawn mower to bounce with a electrolyte level lower than the limit, or the too much and too low pressure increases travelling resistance,which leads to power loss.
Remove the oil filler cap from top of the cylinder head and pour in fresh engine oil turough the oil filler. Be sure to use oil recommended by ISEKI. Refer to "ENGINE OIL LEVEL" on page 32. Caution:...
VIII. MAINTENANCE b. Place some rags under the engine oil filter to receive a. Place a tray under the drain plug. dripping oil when the filter is replaced. The engine oil filter is located on the Left-hand wall of the cylinder b.
g. Remove jack stands while placing lawn mower wheels Important: ・ The radiator screen and radiator clogged with dust on floor. or dirt causes overheating of the engine due to h. Recheck and top -off oil level. deteriorated cooling efficiency of the radiator. The radiator and radiator screen should be checked for 20.
・ When a slow-blow fuse has been burnt out, use ahead of time. genuine ISEKI slow-blow fuse (1650-650-202-00). e. After filling, start the engine and let it idle for 5 minutes The alternator and the starter motor have their own or so.
24. MAINTENANCE OF HYDRAULIC SYSTEM PARTS When hydraulic system parts such as the HST unit, and collector dump cylinder are required to be adjusted or repaired, consult your ISEKI dealers. Users are advised not to adjust or repair hydraulic system parts by themselves.
As required Knuckle arms Grease As required Brake hub / HST hub Grease As required Fuel Diesel fuel 18.0 (3.96) Drive shaft Grease As required R.B.B case Grease As required ・Use oil of better than class CC. ・Use ISEKI's recommended oil.
IX. STORAGE IX. STORAGE ■ DAILY AND SHORT TERM STORAGE ■ LONG TERM STORAGE a. Clean the lawn mower. a. Clean the lawn mower and correct all troubles such as repair, replacement of defective parts, readjustment, Important: etc. When washing the lawn mower, avoid applying compressed water directly to the electric apparatus, b.
Page 49
■ OPERATION AFTER A LONG TIME OF STORAGE a. Perform the pre-operation inspection without fail. b. Let the engine idle for about 30 minutes before applying any load, to ensure maximum engine performance and service life. Warning: Provide sufficient ventilation for exhaust fumes when starting the engine, because such fumes are very poisonous.
X. TROUBLESHOOTING X. TROUBLESHOOTING 1. ENGINE Troubles Presumable causes Remedies ・Starter motor does not work. ・Brake pedal is not depressed. ・Depresse the brake pedal. ・PTO lever is not in OFF ( ) ・Shift it to OFF position. position. ・Battery is not charged fully. ・Charge it.
Page 51
Troubles Presumable causes Remedies ・Engine output is insufficient. ・No fuel ・Supply with fuel. ・Clogged air cleaner ・Clean element. ・Engine is overloaded. ・Raise cutting height or slow down lawn mower. ・Improper fuel ・Use proper diesel fuel. ・Engine is overheated. ・Cool down engine. ・Throttle lever is not in the high ・Shift it there securely.
X. TROUBLESHOOTING Troubles Presumable causes Remedies ・Excessive fuel consumption ・Defective fuel ・Use proper fuel. ・Clogged air-intake line ・Clean air cleaner and air-intake hose inside. ・Engine is overloaded. ・Raise cutting height or slow down lawn mower. ・Fuel leaks ・Replace damaged parts with new ones and tighten joints securely.
I. NAMES OF MAJOR COMPONENTS I. NAMES OF MAJOR COMPONENTS (1) Mower deck (2) Drive shaft (3) Shaft cover (4) Water hose plug (5) Input bevel gear case (6) Shaft center (7) Coupling (8) Bevel gear case (RH) (9) Discharge cover (10) Front roller (11) Gauge wheel (12) Blade (LH)
SCMA40 II. ATTACHING AND DETACHING MOWER DECK ■ INSTALLATION OF MOWER DECK a. The lift lever(1) to raise the mower link in the highest position. Warning: When attaching or detaching the mower deck to the b. Set the gauge wheels(3) of the mower deck in the lawn mower: lowest position(Refer to page 57).
II. ATTACHING AND DETACHING MOWER DECK 2. DETACHING THE MOWER DECK Detach the mower deck in reverse order of attaching: Remove the drive shaft first and then the mower deck. Caution: Be sure to disconnect the universal joint on the PTO shaft of the lawn mower.
1. BEFORE OPERATION Caution: ・ Before starting mowing operation, be sure to equip ISEKI standard grass collector. Never mow grass without the collector or the lawn mower scatters grass, stone and other flying debris, which is very dangerous. ・ Become familiar with haw to operate the lawn mower and understand safety instructions by reading this manual carefully.
III. MOWER OPERATION 3. STARTING MOWING OPERATION Important: ・ When engaging the PTO clutch, slow down the engine a. Start the engine and turn the throttle lever to the speed sufficiently for safety. intermediate position between the low speed ( ) and high speed ( ) positions.
SCMA40 b. Move the dump lever(6) downward to dump the 5. EMERGENCY STOP collector. ・ W h e n a n y o f t h e f o l l o w i n g a b n o r m a l i t i e s i s c.
III. MOWER OPERATION ・ Mowing is desirable when the grass is dew-free: in 6. STOPPING MOWING OPERATION the afternoon or late afternoon, thus preventing the a. Release the HST pedal. mower from heavy clogging. ・ Always keep the mower deck clean. ・...
SCMA40 IV. INSPECTION AND MAINTENANCE OF MAJOR PARTS b. Check to see if a small amount of oil overflows through the plug hole. If so, the level is normal. If not, replenish with gear oil SAE80 through the plug hole Caution: using an oil pitcher or the like.
IV. INSPECTION AND MAINTENANCE OF MAJOR PARTS 2. INSPECTION & REPLACEMENT OF BLADES ・Inspection of blades a phase position LH & RH. Danger: ・ Don't touch the blade. Before handling the blade, put on the glove. ・Inspection of blades a. Turn the mower deck upside down. Caution: When turning the mower deck upside down, take care not to allow it to hit your feet.
SCMA40 4. INSPECTION OF ROLLERS Make sure that the roller turns smoothly. (1) Blade (1) Front roller (2) Gauge wheel Danger: Be sure to use new bolts when changing blades. Important: ・ When the wheels and rollers are hard to turn, Important: Make sure that the blades are not in contact with the disassemble them and clean them.
IV. INSPECTION AND MAINTENANCE OF MAJOR PARTS 6. FILLING DIAGRAM All the shafts mentioned below have a grease fitting on their end. Grease them up periodically. The gear case should also be serviced periodically for oil replenishment and replacement. Quantity : Ref.
Remove the shaft covers, and clean the mower deck top. Be sure to remove grass and other objects tangled around the shaft. d. Remove all rust and touch on where paint bas peeled off with touch-up paint supplied by ISEKI. e. Be sure to replace all the removed parts.
SCMA40 VI. TROUBLE SHOOTING Troubles Presumable causes Remedies ・ Improper discharging ・ Mid PTO belts and drive ・ Check belt and correct. ・ Blades are installed upside down. ・ Re-install them correctly. ・ Grass is too moist. ・ Wait until grass becomes dry. ・...
Page 70
VI. TROUBLESHOOTING Troubles Presumable causes Remedies ・ Gauge wheels do not turn. ・ Foreign matter caught in shaft ・ Clean. ・ Broken wheel ・ Replace it with a new one. ・ Short of grease ・ Inject grease. ・ Blades do not rotate. ・...
II. DETACHING AND ATTACHING COLLECTOR II. DETACHING AND ATTACHING COLLECTOR 2. ATTACHING THE LOW DUMP COLLECTOR WITH ASSIST CYLINDER Warning: Attach the collector in reverse order of detaching When attaching or detaching the collector to the lawn mower: Important: ・ Place the lawn mower on level, hard ground. Be sure to keep the removed parts.
SBC400X III. COLLECTOR OPERATION 1. BEFORE OPERATION 3. INSPECTION BEFORE OPERATION ・ Before operating, inspect the points that follow. Caution: ・ Become familiar with how to operate the lawn mower and understand safety instructions by reading this manual carefully. ・ Make sure that all safety covers and guards are installed in position.
IV. INSPECTION AND MAINTAINANCE OF MAJOR PARTS IV. INSPECTION AND MAINTAINANCE OF MAJOR PARTS 1. FILLING DIAGRAM Grease up the points mentioned below periodically. SBC400X-LAE (Low dump collector with assist cylinder) Ref.No Filling points Lubricants Quantity Dump cylinder Grease As required Dump link SBC400X-LE (Low dump collector with manual) Ref.No...
Clean the collector.Take special care to remove grass and dirt from the container net. b. Remove grass or other objects tangled around the link. c. Remove all rust and touch up where paint has peeled off with touch-up paint supplied by ISEKI. d. Be sure to replace all the removed parts.
・Collector does not move. ・Short of grease with collector link ・Inject grease with collector link ・Defective hydraulic system (LAE) ・Consult your dealers NOISE & VIBRATION NOISE: SXG15+SCMA40 SXG15+SCMA40 +SBC400X-LAE +SBC400X-LE Sound power level db(A) Sound power level at operator's ear...
Page 78
SXG15 SCMA40 SBC550X Overseas Business Division 3-14, Nishi-Nippori, 5-chome, Arakawa-ku, Tokyo 116-8541, Japan Phone: (03) 5604-7658 Fax: (03) 5604-7703 OM-SXG15 / EN-10 0806-01-??? Printed in Japan...
Need help?
Do you have a question about the SXG15 and is the answer not in the manual?
Questions and answers
Can you pay with paypal