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5 Before installation
Fig.14
Methods of termination continued
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800 System 2
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PN-0000455
Important
Failure to install the condensate discharge pipework correctly will
affect the reliable operation of the boiler.
Careful consideration must be given to the possibility of the pipe-
work being subject to freezing conditions and appropriate meas-
ures taken to prevent blockage. Correct installation in accordance
with this section will considerably minimise the likelihood of block-
age and subsequent boiler lock-out.
A condensate discharge pump and pipe "Trace Heating" are avail-
able as accessories.
The condensate discharge pipe MUST NOT RISE at any point
along its length. There MUST be a fall of AT LEAST 2.5° (50 mm
per metre) along the entire run EXCEPT when employing a suita-
ble condensate pump in basement and cellar or similar applica-
tions.
The boiler condensate trap incorporates a seal of 75 mm,
therefore it is unnecessary to install an air break and trap in the
discharge pipework.
The condensate outlet will accept 21.5 mm (
is strongly recommended that this discharges internally into the
household drainage system. Where this is not possible, discharge into
an outside drain is permissible providing every possible precaution is
taken to prevent freezing.
Ensure the discharge of condensate complies with any national or local
regulations in force. BS 6798 & Part H1 of the Building Regulations
give further detailed guidance.
The discharge pipe should be run in a proprietary drain pipe material e.g.
PVC, PVC-U, ABS, PVC-C or PP.
Metal pipework is NOT suitable for use in condensate discharge systems.
The pipe should be a minimum of 21.5 mm diameter and must be suppor-
ted using suitably spaced clips of the correct design to prevent sagging.
It is advisable that the full length of condensate pipe is run internally
and preferably be less than 3 metres.
Internal runs greater than 3 metres or runs in cold areas should use
32 mm waste pipe.
External runs MUST be a MINIMUM of 32 mm and fully insulated with
ma-terial suitable for external use.
If the boiler is fitted in an unheated location the entire condensate dis-
charge pipe should be treated as an external run and sized and insulated
accordingly.
In all cases discharge pipe must be installed to aid disposal of the conden-
sate. To reduce the risk of condensate being trapped, as few bends and
fittings as possible should be used and any burrs on cut pipe removed.
When discharging condensate into a soil stack or waste pipe the effects of
existing plumbing must be considered. If soil pipes or waste pipes are sub-
jected to internal pressure fluctuations when WC's are flushed or sinks
emptied then backpressure may force water out of the boiler trap and
cause appliance lockout.
A boiler discharge pump is available which will dispose of both
condensate & high temperature water from the relief valve. It has a
maximum head of 5 metres. Follow the instructions supplied with the
pump.
Condensate Drain Pipe "Trace Heating" Elements are available in various
lengths, 1, 2, 3 & 5 metres. Where the drain is between 3 & 5 metres a 5
metre kit can be used and "doubled back" upon itself.
It is possible to fit the element externally on the condensate drain or inter-
nally as detailed in the instructions provided.
The fitting of a "Trace Heating" Element is NOT a substitute for correct in-
stallation of the condensate drain. ALL requirements in this section must
still be adhered to.
3
/
in) plastic overflow pipe. It
4
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