Empire Comfort Systems DVD32FP34N-2 Installation Instructions Manual

Empire Comfort Systems DVD32FP34N-2 Installation Instructions Manual

Direct vent gas zero clearance fireplace heater for oem installation in manufactured homes

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INSTAllER:
leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
FIRE OR EXPlOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death or
property damage.
— Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of
this or any other appliance.
— WHAT TO DO IF YOU SMEll GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier
from a neighbor's phone. Follow the
gas supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
— Installation and service must be per-
formed by a qualified installer, service
agency or the gas supplier.
WARNING
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with this appliance and shall
be installed for the protection of children and other at-risk
individuals.
NOTE: Barrier required, but may be sold separately.
INSTAllATION INSTRUCTIONS
WARNING
HOT GLASS
WILL
CAUSE BURNS.
DO NOT TOUCH
UNTIL COOLED.
NEVER
ALLOW CHILDREN
TO TOUCH GLASS.
GAS ZERO ClEARANCE
FIREPlACE HEATER FOR
OEM INSTAllATION IN
MANUFACTURED HOMES
Ul FIlE NO.
MH30033
If not installed, operated and maintained in
accordance with the manufacturer's instruc-
tions, this product could expose you to sub-
stances in fuel or from fuel combustion which
can cause death or serious illness.
This appliance may be installed as an OEM
installation in a manufactured home (USA
only) or mobile home and must be installed
in accordance with the manufacturer's
instructions and the manufactured home
construction and safety standard, Title 24
CFR, Part 3280 or Standard for Installation in
Mobile Homes, CAN/CSA Z240 MH.
This appliance is only for use with the
type(s) of gas indicated on the rating plate. A
conversion kit is supplied with the appliance.
GLASS
DIRECT vENT
MODElS
:
DvD32FP34N-2
DvD36FP34N-2
WARNING
GAS-FIRED
Page 1

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Summary of Contents for Empire Comfort Systems DVD32FP34N-2

  • Page 1 Retain this manual for future reference. OEM INSTAllATION IN MANUFACTURED HOMES WARNING MODElS GAS-FIRED FIRE OR EXPlOSION HAZARD Ul FIlE NO. DvD32FP34N-2 Failure to follow safety warnings exactly MH30033 DvD36FP34N-2 could result in serious injury, death or property damage. WARNING — Do not store or use gasoline or other flam-...
  • Page 2: Table Of Contents

    TABlE OF CONTENTS Section Page Important Safety Information ......................3 Safety Information for Users of Propane Gas .................4 Introduction (Certifications and Applications) ..................5 Specifications ..........................6 Fireplace Dimensions ........................6 Clearances ............................7 Locating Fireplace ...........................7 Gas Supply ............................8 Rear Vent Conversion/Vent Systems ....................9 Installation ..........................10-13 Venting Fireplace-Top Vent ......................14-17 Venting Fireplace-Rear Vent ....................18-19...
  • Page 3: Important Safety Information

    IMPORTANT SAFETY INFORMATION Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly. DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED • If this appliance is installed directly on carpeting, • Clothing or other flammable material should not be tile or other combustible material other than wood placed on or near the appliance.
  • Page 4: Safety Information For Users Of Propane Gas

    SAFETY INFORMATION FOR USERS OF PROPANE GAS Propane is a flammable gas which can cause fires and explo- members of your household. Someday when there may not sions. In its natural state, propane is odorless and colorless. be a minute to lose, everyone’s safety will depend on knowing You may not know all the following safety precautions which exactly what to do.
  • Page 5: Introduction (Certifications And Applications)

    • Modification of the fireplace or direct vent system. (a) the installation or replacement of gas piping or (b) the connection, • Installation other than as instructed by empire Comfort Systems, Inc. installation, repair or servicing of equipment, who is experienced in •...
  • Page 6: Specifications

    SPECIFICATIONS Remote Control Options DvD32 DvD36 Description And Accessories Input Btu/hr Maximum 18,000 20,000 Btu/hr Minimum (millivolt only) 14,000 14,000 FRBC Millivolt Batt. Remote On/OFF KWH (Maximum) (Minimum) FRBTC Millivolt Batt. Remote T-Stat Natural #46 (.081") 2.10 mm Millivolt Wireless Wall Thermostat Orifice P-254 P-288...
  • Page 7: Clearances

    ClEARANCES Mantel Chart (Figure 3) Clearance to Combustibles Back 0" (0 mm) 12” (305mm) Side 0" (0 mm) 10” (254mm) Floor 0" (0 mm) MANTEL Top Stand-off 0" (0 mm) COMBUSTIBLE TRIM AND MANTELS Top Framing edge 3" (76 mm) 8”...
  • Page 8: Gas Supply

    GAS SUPPlY Installing a New Main Gas Shut-Off The gas pipeline can be brought in through the bottom right or left each appliance should have its own manual gas shut-off. side of the appliance. Consult the current national Fuel Gas Code, A manual main gas shut-off should be located in the vicinity of the ANSI Z223.1 CAN/CGA-B149 (.1 or .2) installation code.
  • Page 9: Rear Vent Conversion/Vent Systems

    REAR vENT CONvERSION VERTICAL VENTING HORIZONTAL VENTING Note: Discard insulation & retainer when venting off top of fireplace. INLET VENT Note : Discard insulation COVER PLATE & retainer when using vertical venting off back of fireplace. Note : It is recommended that the FLUE COVER PLATE flue cover plate tab be pulled outward prior to removal.
  • Page 10: Installation

    INSTAllATION Framing and Finishing Top of Vent 1. Choose unit location. Combustibles NOT 2. Frame in fireplace with a header across the top. It is important allowed in shaded to allow for finished face when setting the depth of the frame. area 3.
  • Page 11 INSTAllATION (CONT'D) Flush Mount Mantel Installation (Figure 10) NOTE: For finishing to top of fireplace, refer to Figure 12. The fireplace must extend 3/4" beyond finished wall surface when using a flush mount mantel. Refer to Figure 10 to locate nailing flanges on fireplace sides.
  • Page 12 INSTAllATION (CONT'D) Flush Wall Installation Attention: Cold climate installation recommendation: When installing this unit against a non-insulated exterior wall, it is FINISHED WALL recommended that the outer walls be insulated to conform to applicable insulation codes. 3! OF NON-COMBUSTIBLE MATERIAL FRONT TRIM OR NON- vent Runs (Figures 14, 15, 16, 17 and 18) COMBUSTIBLE MA TERIAL...
  • Page 13 INSTAllATION (CONT'D) HORIzONTAL ONLY, STRAIGHT OUT THE bACK CORNER INSTAllATION vERTICAl, 90° ElBOW TO HORIZONTAl OUT THE WAll " A" PIPE LENGTH WALL FIRESTOP/ THIMBLE VENT VENT CAP WALL FIRESTOP/ THIMBLE "A" "B" Dim. DVD32 DVD36 6" 5 1/8" to 6 1/2" 36 1/8" 38 3/8" 9"...
  • Page 14: Venting Fireplace-Top Vent

    vENTING FIREPlACE - TOP To Use the vent Graph (Figure 19) Venting Graph (Dimensions in Feet) 1. Determine the height of the center of the horizontal vent pipe. Using this dimension on the Sidewall Vent Graph, locate the point it intersects with the slanted graph line. 2.
  • Page 15 vENTING FIREPlACE - TOP (CONT'D) Firestop at Ceiling Level Firestop at Ceiling Level Figure 21 Figure 22 Examples of possible venting systems using two (2) 90° elbows. V is listed as minimum vertical dimensions and H1 + H2 is listed as total of maximum horizontal dimensions.
  • Page 16 vENTING FIREPlACE - TOP (CONT'D) minimum CENTER OF ELBOW STRAIGHT OUT (MINIMUM) Figure 24 MINIMUM HOlE lOCATION DIMENSIONS FOR THROUGH MAXIMUM HORIZONTAL THE WAll HORIZONTAl INSTAllATIONS WITH 90 DEGREE RUN WITH NO VERTICAL ElBOW OFF TOP OF FIREPlACE RISE AND 90° ELBOW SEE FIGURE 19 ON PAGE 14 FOR PERMISSIBlE "H"...
  • Page 17 EXAMPlES - TOP vENT RUN 24” 24” MINIMUM CLEARANCE TO COMBUSTIBLES Figure 27 Figure 26 Figure 28 38717-2-0719 Page 17...
  • Page 18: Venting Fireplace-Rear Vent

    vENTING FIREPlACE - REAR To Use the vent Graph (Figure 29) Venting Graph (Dimensions in Feet) 1. Determine the height of the center of the horizontal vent pipe. Using this dimension on the Sidewall Vent Graph, locate the REAR EXIT - VERTICAL AND HORIZONTAL TERMINATION point it intersects with the slanted graph line.
  • Page 19 EXAMPlES - REAR vENT RUN Maximum Model Pipe length H1 DVD32 24" DVD36 24" Figure 32 Figure 30 Maximum Model Pipe length H1 DVD32 24" DVD36 24" Figure 33 Figure 31 38717-2-0719 Page 19...
  • Page 20: Termination Clearances

    TERMINATION ClEARANCES Termination clearance for buildings with combustible and noncombustible exteriors. Figure 34 Vertical Sidewall Installations Important! Minimum clearance between vent pipes and combustible materials is three (3") (76 mm) on top, and (1") (25 mm) on bottom and sides. Important! When vent termination exits through foundation less than 20"...
  • Page 21: Vent Clearances

    vENT ClEARANCES Figure 35 *Clearance above grade, veranda, porch, deck or balcony clearance to non-mechanical air supply inlet to building or [*12 inches (305 mm) minimum] the combustion air inlet to any other appliance [*12 inches (305 mm) minimum for appliances ≤ 100,000 Btuh (30 kW) clearance to window or door that may be opened [*12 inches (305 mm) minimum for appliances <...
  • Page 22: Vent System Identification

    (MAXIMUM OF THREE 90 ELBOWS) (MAXIMUM OF TWO 90 ELBOWS) Special venting Components (Duravent) See empire Comfort Systems Retail Price List for Duravent part numbers and pricing. DV VENT KITS DVVK-4FV Vertical Flex Vent Kit 4" x 7" Direct Vent Fireplace Vent Kit For Rear Vent,...
  • Page 23: Framing And Finishing

    FRAMING AND FINISHING Installing Support Brackets (Figure 37) OUTSIDE THIMBLE ASSEMBLY A horizontal pipe support MUST BE used for each 3 feet of horizontal run. The pipe supports should be placed around the pipe and nailed in place to framing members. There MUST Be a 3 inch clearance to combustibles above 6 5/8 inch diameter pipe and elbows and 1 inch clearance on both sides and bottom of 6 5/8 inch pipe to combustibles on all horizontal pipe sections and elbows.
  • Page 24: Horizontal Termination

    FRAMING AND FINISHING (CONT'D) Figure 39 Figure 41 See Horizontal Termination Page 24 and Vertical Termination Page 25-26. Figure 40 HORIZONTAl TERMINATION NOTE: Termination cap should pass through the wall firestop from the exterior of the building. Adjust the termination cap to its final exterior position on the building.
  • Page 25: Vertical Termination

    vERTICAl TERMINATION Locate and mark the center point of the venting pipe. Using a nail When terminating the vent cap near an exterior wall or overhang, on the underside of the roof and drive this nail through this center maintain minimum clearances as shown in Figure 44. point.
  • Page 26: Dvvk-4F Flex Vent

    vERTICAl TERMINATION (CONT'D) Installation of Vertical Inlet baffle vertical Through the Roof Applications (Figure 46) The vertical inlet baffle is to be used only in a completely vertical vent Your Gas Fireplace has been approved for: installation. The vertical inlet baffle can be used when the vertical a) Vertical installations up to 40 feet in height.
  • Page 27 Flex venting can be installed either vertically or horizontally off of Remove the 6-⅝" diameter vent collar from the fireplace. the DVD Series fireplaces. When installing a horizontal vent run Replace this collar with the 7" diameter flex Vent adapter collar from top connections, maintain at least ½"...
  • Page 28: Log Placement

    lOG PlACEMENT (5 lOG SET) Before you begin: if you are installing logs into the DVD32 OR DVD36 model then this fireplace is supplied with a set of five ce- ramic fiber logs. Do not handle these logs with your bare hands! Always wear gloves to prevent skin irritation from ceramic fibers.
  • Page 29: Operating Instructions

    OPERATING INSTRUCTIONS 750 Millivolt System The OWneR should carefully read and follow these operating The standing pilot (750 millivolt system) is a continuous instructions at all times. Lower the door assembly to view the burning pilot. The pilot remains On even when the main gas controls for the fireplace.
  • Page 30 OPERATING INSTRUCTIONS (CONT'D) Installation of Remote Receiver STANDING PIlOT OPERATING INSTRUCTIONS Place remote receiver on the floor of fireplace behind the louver as REMOTE/OFF/ON Switch far forward as possible. The fireplace is equipped with a ReMOTe/OFF/ON switch. A wire harness is attached to the ReMOTe/OFF/On switch. The red, Attention: The Velcro loop and hook are not necessary in this black and green (wires) female push-ons attach to the ReMOTe/ installation but can be used to secure remote receiver.
  • Page 31: Wiring Diagram-Standing Pilot

    STANDING PIlOT WIRING DIAGRAM (OPTIONAL) THERMOSTAT (OPTIONAL) WALL SWITCH Figure 51 38717-2-0719 Page 31...
  • Page 32: Lighting Instructions-Standing Pilot

    STANDING PIlOT lIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE lIGHTING WARNING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. A. This appliance has a pilot which must be lighted by hand. When • If you cannot reach your gas supplier, call the fire department. lighting the pilot, follow these instructions exactly.
  • Page 33: Troubleshooting-Standing Pilot

    STANDING PIlOT TROUBlESHOOTING With proper installation and maintenance, your new Direct Vent Gas Fireplace will provide years of trouble-free service. If you do experi- ence a problem, refer to the Trouble Shooting Guide below. This guide will assist a qualified service person in the diagnosis of problems and the corrective action to be taken.
  • Page 34: Maintenance And Service

    MAINTENANCE AND SERvICE PlEASE NOTE WARNING: Do not use abrasive cleaners on glass. Do not attempt to clean glass when glass is hot. It is normal for appliances fabricated of steel to give off some expansion and/or contraction noise during the start up or cool Glass Door Removal down cycle.
  • Page 35 MAINTENANCE AND SERvICE (CONT’D) FOR THE HOMEOWNER Annual Inspection • Have the fireplace inspected annually before use. • More frequent inspection and cleaning may be required if the fireplace is installed in an area exposed to pet hair or dust, or to excessive lint from new carpeting or bedding materials.
  • Page 36: Parts List

    PARTS lIST PART NO. PART NO. INDEX INDEX DESCRIPTION DESCRIPTION DvD32 DvD36 DvD32 DvD36 R-7654 R-7654 FLUE INSULATION FRBC FRBC ReMOTe COnTROL & ReCeIVeR 17425 17425 FLUE INSULATION RETAINER R-7580 R-7537 BURneR TUBe R-7566 R-7566 INLET VENT ADAPTOR 17235 17235 LOG LOCATOR BRACKET R-7573 R-7573...
  • Page 37: Parts View

    PARTS vIEW 38717-2-0719 Page 37...
  • Page 38: Gas Conversion Instructions

    GAS CONvERSION INSTRUCTIONS FOR FIREPLACE MODEL: DVD32FP34N, USE CONVERSION KIT PART NUMbER 19553 (Included with Fireplace) FOR FIREPLACE MODEL: DVD36FP34N, USE CONVERSION KIT PART NUMbER 19554 (Included with Fireplace) FOR COnVeRSIOn TO lIQUEFIED PETROlEUM PROPANE GAS WARNING This conversion kit is to be installed by an Empire Comfort Systems, Inc., distributor (or other qualified agency¹)*in accordance with the manufacturer’s instructions and all codes and requirements of the authority having jurisdiction. Failure to follow instructions could result in serious injury or property damage. The qualified agency performing this work assumes responsibility for this conversion.
  • Page 39 GAS CONvERSION INSTRUCTIONS (CONT'D) FOR FIREPLACE MODEL: DVD32FP34N, USE CONVERSION KIT PART NUMbER 19553 (Included with Fireplace) FOR FIREPLACE MODEL: DVD36FP34N, USE CONVERSION KIT PART NUMbER 19554 (Included with Fireplace) INSTRUCTIONS FOR CONvERSION If fireplace is installed, turn OFF gas and electric supply to 15. To convert pilot orifice, pull top of pilot hood off to expose fireplace before making gas conversion. orifice. Remove top louver, grasp louver, lift and pull forward. 16.
  • Page 40: Variable Speed Blower Parts

    FBB4 vARIABlE SPEED BlOWER INSTAllATION FBB4 BLOWER ASSEMBLY COMPLETE R7649 FAN CONTROL R4192 SPeeD COnTROL KnOB R4186 SPeeD COnTROL 110 VOLT AC JUNCTION BOX BLACK SWITCH WHITE GROUND SPEED CONTROL Page 40 38717-2-0719...
  • Page 41: Junction Box Wiring Installation Instructions

    JUNCTION BOX WIRING INSTAllATION INSTRUCTIONS CAUTION: All wiring should be done by a qualified electrician and shall be in compliance with all local, city and state build- ing codes. Before making the electrical connection, make sure that main power supply is disconnected. The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the national electrical code ansi/nfpa 70 (latest edition).
  • Page 42: Accessories

    ACCESSORIES The following accessory parts can be obtained from your American Hearth dealer. If you need additional information beyond what your dealer can furnish, contact Empire Comfort Systems Inc., Nine Eighteen Freeburg Ave., Belleville, Illinois 62220-2623. ACCESSORY DESCRIPTION MODEl NUMBER Fan Kit This fan kit was designed to provide forced air flow.
  • Page 43: Master Parts Distributor List

    This list changes from time to time. For the current list, please click on the Master Parts button at www.empirecomfort.com. Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment repair parts for Heaters, Grills, and Fireplaces manufactured by empire Comfort Systems Inc. Dey Distributing...
  • Page 44: Appliance Service History

    APPlIANCE SERvICE HISTORY Date Dealer Name Service Technician Name Service Performed/Notes Page 44 38717-2-0719...
  • Page 45 APPlIANCE SERvICE HISTORY Date Dealer Name Service Technician Name Service Performed/Notes 38717-2-0719 Page 45...
  • Page 46: Warranty

    WARRANTY Empire Comfort Systems Inc. warranties this hearth product to be free from defects at the time of purchase and for the periods specified below. This warranty applies to the original purchaser only and is not transferable. All warranty repairs must be accomplished by a qualified gas appliance technician.

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