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Veolia Sievers TOC-R3 Installation Manual

Veolia Sievers TOC-R3 Installation Manual

Online toc analyzer
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Important!
Access the Operation and Maintenance Manual (referred
to as "Manual") from
www.sieversinstruments.com
[Customer Support > Sievers Analyzers & Instruments].
Important!
See the "Warnings" section for additional important
information.
Secure all gas cylinders to an immovable
structure or permanent wall. Wear eye protection
when using compressed gases to avoid possible eye
injury. Only use regulators designed for use with the
selected gas. Store compressed gases in accordance
with all safety codes.
Sample Line pressure must not exceed 20 kPa (0.2
Bar, 2.9 psig).
To ensure proper operation and protect against injury,
do not operate the Analyzer with the covers off or
the door open.
A qualified Electrician must perform all electrical
installation activities.
All drain tubing and the vented drain must be
positioned lower than the level of the Analyzer to
minimize back pressure on the drain lines.
Always use ESD protection while working inside
the Analyzer and any Optional Accessories.
When handling components that contain sample,
standards, waste solution, or reagents, always wear
eye protection and gloves.
Always follow the manufacturer's instructions
and SDS guidelines for preparation, handling,
and disposal of all standards, reagents, and
consumables.
Cautions
Save the original packing materials. If for any
reason you need to return the Analyzer, you MUST
pack the instrument in the original carton to ensure
that no damage occurs during shipment.
Use a 2-person lift. This instrument weighs over
18 kg (40 lb). It is the policy of OSHA and Veolia to
require a 2-person lift for items weighing over 18 kg
(40 lb).
Installation Instructions
Customer Requirements:
Before starting the installation, ensure the following
items are acquired.
• Carrier Gas; CO2 concentration < 1 ppm,
Hydrocarbon concentration in the air < 0.1 ppm,
Moisture free and particle free.
© 2023 Veolia All Rights Reserved.
Sievers* TOC-R3
Online TOC Analyzer
Installation Guide
• Options: Nitrogen, Zero/Synthetic Air, or Plant
Instrument Air (ANSI 7.0.01), Air Box Accessory.
• Pressure: 100-200 kPa (1-2 Bar, 14.5-29 psig)
• Flow Rate: 30-50 LPH
• Carboy (2 L, 0.55 US gal); for Acid
• Acid; Method dependent, use one of the following:
• 1-3% HCl (NPOC Mode)
• 1-3% H3PO4 (TOC by Difference Mode / IC Mode)
• Small Funnel; 1 cm wide at smallest
• Mounting hardware; Customer environment specific
• Tubing Cutter
• Ethernet Cable; optional.
If using Nitrogen or Zero/Synthetic Air
• Carrier Gas Tubing; 6 mm OD, 4 mm ID
If using Plant Instrument Air or Air Box Accessory
• Soda Lime; 700 g
• Granulated, 2-4 mm with indicator as CO2
remover.
If using Dilution Water Feature, Optional
• Carboy (19 L, 5 US gal); for Dilution Water
• Dilution Water; DI Water or better, low TOC < 1
ppm
Additional Customer Requirements before
installation:
• If using an external air connection, there must be
an appropriate Pressure Regulator [Maximum of
100 kPa (1 Bar, 14.5 psig)] and Shut-off Valve
installed near the Analyzer location.
• Each Sample Point (up to two) must have an
individual Shut-off Valve installed.
• The Analyzer must be installed within 2 m (6.6 ft.)
of the Sample Point(s).
• Veolia recommends that the Analyzer be connected
to an external switch or circuit breaker near the
Analyzer.
Analyzer Dimensions
Height: 900 mm
(35.5 in)
Width: 644.3 mm
(25.4 in)
Depth: 354.5 mm
(13.9 in)
Sievers TOC-R3 Analyzer Installation Guide DQS 95000-01 EN Rev. A
1
*Sievers is a trademark of Veolia and may be registered in one or more countries.
English
SIEVERS TOC-R3
Online TOC Analyzer
Weight:
55 kg
(121.3 lb)
Use a 2-person
lift!

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Summary of Contents for Veolia Sievers TOC-R3

  • Page 1 Hydrocarbon concentration in the air < 0.1 ppm, Moisture free and particle free. © 2023 Veolia All Rights Reserved. Sievers TOC-R3 Analyzer Installation Guide DQS 95000-01 EN Rev. A *Sievers is a trademark of Veolia and may be registered in one or more countries.
  • Page 2: System Specifications

    Up to 85%, non-condensing †Stated analytical performance achieved under ideal laboratory conditions. © 2023 Veolia. All Rights Reserved. Sievers TOC-R3 Analyzer Installation Guide DQS 95000-01 EN Rev. A *Sievers is a trademark of Veolia and may be registered in one or more countries.
  • Page 3 Avoid direct sunlight and extreme temperatures. Figure 2. Communication Box and Air Box wiring © 2023 Veolia. All Rights Reserved. Sievers TOC-R3 Analyzer Installation Guide DQS 95000-01 EN Rev. A *Sievers is a trademark of Veolia and may be registered in one or more countries.
  • Page 4 The Analyzer Carrier Gas Inlet (Port 9) uses 6mm [18] © 2023 Veolia. All Rights Reserved. Sievers TOC-R3 Analyzer Installation Guide DQS 95000-01 EN Rev. A *Sievers is a trademark of Veolia and may be registered in one or more countries.
  • Page 5 The Acid type is based on sample considerations. The Acid tubing needs to be © 2023 Veolia. All Rights Reserved. Sievers TOC-R3 Analyzer Installation Guide DQS 95000-01 EN Rev. A *Sievers is a trademark of Veolia and may be registered in one or more countries.
  • Page 6 Connect Injection Needle the correct orientation. to Injection Block © 2023 Veolia. All Rights Reserved. Sievers TOC-R3 Analyzer Installation Guide DQS 95000-01 EN Rev. A *Sievers is a trademark of Veolia and may be registered in one or more countries.
  • Page 7: Power Off

    The Analyzer system is now closed. Close the Analyzer door. © 2023 Veolia. All Rights Reserved. Sievers TOC-R3 Analyzer Installation Guide DQS 95000-01 EN Rev. A *Sievers is a trademark of Veolia and may be registered in one or more countries.
  • Page 8 From the same screen, press the GP3 Pump button *Temperature 1 Sensor is not used. © 2023 Veolia. All Rights Reserved. Sievers TOC-R3 Analyzer Installation Guide DQS 95000-01 EN Rev. A *Sievers is a trademark of Veolia and may be registered in one or more countries.
  • Page 9 * Important! These parts are very fragile. Use caution when handling. ** Optional hardware accessories. © 2023 Veolia. All Rights Reserved. Sievers TOC-R3 Analyzer Installation Guide DQS 95000-01 EN Rev. A *Sievers is a trademark of Veolia and may be registered in one or more countries.
  • Page 10 Veolia is not authorized and may impair the safety of the equipment. © 2023 Veolia. All Rights Reserved. Sievers TOC-R3 Analyzer Installation Guide DQS 95000-01 EN Rev. A *Sievers is a trademark of Veolia and may be registered in one or more countries.
  • Page 11 Analyzer with the covers off or the door open. © 2023 Veolia. All Rights Reserved. Sievers TOC-R3 Analyzer Installation Guide DQS 95000-01 EN Rev. A *Sievers is a trademark of Veolia and may be registered in one or more countries.
  • Page 12 6060 Spine Road Boulder, CO 80301-3687 USA www.sieversinstruments.com...