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ECONO CONVEYER
EC-CCY
OPERATION MANUAL

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Summary of Contents for Star ECONO EC-CCY

  • Page 1 ECONO CONVEYER EC-CCY OPERATION MANUAL...
  • Page 2 INTRODUCTION INTRODUCTION Thank you for purchasing the Star conveyer “ECONO CONVEYER”. This operation manual describes the conveyer’s functions, hot to operate it, and the precautions necessary when using it. Please read this manual thoroughly in order to understand the features of this conveyer better and use it more efficiently.
  • Page 3: Table Of Contents

    CONTENTS CONTENTS 1. SAFETY-RELATED INFORMATION ··········································· 1-1. Safety-Precaution Indications 1-2. Safety Precautions ····················································· 1-3. Caution plates ························································· 1-4. Mechanical Specifications ················································ 2. FEATURES AND THEIR LOCATIONS ···················································· 2-1. General Structure 2-2. Control Box (Operation Panel) ··········································· 11 3. MECHANICAL ADJUSTMENTS ・...
  • Page 4: Safety-Related Information

    1. SAFETY-RELATED INFORMATION 1. SAFETY-RELATED INFORMATION 1-1. Safety-Precaution Indications ■ Danger Level Symbols The safety precautions in this manual are classified into the following three levels. Failure to follow this safety precaution may result in great DANGER physical danger to the operator, or even death. Failure to follow this safety precaution may result in great WARNING physical danger to the operator, or severe damage to the...
  • Page 5: Safety Precautions

    1. SAFETY-RELATED INFORMATION 1-2. Safety Precautions DANGER PROHIBITING WORKER TO RIDE ON CONVEYER Never attempt to ride on the conveyer. If the worker rides on the conveyer, it may cause the risk of making the conveyer unstable and so fall down, getting the worker injured. DO NOT PERFORM MAINTENANCE WHILE CONVEYER IS RUNNING! Never attempt to service or perform maintenance on the conveyer while it is running.
  • Page 6 1. SAFETY-RELATED INFORMATION Use a non-fuse circuit breaker. To avoid the risk of fire due to overcurrent, include a non-fuse circuit breaker in the wiring leading to the power source. Do not open the cover on the power box. High voltages are present within the power box. Opening the cover may lead to serious electric shock.
  • Page 7 Carry out daily maintenance inspections. Check machinery daily to make sure it is in safe operating condition. Contact STAR SEIKI in the event of problem. Stop working in the event of breakdown or other problems.
  • Page 8 1. SAFETY-RELATED INFORMATION ■ Kinds of Caution Plates * Note that some of the caution plates given below are not used on the conveyer.  Caution for high voltage electrical shock Make sure to cut off the breaker of controller while maintenance work is being done.
  • Page 9 1. SAFETY-RELATED INFORMATION ● Caution for static electricity The conveyor belt or the product on the CAUTION conveyor may be charged by static The conveyor belt electricity. You may be shocked by electric may be charged by when approaching. static electricity. -6-...
  • Page 10: Caution Plates

    1. SAFETY-RELATED INFORMATION 1-3. Caution plates The following diagram shows the location and content of caution plates affixed to the conveyer. ■ Example of caution plates disposition CAUTION The conveyor belt may be charged by static electricity. -7-...
  • Page 11: Mechanical Specifications

    1. SAFETY-RELATED INFORMATION 1-4. Specifications Model EC****-* CCY Control box CC-4BⅢtype Belt width 3…300 mm 4…400 mm 5…500 mm Overall length 4000…4000 mm 5000…5000 mm Height m/m 900~1300 Free adjustment Working electric power AC200V 40W Speed 1~3 m/min (60HZ) Maximum transport weight 25(15 When option is mounted)...
  • Page 12: Features And Their Locations

    2. FEATURES AND THEIR LOCATIONS 2. FEATURES AND THEIR LOCATIONS 2-1. General Structure Conveying-in Side ① Conveying-out Side ④ ② ⑤ ③ ① Conveyer belt This is a special belt made from synthetic resin. ② Control box This box is used to set and operate the conveyer drive. ③...
  • Page 13 2. FEATURES AND THEIR LOCATIONS Conveying-out Side ⑦ ⑥ ⑥ Motor reducer This is the source of powering up the conveyer. The speed is 1 to 3m per minute (60HZ) (standard type). POINT If the conveyer needs to be reversed in rotation, please contact the engineering service personnel of our sales office.
  • Page 14: Control Box (Operation Panel)

    2. FEATURES AND THEIR LOCATIONS 2-2. Control Box (Operation Panel) ●Standard type (CC-4BⅢ) ① Power Switch Turn on/off the power of conveyor ② Speed Setting Switch This switch is used to set the speed of product delivery. Setting range: 1~3m/min Note: this speed is measured at a frequency of 60Hz.
  • Page 15: Mechanical Adjustments

    3. MECHANICAL ADJUSTMENTS 3. MECHANICAL ADJUSTMENTS To determine conveyer arrangement, stop the casters and make the following adjustments. ●Height adjustment Loosen the height adjusting bolts (2 bolts × 4 to 6 places) located on each leg as shown in the illustration Releasing using a hexagon wrench and adjust the conveyer height.
  • Page 16: What To Do After Adjustment

    For how to wire conveyer start signals (SG1 and SG2), see the instruction manual for the control box of your unloader. Also, to input conveyer start signals from other than the unloaders by STAR SEIKI, please contact the engineering service personnel of our sales office before using, because incorrect connection procedure may cause the risk of damaging the electric of the conveyer.
  • Page 17: Maintenance And Inspection

    3. MECHANICAL ADJUSTMENTS ●Maintenance and inspection Remove the chain cover once every 6 months and apply grease to the chain using brush. CAUTION After maintenance or inspection, return the chain cover in place. A failure to do this may cause the risk of getting you caught or pinched in the chain.
  • Page 18: Parts List

    4. PARTS LIST 4. PARTS LIST Part Name Type Manufacture Code No. Motor M91X40GV4Y Panasonic 122616 Gear head MX9G90B Panasonic 122615 Gear head MX9G36B Panasonic 122614 (0P 1~7.5m/min) Conveyer belt SL-F1502 ****-*** Bando -15-...
  • Page 19: Warranty And After-Sale Service

    5. WARRANTY AND AFTER-SALE SERVICE 5. WARRANTY AND AFTER-SALE SERVICE For information about repairs and other service, refer to the nearest STAR SEIKI business office. ■ Warranty 1. The term of the warranty specified by the contact shall begin upon purchaser’s approval of the delivered machine.
  • Page 20: Electric Circuit Diagram

    6. ELECTRIC CIRCUIT DIAGRAM 6. ELECTRIC CIRCUIT DIAGRAM ● Econo Conveyer Electric Circuit Diagram (Standard Specifications) AC200V specifications ※1 External switch OPEN: Permanent action External switch Close: Intermittent action Rotation direction shift terminal (COM,CW,CCW) SEC conveyor can not use Jumper Please do not alter the COM ※1.
  • Page 21: Overall Diagram

    7. OVERALL DIAGRAM 7. OVERALL DIAGRAM -18-...
  • Page 22 7. OVERALL DIAGRAM -19-...
  • Page 23 ・All copyrights regarding this manual belong to STAR SEIKI Co., Ltd. Reproduction, translation or adaption of this manual in whole or part without consent from STAR SEIKI shall be an infringement of copyright. ・ These specifications are subject to change without prior notice.

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