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Summary of Contents for Rikon Power Tools 25-200
- Page 1 12" Planer/Jointer Model: 25-200 Record the serial number and date of purchase in your manual for future reference. Serial number: Date of purchase: For more information: www.rikontools.com info@rikontools.com For Parts or Questions: techsupport@rikontools.com or 877-884-5167 Part # 25-200M1...
- Page 2 Index GENERAL INFORMATION 1.1 Foreword MACHINE DESCRIPTION Machine identification Getting to know your planer/jointer Technical specification Recommended protective clothing Noise emission Prescribed use of the machine Hazards Safety instructions for the planer/jointer INSTALLATION Lifting and unloading Position of the machine Identifying shipping boxes Installation of loose parts 3.4.1 Fence rail installation...
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Page 3: General Information
1. General Information FOREWORD This manual must be read and understood before operating the machine. This will provide a better working knowledge of the machine, for increased safety and to obtain the best results. 2. Machine Description MACHINE IDENTIFICATION There is a identification plate attached to the rear of the machine, containing machine data and serial number. GETTING TO KNOW YOUR PLANER/JOINTER Dust chute On/off switch... -
Page 4: Technical Specification
2.3 TECHNICAL SPECIFICATION SPECIFICATION 25-200 Feed speed sf/min Cutterhead speed rpm 4700 Cutterhead diameter 2.75" Max planer capacity 12" x 8" Max planing width 12.20" Max depth of cut jointer 1/8" Max depth of cut planer 1/8" Knives pcs Fence tilting degree... - Page 5 2.8 SAFETY INSTRUCTIONS FOR PLANER/JOINTERS A planer/jointer is a tool which can, due to operator carelessness, cause serious personal injury. It is therefore strongly recommended you read and observe: · these instructions, particularly the special safety information in the respective chapters; ·...
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Page 6: Installation
3. Installation 3.1. LIFTING AND UNLOADING The machine can be transported by two means: 1. With a forklift truck. To do so, the machine is secured on a pallet with four hex bolts. 2. With help. Here, the machine is carried by means of carrying straps or two battens (A, Fig.1) placed underneath the planer bed. -
Page 7: Switch Installation
3.4. INSTALLATIONS OF LOOSE PARTS 3.4.1 FENCE INSTALLATION - To packaging, the fence seat (A, Fig. 4) is installed incorrectly before shipment. Before installing the fence, taking off both of the hex bolts (B, Fig. 4) and turn the fence seat 180 degrees. FIG. -
Page 8: Electrical Connection
3.4.3 Cutterhead guard - INSTALLATION - Take off both of the hex socket screws (A, Fig.8). Install the cutterhead guard assembly (B, Fig.8) using two of hex socket screws. Make sure the square washer (C, Fig. 8) stay between the table and cutterhead guard. FIG. -
Page 9: Dust Chute - Installation
3.6. DUST CHUTE - INSTALLATION The dust chute complete with suction connector must be installed for planing. CAUTION: The contact pins on the shaft of the dust chute (A, Fig. 9) must engage properly in the limit switch. Incorrectly installed dust chute the machine will not start. Connect a suitable dust collector to the suction connector of the jointer/planer. -
Page 10: Operating Procedures
5. Operating Procedures 5.1. ON/OFF SWITCH (Fig.13) · To switch ON = press green switch button. · To switch OFF = close cover or press red switch button. · To unlock the switch cover push the pin on the stop cover. FIG. - Page 11 - Planing the face of a plank or workpieces up to 3" thick: lower cutterblock cover from top onto workpiece. Adjust cutterhead guard so that the undermentioned distances are not exceeded in any position: rear edge (A, Fig.17) – workpiece max. 1/64"; front edge (B, Fig.17) –...
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Page 12: Thickness Planer Mode
5.3. THICKNESS PLANER MODE Note: Thickness planing is used to reduce a workpiece with one already surface planed surface to a desired thickness. - The workpiece is run through the thicknesser. - The surface already planed flat rests on the thicknesser bed. - The workpiece is cut on the upper side. -
Page 13: Maintenance
6. Maintenance 6.1 REPLACING CUTTER KNIVES CAUTION! Risk of personal injury by cuts from the cutter knives! Wear gloves when changing cutter knives. To remove the cutter knives: 1. Unplug power cable. 2. Push fence back. 3. Raise cutterhead guard fully and pull extrusion fully outwards. FIG. - Page 14 6.2 Drive Belt Check The cutterhead drive belt and the feedgear drive belt need to be checked periodically and retightened if necessary. Both drive belts are located behind the machine's side panel. Checking the drive belt: 1. Unplug power cable. 2.
- Page 15 7. Diagrams & Components Ref No. Description Ref No. Description Screw M6X12 Cover plate Pan head screw M4X60 Cabinet Pan head screw M4X8 Rivet nut M6X15 Plug Hex. Nut M4...
- Page 17 Ref No. Description Ref No. Description Extended dust port Bearing bracket Rivet Hex. Bolt M6X12 Bracket Hex. Bolt M8X30 Tube Cutterblock bracket Hex. Socket set screw Tighting rod Adjusting washer Spring Anti-kickback finger Hex. Nut M6 Shaft Flange nut Hex. Socket set screw Outfeed roller Rubber washer Infeed roller...
- Page 18 Ref No. Description Ref No. Description Flat washer Spring washer Scale plate Carriage bolt Infeed table Lock nut M8 Front shaft Flat washer Handle shaft Carriage bolt Hex. Bolt Flat washer Lift bracket Knob Spring washer Hex. Socket head screw Locking handle...
- Page 19 Ref No. Description Ref No. Description Screw M6X16 Hex. Socket head screw Right cover Retaining ring Screw M6x40 Lock thead bar Cutterblock guard assembly Bracket Cutterblock guard w/cap Hex. Nut M12 Infeed table Hex. Nut M8 Left cover Hex. Socket head screw Screw M6X12 Mounting base Rotation label...
- Page 20 Ref No. Description Ref No. Description Hex. Socket head screw Bevel gear Guide shaft Retaining ring Scale Shaft tube Indicator Roll pin Thickness table Gear Mounting plate Crank bar Mounting tube Crank bar tube Threaded bar Big handwheel Spacer block Hex.
- Page 21 Ref No. Description Ref No. Description V belt Lock nut M10 Motor pulley Flat washer V belt A1194 Big chain wheel Cap nut M8 Washer Lock washer 8 Retaining ring Flat washer 8 Tube for chain wheel Flange bolt M8X25 Cam wheel Motor Cam wheel bracket...
- Page 22 Ref No. Description Ref No. Description Cutterhead cover Rotation bracket Pan head screw M4x16 Pin stop knob Sliding cover Hex bolt M6x30 Flat washer 4 Special washer Sliding cover bracket Tilt locking handle Nylon nut M4 Sliding locking handle Jointer fence Sliding bracket Pin shaft Hex bolt M8x25...
- Page 23 Ref No. Description Ref No. Description Safety switch bracket II Bracket Screw M4X30 Small cam wheel Safety switch Hex. Socket set screw M5X35 Lock nut M5 Safety switch bracket I...
- Page 24 8. Notes...
- Page 25 5-Year Limited Warranty RIKON Power Tools Inc. (“Seller”) warrants to only the original retail consumer/purchaser of our products that each product be free from defects in materials and workmanship for a period of five (5) years from the date the product was purchased at retail. This warranty may not be transferred.
- Page 26 For more information: 16 Progress Road Billerica, MA 01821 877-884-5167/781-933-8400 techsupport@rikontools.com www.rikontools.com Copyright Rikon Power Tools, Inc. 2009 Printed in China 3/09...
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