Rikon Power Tools 23-400H Operator's Manual

16” thickness planer with helical cutterhead

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23-400H
16" Thickness Planer
with Helical Cutterhead
4001824
Operator's Manual
Record the serial number and date of purchase in your manual for future reference.
Serial Number: _________________________
Date of purchase: _________________________
For technical support or parts questions, email techsupport@rikontools.com or call toll free at (877)884-5167
www.rikontools.com
23-400HM2

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Summary of Contents for Rikon Power Tools 23-400H

  • Page 1 23-400H 16” Thickness Planer with Helical Cutterhead 4001824 Operator’s Manual Record the serial number and date of purchase in your manual for future reference. Serial Number: _________________________ Date of purchase: _________________________ For technical support or parts questions, email techsupport@rikontools.com or call toll free at (877)884-5167 www.rikontools.com...
  • Page 2: Table Of Contents

    Changes and improvements may be made at any time, with no obligation on the part of Rikon Power Tools, Inc. to modify previously delivered units. Reasonable care has been taken to ensure that the information in this manual is correct, to provide you with the guidelines...
  • Page 3: Safety Instructions

    SAFETY INSTRUCTIONS IMPORTANT! Safety is the single most important consideration in the operation of this equipment. The following instructions must be followed at all times. Failure to follow all instructions listed below may result in electric shock, fire, and/or serious personal injury. There are certain applications for which this tool was designed.
  • Page 4 SAFETY INSTRUCTIONS 12. KEEP PROTECTIVE GUARDS IN PLACE AND IN 25. ALWAYS WEAR A DUST MASK TO PREVENT WORKING ORDER. INHALING DANGEROUS DUST OR AIRBORNE PARTICLES, including wood dust, crystalline silica dust 13. AVOID ACCIDENTAL STARTING. Make sure that and asbestos dust. Direct particles away from face and the power switch is in the “OFF”...
  • Page 5: Electrical Safety

    SAFETY INSTRUCTIONS ELECTRICAL SAFETY EXTENSION CORDS THIS TOOL REQUIRES THE INSTALLATION OF A 220V USE OF AN EXTENSION CORD WITH THIS MACHINE PLUG (NOT INCLUDED), AND MUST BE GROUNDED IS NOT RECOMMENDED. FOR BEST POWER AND WHILE IN USE TO PROTECT THE OPERATOR FROM SAFETY, PLUG THE PLANER DIRECTLY INTO A DEDICATED GROUNDED ELECTRICAL OUTLET ELECTRIC SHOCK.
  • Page 6 SAFETY INSTRUCTIONS SPECIFIC SAFETY INSTRUCTIONS FOR PLANERS This machine is intended for surface thickness planing of natural, solid woods. The permissible workpiece dimensions must be observed (see Technical Specification). Any other use not as specified, including modification of the machine or use of parts not tested and approved by the equipment manufacturer can cause unforeseen damage.
  • Page 7: Getting To Know Your Machine

    GETTING TO KNOW YOUR MACHINE LID OPEN FRONT TO SHOW VIEW CUTTERHEAD Planer Table Cutterhead, Chip Breaker & Guard Cover On/Off Micro Switch Cover Opening Knob & Handle Cover Cover Lift Bar & Bracket On/Off Switch Height Setting Wheel for Planer Table Locking Lever for Planer Table Infeed Roller Table Stock Return Rollers...
  • Page 8: Assembly

    CONTENTS OF PACKAGE Tools for Assembly & Adjustments A. Wrenches - 13mm , 10mm & 8mm B. Star T25 Screwdriver C. Hex Wrenches - 2.5mm, 4mm & 5mm ASSEMBLY THE PLANER MUST NOT BE PLUGGED IN AND THE POWER SWITCH MUST BE IN THE OFF POSITION UNTIL ASSEMBLY IS COMPLETE.
  • Page 9 ASSEMBLY INSTALLING THE STOCK RETURN ROLLERS The Planer's top has two rollers for easily moving lumber from the rear, exit end over to the front of the planer for another thicknessing pass through the machine. FIG. 3. To install the two rollers; 1.
  • Page 10: Operation

    OPERATION This machine is intended for surface thickness planing of natural, solid woods. The permissible workpiece dimensions must be observed. Any other use not as specified, including modification of the machine or use of parts not tested and approved by the equipment manufacturer can cause unforeseen damage. THICKNESSING WORKPIECE DIMENSIONS NOTE: Thickness planing is used to reduce lumber with...
  • Page 11: Operation

    OPERATION PLANER OPERATION Before turning on the planer, review the safety precau- tions listed on pages 3 to 6, and the operating instruc- tions on pages 6 and 10. Make sure that you fully under- stand the features, adjustments and capabilities of the machine that are outlined throughout this manual.
  • Page 12: Adjustments

    ADJUSTMENTS THE MACHINE MUST NOT BE PLUGGED IN AND THE POWER SWITCH MUST BE IN THE OFF POSITION UNTIL ADJUSTMENTS ARE COMPLETE. ROTATING OR REPLACING KNIFE INSERTS INDEX MARK STAR HEAD This machine has a helical cutterhead with four rows of SET SCREW carbide knife inserts.
  • Page 13 ADJUSTMENTS Planer Table Alignment continued from page 12 1. Make sure that the planer/jointer's switch is turned off, CUTTERHEAD and the plug is disconnected from the power source. NOTE: The cutterhead is fixed in position and any ad- justments of the must be made through the planer table's setting.
  • Page 14 ADJUSTMENTS ADJUSTING THE CUTTERHEAD THE MACHINE MUST NOT BE PLUGGED IN AND THE POWER SWITCH MUST BE IN The Cutterhead that holds the knife inserts is fastened to THE OFF POSITION UNTIL ALL ADJUSTMENTS ARE the machine's cabinet, and is not adjustable. Based on COMPLETE.
  • Page 15 ADJUSTMENTS ADJUSTING DRIVE BELTS The cutterhead drive belt and the feed gear drive belt need to be checked periodically and re-tightened if nec- essary. Belts will stretch with use, especially when they are new and are breaking in. Both drive belts are located behind the machine's side panel.
  • Page 16 ADJUSTMENTS Drive Belt Adjustment continued from page 15 10. When all belts have been checked and any mainte- nance has been done, replace and secure the side panel THE PLANER MUST NOT BE and speed control knob back to their positions with the PLUGGED IN AND THE POWER SWITCH MUST BE screws that were previously removed (In steps 2 &...
  • Page 17: Maintenance

    MAINTENANCE 5. Clean the planer bed columns on a regular basis to Turn the power switch “OFF” and prevent the build-up of wood chips and dust. Treat the disconnect the plug from the outlet prior to adjusting or posts with a dry lubricant spray. Do not use ordinary oil maintaining the machine.
  • Page 18: Troubleshooting

    TROUBLESHOOTING FOR YOUR OWN SAFETY, ALWAYS TURN OFF AND UNPLUG THE MACHINE BEFORE CARRYING OUT ANY TROUBLESHOOTING. SYMPTOM POSSIBLE CAUSES SOLUTIONS Planer will not start. 1. No power 1. Check power source, plug and wiring. 2. Blown fuse 2. Check fuse, replace if it is blown. 3.
  • Page 19: Parts Diagrams & Parts Lists

    PARTS DIAGRAM & PARTS LIST CUTTERHEAD ASSEMBLY...
  • Page 20 PARTS DIAGRAM TABLE ASSEMBLY...
  • Page 21 PARTS LIST DESCRIPTION MFG. PART NO. KEY NO. Flat Washer P23-400-20 Hex Nut P23-400-26 Screw M6x12 P23-400-44 Thickness Table P23-400-80 Indicator P23-400-81 Scale P23-400-82 Lock Handle P23-400-83 Hex Nut P23-400-84 Locking Bar P23-400-85 Set Screw M8x16 P23-400-86 Crank Handwheel P23-400-87 Hex Nut P23-400-88 Handle...
  • Page 22 PARTS DIAGRAM PARTS DIAGRAM MOTOR & DRIVE SYSTEM...
  • Page 23 PARTS LIST...
  • Page 24 PARTS DIAGRAM CABINET & CONTROLS...
  • Page 25 PARTS LIST...
  • Page 26: Warranty

    WARRANTY WARRANTY WARRANTY...
  • Page 27: Accessories

    ACCESSORIES 25-599 Replacement Carbide Inserts - PK 10 4-Sided, pre-sharpened carbide insert knives measure 0.59" x 0.59" x 0.10". Pack of 10. 25-594 Mounting Screws for Inserts - PK 10 Special flat head, T25 Star drive screws for mounting insert cutters onto cutterheads. Visit www.rikontools.com to review RIKON's line of professional machinery and accessories.
  • Page 28 23-400H For more information: 16 Progress Road Billerica, MA 01821 877-884-5167 / 978-528-5380 techsupport@rikontools.com www.rikontools.com 23-400HM2...

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