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Summary of Contents for Star RC-S
- Page 1 RC Conveyer RC-S Instruction Manual...
- Page 2 INTRODUCTION INTRODUCTION Thank you for purchase of the Star Conveyer “RC Conveyer”. This manual describes the machine's functions and presents important information about operating methods and precautions. Please read through this manual carefully so that you will be able to use the machine safely and effectively.
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Page 3: Table Of Contents
CONTENTS CONTENTS 1. SAFETY-RELATED INFORMATION ··········································· 1-1. Safety-Precaution Indications 1-2. Safety Precautions ······················································ ······················································· 1-3. Caution plates ······················································· 1-4. Specifications 2. PARTS AND FUNCTIONS Type:Standard ·············································· 2-1. Overview Type:Basket on the loading end ································· 11 2-2. Control box (Control panel) ·············································· 12 3. -
Page 4: Safety-Related Information
1. SAFETY-RELATED INFORMATION 1. SAFETY-RELATED INFORMATION 1-1. Safety-Precaution Indications ■ Danger Level Symbols The safety precautions in this manual are classified into the following three levels. Failure to follow this safety precaution may result in great DANGER physical danger to the operator, or even death. Failure to follow this safety precaution may result in great WARNING physical danger to the operator, or severe damage to the... -
Page 5: Safety Precautions
1. SAFETY-RELATED INFORMATION 1-2. Safety Precautions DANGER PROHIBITING WORKER TO RIDE ON CONVEYER Never attempt to ride on the conveyer. If the worker rides on the conveyer, it may cause the risk of making the conveyer unstable and so fall down, getting the worker injured. DO NOT PERFORM MAINTENANCE WHILE CONVEYER IS RUNNING! Never attempt to service or perform maintenance on the conveyer while it is running. - Page 6 1. SAFETY-RELATED INFORMATION Use a non-fuse circuit breaker. To avoid the risk of fire due to overcurrent, include a non-fuse circuit breaker in the wiring leading to the power source. Do not open the cover on the power box. High voltages are present within the power box. Opening the cover may lead to serious electric shock.
- Page 7 Carry out daily maintenance inspections. Check machinery daily to make sure it is in safe operating condition. Contact STAR SEIKI in the event of problem. Stop working in the event of breakdown or other problems.
- Page 8 1. SAFETY-RELATED INFORMATION ■ Kinds of Caution Plates * Note that some of the caution plates given below are not used on the conveyer. Caution for high voltage electrical shock Make sure to cut off the breaker of controller while maintenance work is being done.
- Page 9 1. SAFETY-RELATED INFORMATION ● Caution for static electricity CAUTION The conveyor belt or the product on the conveyor may be charged by static The conveyor belt electricity. You may be shocked by may be charged by electric when approaching. static electricity. －6－...
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Page 10: Caution Plates
1. SAFETY-RELATED INFORMATION 1-3. Caution plates The following diagram shows the location and content of caution plates affixed to the conveyer. ■ Example of caution plates disposition CAUTION The conveyor belt may be charged by static electricity. －7－... -
Page 11: Specifications
1. SAFETY-RELATED INFORMATION 1-4. Specifications Model ＲＣ＊＊＊＊－＊ Ｓ Belt width 3…300 mm 4…400 mm 5…500 mm Overall length Height m/m 510～690 Angle adjustment 0～45° Power consumption AC 100V 15W Speed 3 m/min (60HZ) Maximum transport weight (horizontal position)[kg] Overall weight [kg] See accompanying table. -
Page 12: Parts And Functions
2. PARTS AND FUNCTIONS 2. PARTS AND FUNCTIONS 2-1. Overview Unloading side ④ ③ ① Loading side ② ① Conveyer belt This belt is made from synthetic resin, which offers static-electricity prevention and oil/heat resistance. ② Tension adjustment bolt Use this bolt to adjust the loosened conveyer belt. After adjustment, tighten the bolt securely. * Do not adjust the belt too tightly. - Page 13 2. PARTS AND FUNCTIONS ⑤ ⑥ ⑦ ⑧ ⑤ Chain cover Remove the cover to adjust and check the chain sprocket. ⑥ Motor gear reduction unit This is the drive source of the conveyer, with a speed of 9.84feet/min[3m/min] (standard type). ⑦...
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Page 14: Type:basket On The Loading End
2. PARTS AND FUNCTIONS Type: Basket on the loading end (Optional) Unloading side Loading side Basket on the loading end (optional) This design prevents workpieces from dropping off the conveyer when they are loaded on the loading end. －11－... -
Page 15: Control Box (Control Panel)
2. PARTS AND FUNCTIONS 2-2. Control box (Control panel) Type: CC-4BⅢ (Option) ① Power indicator lamp Lights up when the power is ON. ② Power switch Turns ON/OFF the power supply to the conveyor. ③ Work indicator lamp（Alarm indicator lamp ） Light up while the conveyor is in operation. -
Page 16: Mechanical Adjustments
3. MECHANICAL ADJUSTMENTS 3. MECHANICAL ADJUSTMENTS After the location of the unit has been determined, turn the adjuster bolt handle to adjust the level and stability. ●Adjusting the height Loosen the height adjustment handles located on each leg of the stand to adjust the height of the conveyer Lock belt. -
Page 17: Adjusting The Guide
3. MECHANICAL ADJUSTMENTS ●Adjusting the guide Loosen the installation bolt using a Philips screwdriver to adjust the width of the guide located on each side of the conveyer belt. Lock * After adjustment, tighten the installation bolt securely. Release ●After making the adjustments ●Standard type Insert the power plug into the power outlet. -
Page 18: Maintenance
* Refer to the instruction manual that came with the control box of the unloading machine for the wiring of the conveyer start signal (SG1, SG2). Consult the nearest Star office before you try to input the conveyer start signal from a machine other than a Star unloading machine. -
Page 19: Parts List
4. PARTS LIST 4. PARTS LIST Product name Model Manufacture Quantity Code # Standard M81X15G4L Panasonic 122737 Single-state induction Variable motor M81X15GV4L Panasonic 122738 speed Gear head (Standard) MX8GA100B Panasonic 123428 Conveyer belt SL-S9131 ****-*** Bando －16－... -
Page 20: Warranty
５. Warranty ５. Warranty 1. Once the unit is delivered and accepted, a warranty period based on the agreement takes effect. The warranty period is generally six months. 2. Any malfunction occurring during the warranty period (except for items excluded from the warranty) will be repaired free of charge. -
Page 21: Electrical Circuit Diagram
6. ELECTRICAL CIRCUIT DIAGRAM 6. ELECTRICAL CIRCUIT DIAGRAM RC Conveyor（Optional specifications） ※1 AC100V Specification External switch OPEN: Permanent action External switch Close: Intermittent action Rotation direction shift terminal （COM,CW,CCW） SEC conveyor can not use Please do not alter the COM Jumper ※1. -
Page 22: Overview
７．OVERVIEW ７．OVERVIEW －19－... - Page 23 ・All copyrights regarding this manual belong to STAR SEIKI Co., Ltd. Reproduction, translation or adaption of this manual in whole or part without consent from STAR SEIKI shall be an infringement of copyright. ・ These specifications are subject to change without prior notice.
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