Page 2
INTRODUCTION INTRODUCTION Thank you for purchase of the Star Conveyer “Pool Conveyer”. This manual describes the machine's functions and presents important information about operating methods and precautions. Please read through this manual carefully so that you will be able to use the machine safely and effectively.
CONTENTS CONTENTS 1. PRECAUTIONS 1-1. Warranty ··························································································· 1 1-2. Handling precautions ················································································ 1 1-3. Specifications ······················································································· 2 2. PARTS AND FUNCTIONS 2-1. Overview ··························································································· 3 2-2. Control box (Control panel) ······································································ 5 3. MECHANICAL ADJUSTMENTS ●Adjusting the height ················································································· 6 ●Adjusting the belt tension ···········································································...
Page 4
1. SAFETY-RELATED INFORMATION 1. SAFETY-RELATED INFORMATION 1-1. Safety-Precaution Indications ■ Danger Level Symbols The safety precautions in this manual are classified into the following three levels. Failure to follow this safety precaution may result in great DANGER physical danger to the operator, or even death. Failure to follow this safety precaution may result in great WARNING physical danger to the operator, or severe damage to the...
1. SAFETY-RELATED INFORMATION 1-2. Safety Precautions DANGER PROHIBITING WORKER TO RIDE ON CONVEYER Never attempt to ride on the conveyer. If the worker rides on the conveyer, it may cause the risk of making the conveyer unstable and so fall down, getting the worker injured. DO NOT PERFORM MAINTENANCE WHILE CONVEYER IS RUNNING! Never attempt to service or perform maintenance on the conveyer while it is running.
Page 6
1. SAFETY-RELATED INFORMATION Use a non-fuse circuit breaker. To avoid the risk of fire due to overcurrent, include a non-fuse circuit breaker in the wiring leading to the power source. Do not open the cover on the power box. High voltages are present within the power box. Opening the cover may lead to serious electric shock.
Page 7
Carry out daily maintenance inspections. Check machinery daily to make sure it is in safe operating condition. Contact STAR SEIKI in the event of problem. Stop working in the event of breakdown or other problems.
Page 8
1. SAFETY-RELATED INFORMATION ■ Kinds of Caution Plates * Note that some of the caution plates given below are not used on the conveyer. Caution for high voltage electrical shock Make sure to cut off the breaker of controller while maintenance work is being done.
Page 9
1. SAFETY-RELATED INFORMATION ● Caution for static electricity CAUTION The conveyor belt or the product on the conveyor may be charged by static The conveyor belt electricity. You may be shocked by may be charged by electric when approaching. static electricity. -6-...
1. SAFETY-RELATED INFORMATION 1-3. Caution plates The following diagram shows the location and content of caution plates affixed to the conveyer. ■ Example of caution plates disposition CAUTION The conveyor belt may be charged by static electricity. -7-...
1. SAFETY-RELATED INFORMATION 1-4. Specifications Model PC****-* CCY Control box CC-4BⅢ type Belt width 3…300 mm 4…400 mm 5…500 mm Overall length 4000…4000 mm 5000…5000 mm Height m/m 900~1300 Free adjustment Power consumption AC200V 60W(90W) Speed 1~4 m/min (60HZ) Maximum transport weight (horizontal position)[kg] Overall weight [kg] See accompanying table.
2. PARTS AND FUNCTIONS 2. PARTS AND FUNCTIONS 2-1. Overview Unloading side ① Loading side ④ ② ⑤ ③ ① Conveyer belt This belt is made from synthetic resin which offers static-electricity prevention and oil/heat resistance. ② Control box Controls the conveyer drive status. ③...
Page 13
This is the drive source of the conveyer, with a speed of 1 to 4 m/min (60HZ) [standard type]. * You can reverse the conveyer transport direction by switching the motor wiring. Consult the nearest Star office before you switch the wiring. ⑦ Chain cover Remove this cover to adjust and check the chain sprocket.
2. PARTS AND FUNCTIONS 2-2. Control Box (Operation Panel) ■Standard type(CC-4BⅢ) 1.Power Switch Turn on/off the power of conveyor 2.Speed Setting Switch This switch is used to set the speed of product delivery. Setting range: 1~3m/min Note: this speed is measured at a frequency of 60Hz. 3.Power LED This LED is on when turning on the power.
3. MECHANICAL ADJUSTMENTS 3. MECHANICAL ADJUSTMENTS After the location of the unit is decided, lock the casters and perform the following adjustments: ●Adjusting the height Use the hexagonal wrench to loosen the height adjustment bolts located on the stand legs near the casters (2 bolts ×...
* Refer to the instruction manual that came with the control box of the unloading machine for the wiring of the conveyer start signal (SG1, SG2). Consult the nearest Star office before you try to input the conveyer start signal from a machine other than a Star unloading machine.
4. PARTS LIST 4. PARTS LIST Name Type Code No. Manufacturing M91Z60GV4Y Panasonic 122733 Motor (See accompanying table.) M91Z90GV4Y Panasonic 122735 Gear head MY9G100B Panasonic 122684 Gear head MY9G50B Panasonic 122692 (0P 1~8m/min 60HZ) Conveyer belt SL-F1502 ****-*** BANDO ●Motor capacity Belt width 3CCY 4CCY 5CCY 6CCY 7CCY 8CCY 9CCY 10CCY Overall length...
Page 18
5. WARRANTY AND AFTER-SALE SERVICE 5. WARRANTY AND AFTER-SALE SERVICE For information about repairs and other service, refer to the nearest STAR SEIKI business office. ■ Warranty 1. The term of the warranty specified by the contact shall begin upon purchaser’s approval of the delivered machine.
6. ELECTRIC CIRCUIT DIAGRAM 6. ELECTRIC CIRCUIT DIAGRAM ● Econo Conveyer Electric Circuit Diagram (Standard Specifications) AC200V specifications ※1 External switch OPEN: Permanent action External switch Close: Intermittent action Rotation direction shift terminal (COM,CW,CCW) SEC conveyor can not use Jumper Please do not alter the COM ※1.
Page 22
・All copyrights regarding this manual belong to STAR SEIKI Co., Ltd. Reproduction, translation or adaption of this manual in whole or part without consent from STAR SEIKI shall be an infringement of copyright. ・ These specifications are subject to change without prior notice.
Need help?
Do you have a question about the PC-CCY and is the answer not in the manual?
Questions and answers