Excelsys Xgen Series Instruction Manual

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Instruction Manual
PLEASE READ THIS INSTRUCTION MANUAL CAREFULLY BEFORE
INSTALLATION OR USE OF THIS PRODUCT, AND KEEP IT IN A SAFE PLACE
FOR FUTURE REFERENCE. FOLLOW ALL WARNINGS AND INSTRUCTIONS
MARKED ON THE PRODUCT.
powerPacs
Xlite, Xcite Standard 200W-1340W
Xmite, Xvite Medical 200W-1340W
Xhite High Temperature 400W-600W
Xqite, Xkite Lo-Noise Standard 200W-900W
Xrite, Xzite Lo-Noise Medical 200W-900W
powerMods
XG1, XG2, XG3, XG4, XG5, XG7, XG8 1.5V to 58V

IMPORTANT CONSIDERATIONS

The powerPac should be supplied only by a power source of the type indicated on its label. A socket outlet shall be installed near the equipment and shall be easily accessible. The unit should only
be used with a suitably rated mains cord and appropriate IEC320 type connector, sourced by the end user, and in accordance with the requirements of Table 3B of IEC60950-1 (latest edition). If in
doubt, contact Excelsys Engineering Department for assistance. For installations in accordance with EN60601-1, UL2601-1, the Neutral input supply lead must be provided with a suitable fuse pro-
tection device. See the Fuse table below for details. When adding or removing powerMods from the powerPac, care must be taken to handle the powerMods by the output terminals ONLY, ensur-
ing that all other surface mount components are not unduly damaged.
When securing the product, do not use screws which infringe the maximum penetration depth of 6mm. Customer fixings are provided on the base of the unit in addition to the Excelsys 'fleximount'
system which allows the unit to be mounted on either side of the powerPac chassis. The Xgen series of power supplies have integral fans and may be mounted in any orientation provided that the
air intake and air outlet areas are not impeded with particular regard paid to provide ventilation holes in any chassis on which or near which the unit is mounted. AFTER DISCONNECTING THE AC
SOURCE, ALLOW 4 MINUTES BEFORE DISASSEMBLY TO ALLOW CAPACITORS WITHIN THE UNIT TO DISCHARGE.

INPUT SPECIFICATIONS (powerPac only)

Input Voltage Range 100 to 240Volts AC
Input Frequency 50/60 Hz
Earth Leakage Current 1.5mA Xlite, Xcite,Xhite,Xqite,Xkite
300µA Xmite,Xvite,Xrite,Xzite

Input Fusing

WARNING ! To protect against risk of fire, replace only with
fuses of same rating and type. Fuses must be replaced by
qualified service personnel only.
Model Reference Fuse Type Voltage
XLA FS1 5A F 250V
XLB FS1 6.3A F 250V
XLC FS1 8A F 250V
XKA FS1 5A F 250V
XKB FS1 6.3A F 250V
XCA FS1 8A F 250V
XCB FS1 10A F 250V
XCC FS1 12A F 250V
XCD FS1 12A F 250V
XCE FS1 15A F 250V
XMA FS1 5A F 250V
XMB FS1 6.3A F 250V
XMC FS1 8A F 250V
XRA FS1 5A F 250V
XRB FS1 6.3A F 250V
XVA FS1 8A F 250V
XVB FS1 10A F 250V
XVC FS1 12A F 250V
XVD FS1 12A F 250V
XVE FS1 15A F 250V
XHA FS1 8A F 250V
XHB FS1 10A F 250V
XQA FS1 8A F 250V
XQB FS1 12A F 250V
XZA FS1 8A F 250V
XZB FS1 12A F 250V

OUTPUT SPECIFICATIONS (powerMod only)

See powerMod table below, with more detail in Designers' Manual.
Each module may be adjusted over the full voltage range shown in
the table subject to not exceeding the maximum rated Voltage
and Power shown on the table.

SAFETY

The Xgen, when correctly installed in a limited access environment
are designed to comply with the following requirements
Xlite, Xcite, Xhite, Xqite, Xkite : IEC60950, EN60950, UL1950, CSA
22.2 No. 234 and IEC61010
Xmite, Xvite, Xzite, Xrite: EN60601-1, UL2601-1 and CSA 22.2-601-
1 and EN61010
For current approval status, please contact Excelsys Sales.
Equipment manufacturers must protect service personnel against
inadvertent contact with the module output terminals.

Environmental Parameters

The Xgen Series is designed for the following parameters:
• Pollution Degree 2
• Installation Category 2
• Class I
• For use as part of another piece of equipment such that
Xgen Series products are comprised of:
powerPac Chassis Converters intended for use in Xgen series ONLY.
These must NOT be used for any other purpose.
and
powerMod Plug-In Modules intended for use in Xgen series ONLY. These
must NOT be used for any other purpose.
unit is accessible to service engineers only.
• Altitude: -155 metres to +2000 metres from sea level.
• Humidity: 10 to 95% non-condensing.
• Operating temperature 0° C to 70° C
• Derate at 1.67% per °C above 40° C and up to 70° C.
• Derating applies to both powerPacs and powerMods

Approval Limitations

Use In North America
When this product is used on 180 to 253 Volts AC mains with no
Size
neutral, connect one live wire to L (live) terminal and the other live
5.0 x 20mm
wire to N (neutral) terminal on the input connector. For installation
5.0 x 20mm in accordance with EN60601-1, UL2601-1 and IEC60950-1,
UL60950-1 the wires connected to the Neutral terminal must be pro-
5.0 x 20mm
vided with a suitable fuse protection device. See Fuse Table.
5.0 x 20mm
5.0 x 20mm
The attachment plug shall be rated to a current not less than 125%
6.25 x 32mm
of the rated current of the equipment
6.25 x 32mm
Levels Of Insulation
6.25 x 32mm
Subject to the limitations above
6.25 x 32mm
Xlite, Xcite, Xhite, Xkite and Xqite
6.25 x 32mm
• Primary mains circuits to earth: 2.5mm spacing
5.0 x 20mm
• Primary mains circuits to secondary: 5mm spacing
5.0 x 20mm
5.0 x 20mm
Dielectric strength testing is carried out as follows:
5.0 x 20mm • Primary mains circuits to chassis: 1500V AC
• Primary mains circuits to secondary: 3000V AC.
5.0 x 20mm
6.25 x 32mm
Xmite, Xvite, Xrite and Xzite
6.25 x 32mm
• Primary mains circuits to earth: 4mm spacing
6.25 x 32mm
• Primary mains circuits to secondary: 8mm spacing
6.25 x 32mm
Dielectric strength testing is carried out as follows:
6.25 x 32mm
• Primary mains circuits to chassis: 1500V AC
6.25 x 32mm
• Primary mains circuits to secondary: 4000V AC.
6.25 x 32mm
6.25 x 32mm
Earth Terminal Marking IMPORTANT
6.25 x 32mm
If in the end use equipment the incoming mains cable earth wire
6.25 x 32mm connects directly to the "GND" connection Xgen without being inter-
rupted or junctioned on its way to that connection, then this connec-
6.25 x 32mm
tion forms the main protective earth of the system. To comply with
IEC60950, EN60950, UL1950 requirements and to comply with
EN60601-1, UL2601-1, CSA22.2-601-1 requirements then this must
be marked with the symbol defined in the IEC417 No. 5019a. The
customer should therefore affix an adhesive label which will pass
the 15 Second rub test (IEC60950 section 1.7.15) showing the sym-
bol here adjacent to the earth connection. This symbol must only be
used at the first interruption / connection of the incoming earth wire.
Health And Safety At Work Act (UK only)
To protect service personnel and users and to comply with section 6
of the Health And Safety Acts, a clearly visible label should be fitted
warning that surfaces of these units may be hot and must not be
touched when the units are in operation.

Receipt And Unpacking

On receipt a unit should be unpacked carefully and checked for tran-
sit damage. If the unit is damaged, do not apply power or install the
unit. SEEK SPECIALIST ADVICE!

Warranty

Warranty conditions are contained in our standard terms and condi-
tions. Contact your authorised outlet for repair.

Options

Thermal Signals (Option 01)
Temperature Alarm & Fan Fail
HIGH VOLTAGE WARNING!
Dangerous voltages are present within these
power supplies. These products should only be
worked on by qualified personnel.
Xgen Series products are designed for use within other equipment or
enclosures, which restrict access to authorised competent personnel
only. The unit covers are designed only to protect skilled personnel from
hazards. They must not be used as part of the external covers of any
equipment where they may be accessible to operators, since, under full
load conditions, part or parts of the unit may reach temperatures in excess
of those considered safe for operator access.
Open Collector signal indicators.
Reverse Fan (Option 02)
Reverse direction of air flow through the Xgen.
Not available for 1200W models.
XCE/XVE model with Reverse Fan derate from
1250W at 210VAC to 980W at 100VAC
powerPacs
Family Model Watts L x H x W (mm)
Xlite XLA 200W 260 x 40.4 x 89
XLB 400W 260 x 40.4 x 89
XLC 600W* 260 x 40.4 x 89
Xkite XKA 200W 260 x 40.4 x 89
XKB 400W** 260 x 40.4 x 89
Xcite XCA 400W 260 x 40.4 x 127
XCB 700W 260 x 40.4 x 127
XCC 1000W*** 260 x 40.4 x 127
XCD 1200W**** 260 x 40.4 x 127
XCE 1340W***** 268 x 40.4 x 127
Xmite XMA 200W 260 x 40.4 x 89
XMB 400W 260 x 40.4 x 89
XMC 600W* 260 x 40.4 x 89
Xrite XRA 200W 260 x 40.4 x 89
XRB 400W** 260 x 40.4 x 89
Xvite XVA 400W 260 x 40.4 x 127
XVB 700W 260 x 40.4 x 127
XVC 1000W*** 260 x 40.4 x 127
XVD 1200W**** 260 x 40.4 x 127
XVE 1340W***** 268 x 40.4 x 127
Xhite XHA 400W 260 x 40.4 x 127
XHB 600W 260 x 40.4 x 127
Xqite XQA 400W 260 x 40.4 x 127
XQB 900W****** 260 x 40.4 x 127
Xzite XZA 400W 260 x 40.4 x 127
XZB 900W****** 260 x 40.4 x 127
*Derate linearly from 600W at 200Vac to 410W at 100Vac nom.
**Derate linearly from 400W at 134Vac to 315W at 100Vac nom.
***Derate linearly from 1000W at 134Vac to 900W at 100Vac nom.
****Derate linearly from 1200W at 134Vac to 900W at 100Vac nom.
*****Derate linearly from 1340W at 210Vac to 1070W at 100Vac nom.
******Derate linearly from 900W at 134Vac to 600W at 100Vac nom
powerMods
Model Vmin Vnom Vmax Imax Watts
Xg1 1.5 2.5 3.6 50
Xg2 3.2 5.0 6.0 40
Xg3 6.0 12.0 15.0 20
Xg4 12.0 24.0 30.0 10
Xg5 28.0 48.0 58.0 6
Xg7 5 24.0 28.0 5
Xg8 5/5 24/24 28/28 3/3 72/72
powerMod maximum power ratings must not be exceeded
Permitted Power Ratings for Reliable Operation.
When specifying an Xgen in an application, it is necessary to ensure
that the powerPacs and powerMods are operating within their power
ratings as listed above, taking care to factor in the appropriate der-
ating if the ambient temperature exceeds 40° C (except for Xhite
models).

Unused Slots

UNUSED SLOTS MUST ALWAYS BE FITTED WITH APPROPRI-
ATE SLOT COVERS XB1,XB2 or XB3. Units must NOT be operat-
ed with empty slots.
125
200
240
240
288
120