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Summary of Contents for Burkert MS06 Series
- Page 1 Type MS06 FIA sensor cube for iron content Operating Instructions...
- Page 2 We reserve the right to make technical changes without notice. Technische Änderungen vorbehalten. Sous réserve de modifications techniques. © Bürkert SAS, 2019 Operating Instructions 1910/00_EU-ML 00568298 ORIGINAL_DE...
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Page 3: Table Of Contents
Type MS06 Table of contents About the operAting instructions ...........................5 1.1 symbols used ..................................5 1.2 Definition of the term product ............................5 1.3 Definition of the term system ............................6 Definition of the term büs ..............................6 1.4 Definition of the term "reagent unit" ..........................6 1.5 intenDeD use ....................................6 bAsic sAfety informAtion ..............................7 generAl informAtion ................................8 contact ......................................8 4.1 Warranty conditions ................................8 4.2 information on the internet ...............................8 4.3 Description .......................................9 general description and function ..........................9 5.1 Description of the product without housing for the type 8905 . - Page 4 7.3.3 Mounting the product on a 4 backplane combination ...............15 7.3.4 Mounting the product on a 3 backplane combination ...............16 7.3.5 Installation of the reagent unit ......................17 7.4 fluid system installation ..............................17 7.4.1 Fluidic connection of the product with housing ................17 7.4.2 Fluidic connection of the product mounted on a standard rail ..........17 electrical connection .................................18 7.5 7.5.1 Pin assignment for the M12 connectors ..................18 7.5.2 Connecting the product with housing to the power supply and fieldbus ......18 7.5.3 Electrically connecting the product without housing ..............20 commissioning ...................................21 safety instructions ................................21 8.1 before commissioning the product ..........................21 8.2 procedure for commissioning the product ......................22 8.3 procedure for commissioning after a flow interruption .................22 8.4 ADjustment AnD operAtion ..............................23 safety instructions ................................23 9.1 9.2...
- Page 5 Type MS06 9.7.10 Setting the fill level of the waste container to zero ..............32 9.7.11 Monitoring the expiration date of the operating agents (only MZ30 with electronics)..32 9.7.12 Monitoring the iron content ......................32 9.8 reading the product diagnosis ...........................33 9.8.1 Reading the current product status ....................33 9.8.2 Reading the total operating time of the product .................33 9.8.3 Reading the number of analyses since first commissioning .............34 9.8.4 Reading the number of analyses before the next automatic calibration ........34 9.8.5 Reading the number of analyses before the next automatic cleaning ........34 9.8.6 Reading the connection status between the product and reagent unit ........34 setting maintenance work .............................35 9.9 9.9.1 Reading the current function and tracking its progress ............35 9.9.2 Reading the total and remaining time of a function in progress ..........36 9.9.3 Starting automatic analyses, calibrations and cleaning cycles ..........36 9.9.4 Switching off automatic analyses, calibrations and cleaning cycles ........37 9.9.5...
- Page 6 Type MS06 10.2 performing maintenance work ............................47 10.3 cleaning the outside of the product .........................47 10.4 removal of the product from the backplane .......................48 10.5 troubleshooting, when no message is displayed .....................48 10.6 troubleshooting if a message is displayed ......................49 10.6.1 Message "Low limit in reagent-solution tank detected" ............49 10.6.2 Message "Low limit in cleaning-solution tank detected" ............49 10.6.3 Message "Low limit in calibration-solution tank detected" ............50 10.6.4 Message "Measured Fe value too large" ..................50 10.6.5 Message "Measured Fe value too low" ..................51 10.6.6 Message "Waste container fill level limit reached" ..............52 10.6.7 Message "Measured Fe value exceeds valid range" ..............53 10.6.8 Message "Inlet temperature low limit" ...................53 10.6.9 Message "Inlet temperature upper limit" ..................53 10.6.10 Message "The test of valves and pumps failed" .
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Page 7: About The Operating Instructions
Type MS06 About the Operating Instructions AbouT The operATing inSTrucTionS The Operating Instructions describe the entire life cycle of the product. Please keep these Operating Instructions in a safe place, accessible to all users and any new owners. the operating instructions contain important safety information. Failure to comply with these instructions can lead to hazardous situations. ▶ The Operating Instructions must be read and understood. Symbols used Danger Warns against an imminent danger. ▶ Failure to observe this warning results in death or in serious injury. Warning Warns against a potentially dangerous situation. ▶ Failure to observe this warning can result in a serious injury or even death. CaUTiOn Warns against a possible risk. ▶ Failure to observe this warning can result in substantial or minor injuries. nOTiCe Warns against material damage. ▶ Failure to observe this warning may result in damage to the product or system. Indicates additional information, advice or important recommendations. Refers to information in the Operating Instructions or in other documents. ▶ Indicates an instruction to be carried out to avoid a danger, a warning or a possible risk. → Indicates a procedure to be carried out. Indicates the result of a specific instruction. -
Page 8: Definition Of The Term System
Type MS06 About the Operating Instructions Definition of the term system The term "system" used within these Operating Instructions, always refers to the Online Analysis System type 8905. Definition of the term büS The term "büS" used within these Operating Instructions always refers to the fieldbus developed by Bürkert. Definition of the term "reagent unit" The term "reagent unit" used within these Operating Instructions always refers to the reagent unit type MZ30. inTenDeD uSe use of this product that does not comply with the instructions could present risks to people, nearby installations and the environment. The product is used for measuring dissolved iron in water and must be operated with reagent unit type MZ30. ▶ This product must be protected against electromagnetic interference, ultraviolet rays and, when installed outdoors, the effects of climatic conditions. ▶ This product must be used in compliance with the characteristics and commissioning and use conditions specified in the contractual documents and in the Operating Instructions. ▶ Requirements for the safe and proper operation of the product are proper installation as well as careful opera- tion and maintenance. ▶... -
Page 9: Basic Safety Information
Type MS06 Basic safety information bASic SAfeTy inforMATion This safety information does not take into account any contingencies or occurrences that may arise during instal- lation, use and maintenance of the product. The operating company is responsible for the respect of the local safety regulations including for the staff safety. Danger Danger due to the nature of the operating agents. ▶ Observe the rules in force concerning accident prevention and safety and which relate to the use of hazard- ous products. ▶ Observe the information in the safety data sheet. The safety data sheets can be found at Reagent: http://sds-id.com/200123-8 Cleaning solution: http://sds-id.com/200124-7 Calibration solution: http://sds-id.com/200122-9 ▶ Use a waste container of at least 2.5 litres. ▶ Dispose of waste containing chemicals produced by the system in an environmentally friendly manner. Various dangerous situations. To avoid personal injury take care: ▶ to prevent any unintentional power supply switch-on. ▶ to carry out the installation and maintenance work by qualified and skilled staff with the appropriate tools. ▶ to use the product only if in perfect working order and in compliance with the instructions provided in these Operating Instructions ▶ to observe the general technical rules. ▶ not to use the product in explosive atmospheres. ▶ not to use the product in an environment incompatible with the materials from which the product is made. ▶... -
Page 10: General Information
Type MS06 General information generAl inforMATion contact To contact the manufacturer of the product, use the following address: Bürkert SAS Rue du Giessen BP 21 F-67220 TRIEMBACH-AU-VAL The addresses of our international branches can be found on the Internet at: www.burkert.com Warranty conditions The condition governing the legal warranty is the conforming use of the product in observance of the operating conditions specified in these Operating Instructions. information on the internet You can find the Operating Instructions and technical data sheets regarding type MS06 at: www.burkert.com English... -
Page 11: Description
Type MS06 Description DeScripTion general description and function The product together with reagent unit type MZ30 represent a variant of the system type 8905. You may have obtained the product as one of two possible variants: • either mounted in a housing for the type 8905, • or without housing for the type 8905. The product must be used with a reagent unit. The product analyses the sample water using a reagent to determine the iron content. The reagent, together with the required calibration solution and cleaning solution, are provided through the reagent unit. The analysis is performed according to the principle of flow injection analysis. Further details concerning the reagent unit can be found in the relevant Operating Instructions at: www.buerkert.de. Description of the product without housing for the type 8905 Base plate Product status LED Lever to lock/unlock the product (locked position) Fluidic interface to the tube module Slot for configuration Product memory housing Electrical interface Fluid bypass Fluid interface Adapter pins Pins to engage and activate the... -
Page 12: Description Of The Product Mounted In A Housing For The Type 8905
Type MS06 Description Description of the product mounted in a housing for the type 8905 Reagent unit type MZ30: Refer to the corresponding Operating Instructions Tube module between reagent unit and product, • Tube for the reagent inlet (labelled REAGENT) • Tube for the cleaning solution inlet (labelled CLEANING) • Tube for the calibration solution inlet (labelled CALIBRATION) • Tube for the waste outlet, mixed with the 3 above named solutions (labelled WASTE). A container for the waste is not included in scope of delivery. Product mounted in housing for the type 8905 Figure 2: Description of system type 8905 with product and reagent unit Tube containing the three smaller tubes of the tube module Waste tube... -
Page 13: Technical Data
Type MS06 Technical data TechnicAl DATA conditions of use Ambient temperature +10...+40 °C Recommended working +20 °C temperature Air humidity < 90 %, without condensation Protection rating acc. to EN • IP65, if plugged into the backplane 60529 • IP20 as a stand-alone product Maximum height above sea level 2000 m conformity to standards and directives The standards used to demonstrate conformity with the Directives can be consulted in the EC type examination certificate and/or the EC declaration of conformity (if applicable). Materials the product is made of part material Housing Polycarbonate Seals EPDM, FKM, NBR... -
Page 14: Measurement Data
Type MS06 Technical data Outlet pressure [bar] 110 ml/min. 220 ml/min. 300 ml/min. 380 ml/min. 460 ml/min. 200 ml/min. Inlet pressure [bar] Figure 4: Pressure versus flow diagram Measurement data Dissolved iron • Measurement range • 0...10 mg/l • Resolution • ±0.01 mg/l • Measurement value deviation ("Measurement value • ±0.05 mg/l or 5% offset", as defined in standard JCGM 200:2012) • Measurement principle • Flow injection with photometric detection electrical data... -
Page 15: Installation
Type MS06 Installation inSTAllATion Safety instructions nOTiCe risk of damage to the product due to non-conforming installation • The electrical and fluidic installations can only be carried out by qualified and skilled staff with the appropriate tools. • Respect the installation instructions of the system. nOTiCe risk of damage to the product due to the power supply. • Shut down and isolate the electrical power source before carrying out any work on the system. nOTiCe risk of damage to the product due to the environment • Protect the products against electromagnetic interference. installation on a wall of the product with housing for the type 8905 When installing the product, refer also to the Operating Instructions of reagent unit MZ30. A slanting position of the product can lead to errors during sampling. ▶ Mount the housing as vertically as possible. → Install the product with housing for the type 8905 on a wall as described in the Operating Instructions of the type 8905. -
Page 16: Arrangement And Equipment Of The Backplanes
Type MS06 Installation 7.3.1 Arrangement and equipment of the backplanes The 4 backplanes must be arranged and fitted as illustrated in Figure 5. The 3 backplanes must be arranged and fitted as illustrated in Figure 6. nOTiCe the ip65 protection rating is not guaranteed if the blanking plates are not screwed onto the electrical interfaces of the backplanes. ▶ Make sure that each of the blanking plates illustrated in Figure 5 or in Figure 6 is equipped with a seal. ▶ Make sure that the blanking plates illustrated in Figure 5 or in Figure 6 are screwed on the correct electrical interfaces of the backplanes. ▶ Tighten the blanking plates with a torque of 0.6 N·m (i. e. 0.44 ft·lbf). Free interface Type ME29 with Blanking plates M12 socket Type ME29 with M12 plug Backplanes Figure 5: Backplanes for the product; arrangement and fitting of a 4 backplane combination Blanking plates Free interface Type ME29 with... -
Page 17: Mounting Of The Backplanes On 2 Standard Rails (Ts35)
Type MS06 Installation 7.3.2 Mounting of the backplanes on 2 standard rails (TS35) → Fix the standard rails horizontally on a flat wall suitable for the installation. Figure 7: Wall mounting using two standard rails TS35 7.3.3 Mounting the product on a 4 backplane combination The product creates air bubbles during sampling. Subsequent sensor cubes can be influenced by these. ▶ If the product is mounted on a 4 backplane combination and more than 4 backplanes are available, install the product as far to the right as possible. 1. Make sure that the seal is present on the Free interface product, on the electrical interface to the Blanking plates with backplane. -
Page 18: Mounting The Product On A 3 Backplane Combination
Type MS06 Installation Lever in locked position 10. Push the levers into the locked position. The product is electrically and fluidically con- nected to the backplane. Figure 8: Mounting the product on a 4 backplane combination 7.3.4 Mounting the product on a 3 backplane combination The product creates air bubbles during sampling. Subsequent sensor cubes can be influenced by these. ▶ Mount the product downstream other sensor cubes. If the product is mounted on a 3 backplane combination, install the product as far to the left as possible so that the lever can be unlocked. 1. Make sure that the seal is present on the product, on the electrical interface to the Blanking plates with backplane. seals Free interface 2. Make sure that the four bayonet levers are in the closed position. -
Page 19: Installation Of The Reagent Unit
Figure 9: Mounting the product on a 3 backplane combination 7.3.5 installation of the reagent unit → Install the reagent unit so that the bottles are above the interface to MS06. → Pay attention to the length (60 cm) of the tube module during installation of the reagent unit. → Observe the instructions given in the Operating Instructions of the type MZ30, available at www.burkert.com. fluid system installation 7.4.1 fluidic connection of the product with housing → Observe the information in the Operating Instructions of the type 8905, available at www.burkert.com. → Prepare a container with the following properties: - made from a material (e.g. polyethylene) which is resistant to the operating agents of the reagent unit. - has a minimum capacity of 2.5 litres. Enter the container capacity in the user interface, in order to gen- erate warnings if the container needs to be emptied. See chap. 9.7.8 Monitoring the fill level of the waste... -
Page 20: Electrical Connection
Type MS06 Installation → Stick the supplied labels with the hazardous material symbols onto the container. → Secure the waste tube in the container. Sample water outlet Sample water inlet Figure 10: Fluidic connection of the product without housing electrical connection 7.5.1 pin assignment for the M12 connectors • The M12 plug is used to connect power supply and the fieldbus signals. • The M12 socket is used for forwarding the voltage supply and fieldbus signals to an external device (e.g. reagent unit type MZ30 with electronics). The pin assignment is the same for both M12 connections of the ME29 modules and for the M12 plug of the reagent unit. Table 1: Pin assignment for the M12 connectors Wire colour (from housing with the cable coming Pin number Signal... - Page 21 Type MS06 Installation → Connect the housing with the display of type ME21 and the HMIU electronics module to the power supply via the cable gland plate in accordance with the notes in the Operating Instructions of the type 8905. The product with housing is connected to the reagent unit at the factory. Provide each end of the büS system with a 120 W terminal resistance. Display type ME21 with HMIU electronics module and housing MZ30 with housing Connection cable MS06 - MZ30 (factory wired) Connection cable ME21/HMIU Elec- MS06 with housing tronics module - MS06 Connection cable MS06 - MZ30 (factory wired) Connection cable ME21/HMIU Elec- tronics module - MS06 Figure 11: Connecting the housing with display and HMIU electronics module to MS06 English...
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Page 22: Electrically Connecting The Product Without Housing
Type MS06 Installation 7.5.3 electrically connecting the product without housing If the product without housing is operated via a display type ME21, → Connect the housing with the display of type ME21 and the HMIU electronics module to the power supply via the cable gland plate in accordance with the notes in the Operating Instructions of the type 8905. → Connect the M12 plug of the type ME29 to the terminal block of the housing with the display type ME21 and the HMIU electronics module via the cable gland plate. → Only if a reagent unit type MZ30 with electronics is used, connect the M12 socket of the 2 type ME29s directly to the M12 plug of the reagent unit. Length: 60 cm Sample water Sample water Waste tube To ME21 or Bürkert-Communicator Figure 12: Electrical connection MS06 - MZ30, without housing, to ME21 or Bürkert-Communicator English... -
Page 23: Commissioning
Type MS06 Commissioning coMMiSSioning Safety instructions Danger Danger due to the nature of the operating agents. ▶ Observe the rules in force concerning accident prevention and safety and which relate to the use of hazard- ous products. ▶ Observe the information in the safety data sheet. The safety data sheets can be found at Reagent: http://sds-id.com/200123-8 Cleaning solution: http://sds-id.com/200124-7 Calibration solution: http://sds-id.com/200122-9 ▶ Use a waste container of at least 2.5 litres. ▶ Dispose of waste containing chemicals produced by the system in an environmentally friendly manner. nOTiCe risk of damage to the product due to non-conforming commissioning. ▶ Staff in charge of adjustment must have read and understood the contents of the following Operating Instruc- tions: - Display software Type ME21 - Bürkert-Communicator software Type 8920 - Controller Type ME25 ▶ In particular, observe the safety recommendations and intended use. ▶ The product/system must only be operated by suitably trained staff. before commissioning the product • Make sure that a waste container with a minimum capacity of 2.5 l is prepared. • Make sure the fluidic and electrical connections have been made on the system: - tube module of the reagent unit to the product, - product to the backplane, - backplane to sample water,... -
Page 24: Procedure For Commissioning The Product
Type MS06 Commissioning • Check if messages have been generated: The symbol appears on the display. Tap to access the "Message List": To solve the problems, refer to the chap. 10 Maintenance and troubleshooting of these Oper- ating Instructions and to the troubleshooting chapter of the Quickstart of the system. procedure for commissioning the product This setting is possible from user level Advanced user. 1. Observe the instructions given in chap. 8.1 Safety instructions and in chap. 8.2 Before commissioning the product. 2. Allow the sample to flow through the system. 3. In order to access the "Maintenance" view, tap in the "Parameter" view of the FIA function. 4. Tap manual task none and select initialize system. 5. Confirm. If no function is active, the commissioning will be performed. The device status initialisation is displayed in the "Diagnosis" view and the "Maintenance" view of the product. procedure for commissioning after a flow interruption Air in the fluidic parts of the product causes measurement errors. Air can enter into the fluidic parts of the product if no fluid flows through the product but measurements are still made. • If no fluid flows through the product, switch off the automatic analysis, calibrations and cleaning cycles. -
Page 25: Adjustment And Operation
▶ Dispose of waste containing chemicals produced by the system in an environmentally friendly manner. nOTiCe risk of damage to the product due to non-conforming adjustment and in operation. ▶ Staff in charge of adjustment must have read and understood the contents of the following Operating Instruc- tions: - Display software Type ME21 - Bürkert-Communicator software Type 8920 - Controller Type ME25 ▶ In particular, observe the safety recommendations and intended use. ▶ The product/system must only be operated by suitably trained staff. how to adjust the product The adjustment of the product can be made: • either with the display of the system type 8905. The display of the system is managed by the software type ME21. See chap. 9.3. • or with a PC and the Bürkert-Communicator software type 8920. To get general information about the software type 8920, refer to the Operating Instructions of the type 8920. general information on the display software type Me21 These Operating Instructions explain the adjustments that are specific to the flow injection analysis sensor cube type MS06. → To get general information about the display software type ME21, refer to the Operating Instructions of the type ME21 that is on the CD delivered with the system and that is also available at www.burkert.com. English... -
Page 26: Device" View Of The Product
Type MS06 Adjustment and operation The Operating Instructions of the display software type ME21: • give general information on the software, such as: description of the user interface, structure of the menus, description of the possible views ("Device" view for example), description of the navigation buttons... • explain how to make the general adjustments such as: the display language, the locating of the product... • explain how to configure and customize the "Desktop" views with values or graphs. • give general information on the error messages and the operating of the system status light. "Device" view of the product The "Device" view shows some of the measurement data related to the product. → If the display shows a "Desktop" view, tap to access the "Device" view. → To display the "Device" view of the product, select the product in the list of devices on the left of the display. The following data can be read in the "Device" view of "Device" view 12.08.2014 16:55 the product: • The devices connected to the büS and their Device Source water description can be read or edited in the büS "Function" view. For example, "Source water"; the Location System 1 standard value, independent of the display language, Status Controller HMIU... -
Page 27: Function" View Of The Product
Type MS06 Adjustment and operation "function" view of the product The "Function" view shows the functions available for a product and, for each function, the main data related to each function. To display the "Function" view of the product: 1. select the product in the list of devices, on the left of the display, 2. tap "function" view of the büs MS06 Source water 12.08.2014 16:55 → To display the "Function" view of the büS that the product is connected to, select "büS" in the list of function büS devices on the left of the display. Unique device name 5669341001 → Location System 1 büS Tap to access the "Parameter" view. See chap. 9.6. Description Source water "function" view of the product MS06 Source water 12.08.2014 16:55 →... -
Page 28: Detailed Views Of The Büs Function
Type MS06 Adjustment and operation Detailed views of the büS function "parameter" detailed view of the büs MS06 Source water 04.04.2014 12:21 • unique device name is used by the items connected parameter büS on the büS (including the display). If the unique device name is changed, the items lose the link with Default settings Unique device name 5669341001 the product. Only a user with Installer access rights Location System 1 can modify the unique device name. unique device Description Source water name should only be changed if two products con- Address nected on the büS have the same name (for example two sensors with the name "5669341001"). → In this case, select a name for unique device name, which explicitly identifies the product, because if unique device name is changed, all of the büS parameters must be modified. • location is used to locate the product geographically. - Page 29 Type MS06 Adjustment and operation "Diagnosis" detailed view of the büs MS06 Source water 04.04.2014 12:21 Diagnosis büS Read only fields, whatever the user level. büS information Address Information about the büS: Baud rate 500 kbit/s • Address of the CANopen node. Mode büS mode büS version A.07.06.00 • baud rate for information transmitted via the büS. Device information Device name MS06 Operating duration 1.34 h • mode of operation of the fieldbus. Identity number 566934 • büs version Information about the product: MS06 Source water 04.04.2014 12:21 • Device name Diagnosis büS • operating time indicates the number of operating...
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Page 30: Setting The Parameters Of Function Fia
Type MS06 Adjustment and operation Setting the parameters of function fiA 9.7.1 functions that can be adjusted in "parameter" view → In the FIA "Function" view, tap to access the "Parameter" view. The "Parameter" view, makes it possible to MS06 Source water 12:21:16 • set the time interval between 2 analyses. See parameter chap. 9.7.2. • set a value defining the number of analyses after which a Interval Analysis interval 60 min calibration is automatically performed. See chap. 9.7.3. Automatic maintenance Calibration cycle Cleaning cycle • set a value defining the number of analyses, after Calibration value which a cleaning cycle is automatically performed. See 0.171... -
Page 31: Setting The Automatic Start Of A Calibration
Type MS06 Adjustment and operation 9.7.3 Setting the automatic start of a calibration This setting is possible from user level Advanced user. To calibrate the product connected according to chap. 7 Installation. Perform the calibration of the product regularly, depending on the quality of the water The calibration can • either be started manually via the "Maintenance" view of the product: See chap. 9.9.7. • or be started automatically after a set number of analyses. procedure for setting automatic start of a calibration: 1. In the "Parameter" view for function FIA, tap Automated maintenance calibration cycle . 2. Enter the number of analyses after which a calibration is to start automatically. 3. Confirm. 4. Start the automatic analyses, calibrations and/or cleaning cycles. See chap. 9.9.3. A calibration will be automatically started after the set number of analyses. 9.7.4 Setting the automatic start of a cleaning cycle This setting is possible from user level Advanced user. -
Page 32: Manually Modifying The Calibration Values
Type MS06 Adjustment and operation 9.7.5 Manually modifying the calibration values This setting is available from user level installer. The calibration values (t1, A1 and y0) are determined through calibration of the product. procedure for modifying the calibration values: 1. In the "Parameter" view for function FIA, tap calibration values t1 or calibration values A1 or calibration values y0 . 2. Edit the value. 3. Confirm. The calibration values are changed. 9.7.6 connecting the product with the reagent unit to monitor the operating agents (only MZ30 with electronics) Before commissioning, connect the product to the reagent unit via the software. -
Page 33: Monitoring The Fill Level Of The Operating Agents, Mz30 Without Electronics
Type MS06 Adjustment and operation 9.7.7 Monitoring the fill level of the operating agents, MZ30 without electronics If a reagent unit type MZ30 without electronics is used, the fill level of the operating agents is calculated from the volume that has been pumped. If the fill level of an operating agent is between 10 and 20%, a warning message is generated. If the fill level of an operating agent is below 10%, an error message is generated. 9.7.8 Monitoring the fill level of the waste container This setting is possible from user level Advanced user. You can automatically: • receive a warning message when the waste container is 80% full, • receive an error message when the waste container is 95% full, procedure for monitoring the fill level of the waste container: 1. In the "Parameter" view for function FIA, tap size of waste tank . 2. Enter the capacity of the waste container. -
Page 34: Setting The Fill Level Of The Waste Container To Zero
Type MS06 Adjustment and operation 9.7.10 Setting the fill level of the waste container to zero In order for waste container fill level monitoring to be perform correctly, the fill level must be set to zero after emp- tying the waste container. 1. In the "Parameter" view for function FIA, tap Waste filling level . 2. Enter 0. 3. Confirm. The fill level of the waste container is set to zero. 9.7.11 Monitoring the expiration date of the operating agents (only MZ30 with electronics) This setting is possible from user level Advanced user. The operating agents have a limited shelf life. You can be warned automatically before the expiration date. -
Page 35: Reading The Product Diagnosis
Type MS06 Adjustment and operation 5. Confirm. procedure for activating the triggering of an error message: 1. tap messages trigger errors in the "Parameter" view of the function FIA. 2. tap error triggers measured value upper limit and enter the maximum limit value for the iron content, for which an error message will be created. 3. Confirm. 4. tap error triggers Activation flag and select measured value upper limit. 5. Confirm. Iron content monitoring is set. reading the product diagnosis 9.8.1 reading the current product status → In order to access the "Diagnosis" view, tap in the "Parameter" view of the FIA function. → Read the Device status. -
Page 36: Reading The Number Of Analyses Since First Commissioning
Type MS06 Adjustment and operation 9.8.3 reading the number of analyses since first commissioning → In order to access the "Diagnosis" view, tap in the "Parameter" view of the FIA function. → Read the number of analyses, since first commissioning in menu item Analyses, total. 9.8.4 reading the number of analyses before the next automatic calibration → In order to access the "Diagnosis" view, tap in the "Parameter" view of the FIA function. → Read the number of analyses before the next calibration in menu item next calibration. An automatic cali- bration is started as soon as the value reaches zero. 9.8.5 reading the number of analyses before the next automatic cleaning →... -
Page 37: Setting Maintenance Work
Type MS06 Adjustment and operation Setting maintenance work → In the "Parameter" view of the function FIA, tap to access the "Maintenance" view. The "Maintenance" view of the product makes it pos- MS06 Source water 12:21:16 sible to Maintenance • track the progress of a function in progress. See chap. 9.9.1. Device status Idle • read the total and remaining time of a function in pro- Task duration 00:00:00 h gress. See chap. 9.9.2. Remaining time 00:00:00 h Operating state Ready • start automatic analyses, calibrations and cleaning Simulation value 0 mg/l cycles. See chap. 9.9.3. Device behaviour on No autostart power up • set the behaviour of the product after a power inter- Manual task None ruption. See chap. 9.9.5. -
Page 38: Reading The Total And Remaining Time Of A Function In Progress
Type MS06 Adjustment and operation function in progress Displayed device status None idle Analysis Analysis Calibration calibration Cleaning cleaning Degassing Degassing Filling sample tube fill probe tube fill reAgent tube Filling reagent tube Filling calibration tube fill cAlib. tube Filling cleaning tube fill cleAning tube Commissioning initialisation Draining reagent tube Drain reAgent tube Draining calibration tube Drain cAlib. tube Draining the cleaning tube Drain cleAning tube Table 10: Device status display 9.9.2 reading the total and remaining time of a function in progress For a function in progress, the total and remaining time are displayed. This affects the following functions: • An active analysis, calibration or cleaning, whether automatic or started via the submenu manual task,... -
Page 39: Switching Off Automatic Analyses, Calibrations And Cleaning Cycles
Type MS06 Adjustment and operation 6. Confirm. The first analysis for measuring iron content starts if no other function is active. The device status Analysis is displayed in the "Diagnosis" view and the "Maintenance" view of the product. The first calibration or cleaning cycle starts after the set number of analyses has been made. 9.9.4 Switching off automatic analyses, calibrations and cleaning cycles This setting is possible from user level Advanced user. procedure for switching off automatic analyses, calibrations and cleaning cycles: 1. In order to access the "Maintenance" view, tap in the "Parameter" view of the FIA function. 2. Tap operating state operating and select standby. 3. Confirm. Automatic analyses, calibrations and cleaning cycles are switched off. The current analysis will be completed. 9.9.5 Setting the behaviour of the product after a power interruption This setting is possible from user level Advanced user. -
Page 40: Manually Starting An Analysis
Manually starting an analysis This setting is possible from user level Advanced user. The analysis is used to determine the iron content in the sample water. The analyses can be either: • started automatically. The frequency of analysis is determined in chap. 9.7.2 Setting the time interval between 2 analyses. See chap. 9.9.3. • or started manually. procedure for manually starting an analysis: 1. In order to access the "Maintenance" view, tap in the "Parameter" view of the FIA function. 2. Switch off the automatic analyses, calibrations and cleaning cycles. See chap. 9.9.4. 3. Tap manual task none and select Analysis. 4. Confirm. The analysis for measuring iron content starts if no other function is active. The measured value is stored in the datalogger and displayed. See the Operating Instructions of the Controller module type ME25 at www.burkert.com. The device status Analysis is displayed in the "Diagnosis" view and the "Maintenance" view of the product. 9.9.7 Manually starting a calibration This setting is possible from user level Advanced user. → To calibrate the product connect it according to chap. 7 Installation. The calibration of the product can either be carried out automatically after a specified number of analyses or it can be started manually. procedure for manually starting a calibration: 1. In order to access the "Maintenance" view, tap in the "Parameter" view of the FIA function. 2. Switch off the automatic analyses, calibrations and cleaning cycles. See chap. 9.9.4. -
Page 41: Manually Starting A Cleaning Cycle
Type MS06 Adjustment and operation 9.9.8 Manually starting a cleaning cycle This setting is possible from user level Advanced user. To clean the analysis fluid system of the product, connect it according to chap. 7 Installation. Perform the cleaning cycle of the analysis fluid system of the product regularly, depending on the quality of the water. The sample chamber and degassing unit are not cleaned. The cleaning cycle can: • either be started manually via the "Maintenance" view of the product. • or be started automatically after a set number of analyses. See chap. 9.7.4. procedure for manually starting a cleaning cycle: 1. In order to access the "Maintenance" view, tap in the "Parameter" view of the FIA function. 2. Switch off the automatic analyses, calibrations and cleaning cycles. See chap. 9.9.4. 3. Tap manual task none and select cleaning. 4. Confirm. The cleaning of the product starts provided no other function is active. The device status cleaning is dis- played in the "Diagnosis" view and the "Maintenance" view of the product. 9.9.9 Manually starting degassing This setting is possible from user level Advanced user. Degassing is used to remove air from the fluid system of the product. Degassing is automatically performed before each analysis. Degassing can be started manually if air has entered the product. -
Page 42: Manually Starting Filling Of The Sample Fluid System
Type MS06 Adjustment and operation 9.9.10 Manually starting filling of the sample fluid system This setting is possible from user level Advanced user. Filling of the sample chamber and the sample fluid system can be started manually. 1. Make sure that sample water is flowing through the product. 2. In order to access the "Maintenance" view, tap in the "Parameter" view of the FIA function. 3. Switch off the automatic analyses, calibrations and cleaning cycles. See chap. 9.9.4. 4. Tap manual task none and select fill probe tube. 5. Confirm. The sample chamber will be filled provided no other function is active. The device status fill probe tube is displayed in the "Diagnosis" view and the "Maintenance" view of the product. 9.9.11 Manually starting filling of the reagent tube This setting is possible from user level Advanced user. The reagent tube must be refilled with reagent after changing the bottle. Filling of the reagent tube occurs automatically in the last step of the function mZ30 change bottle position 1. -
Page 43: Manually Starting Filling Of The Cleaning Tube
Type MS06 Adjustment and operation Filling of the calibration tube can be started manually. 1. Make sure that the end of the tube has been immersed in calibration solution inside the calibration bottle. 2. In order to access the "Maintenance" view, tap in the "Parameter" view of the FIA function. 3. Switch off the automatic analyses, calibrations and cleaning cycles. See chap. 9.9.4. 4. Tap manual task none and select fill cAlib. tube. 5. Confirm. The calibration tube will be filled provided no other function is active. The device status fill cAlib. tube is displayed in the "Diagnosis" view and the "Maintenance" view of the product. 9.9.13 Manually starting filling of the cleaning tube This setting is possible from user level Advanced user. The cleaning tube must be filled after changing the bottle with the cleaning fluid. Filling of the cleaning tube occurs automatically in the last step of the function mZ30 change bottle position 2. See chap. 9.9.22 Step-by-step replacement of operating agent bottles. 1. In order to access the "Maintenance" view, tap in the "Parameter" view of the FIA function. 2. Switch off the automatic analyses, calibrations and cleaning cycles. See chap. 9.9.4. 3. Tap manual task none and select fill cleAning tube. 4. Confirm. -
Page 44: Manually Starting Draining Of The Reagent Tube
Type MS06 Adjustment and operation 9.9.15 Manually starting draining of the reagent tube This setting is possible from user level Advanced user. The reagent tube must be drained before changing the reagent bottle. Draining of the reagent tube occurs auto- position 1. matically in the function mZ30 change bottle During maintenance work (for example, before unscrewing the tube module from the product) draining of the reagent tube can be started manually. 1. Make sure that the end of the tube is not immersed in the reagent solution. Insert the end of the tube in the hose holder. 2. In order to access the "Maintenance" view, tap in the "Parameter" view of the FIA function. 3. Switch off the automatic analyses, calibrations and cleaning cycles. See chap. 9.9.4. 4. Tap manual task none and select Drain reAgent tube. 5. Confirm. The reagent tube will be drained provided no other function is active. The device status Drain reAgent tube is displayed in the "Diagnosis" view and the "Maintenance" view of the product. 9.9.16 Manually starting draining of the calibration tube This setting is possible from user level Advanced user. -
Page 45: Activate Or Stop Simulation Of An Iron Content
Type MS06 Adjustment and operation Draining of the tube for cleaning solution occurs automatically in the function mZ30 change bottle position 2. You can manually start the draining of the tube for calibration solution: 1. Make sure that the end of the tube is not immersed in cleaning solution. Insert the end of the tube in the hose holder. 2. In order to access the "Maintenance" view, tap in the "Parameter" view of the FIA function. 3. Switch off the automatic analyses, calibrations and cleaning cycles. See chap. 9.9.4. 4. Tap manual task none and select Drain cleAning tube. 5. Confirm. The tube for the cleaning solution will be drained provided no other function is active. The device status Drain cleAning tube is displayed in the "Diagnosis" view and the "Maintenance" view of the product. 9.9.18 Activate or stop simulation of an iron content nOTiCe... -
Page 46: Hold The Last Measured Value
Type MS06 Adjustment and operation 9.9.19 hold the last measured value nOTiCe While the hold function is activated, the measured value is not updated. ▶ Make sure that the devices or processes downstream of the product are not negatively affected. This setting is possible from user level Advanced user. If necessary, the last measured value can be held. The last measured value is then transmitted until such time as this function is switched off. 1. In order to access the "Maintenance" view, tap in the "Parameter" view of the FIA function. 2. Tap hold off and select on in order to hold the last measured value. 3. Confirm. The last measured value is held. 9.9.20 Switching on the saving of the iron contents measured during calibration This setting is possible from user level Advanced user. The values measured during calibration can be saved. For differentiation, these values are output as negative values. -
Page 47: Step-By-Step Replacement Of Operating Agent Bottles
Type MS06 Adjustment and operation 9.9.22 Step-by-step replacement of operating agent bottles This setting is possible from user level Advanced user. Danger Danger due to the nature of the operating agents. ▶ Observe the rules in force concerning accident prevention and safety and which relate to the use of hazard- ous products. ▶ Observe the information in the safety data sheet on the use of the operating agents. ▶ Dispose of waste containing chemicals produced by the system in an environmentally friendly manner. If an operating agent is empty, a message automatically occurs. If a reagent unit with electronics is used, the product must be connected to the reagent unit type MZ30 via the software. → Using a small flat-blade screwdriver, turn the four bayonet locks on the front of the housing by no more than a quarter turn (the locks are thus not pressed too hard). → Fold down the cover. → To change the operating agents, start the following step-by-step procedure. → The process can be terminated at any step using 1. In order to access the "Maintenance" view, select in the "Parameter" view of the RGU. 2. Select mZ30 change bottle position 1 or mZ30 change bottle position 2 or mZ30 change bottle position 3 . - Page 48 Type MS06 Adjustment and operation 5. Step 2/6: Remove the bottle from the holder. Remove the cap of the bottle and insert the tube in the hose holder provided. Tube inserted in the hose holder Figure 14: Insert tube in the hose holder 7. Step 3/6: Empty the residue in the bottle into the waste container. Dispose the empty bottle and residue in accordance with local regulations. 8. Open a new bottle and remove the cap. Remove the hose with cap from the hose holder and insert into the new bottle. Screw on the cap. Place the new bottle in the same position of the bottle holder. 10. Step 4/6: The barcode of the new bottle is read, to ensure that the new bottle conforms in terms of the type of operating agent and shelf life. If an error message is displayed take account of the displayed infromation. 11. If no error message is displayed, tap 12. Step 5/6: The pump operates for 15 seconds. When the pump switches off, tap 13. Step 6/6: In order to restart the interrupted function, tap 14. Slide back the bottle holder. The operating agent bottle has been changed. 15. Fold the housing cover upwards. 16. Using a small flat-blade screwdriver, turn the four bayonet locks on the front of the housing by no more than a quarter turn (the locks are thus not pressed too hard). If a reagent unit with electronics is used, the barcode information and the fill levels are updated.
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Page 49: Maintenance And Troubleshooting
Type MS06 Maintenance and troubleshooting MAinTenAnce AnD TroubleShooTing 10.1 Safety instructions Danger Danger due to the nature of the operating agents. ▶ Observe the rules in force concerning accident prevention and safety and which relate to the use of hazard- ous products. ▶ Observe the information in the safety data sheet. The safety data sheets can be found at Reagent: http://sds-id.com/200123-8 Cleaning solution: http://sds-id.com/200124-7 Calibration solution: http://sds-id.com/200122-9 ▶ Dispose of waste containing chemicals produced by the system in an environmentally friendly manner. Warning risk of injury due to non-conforming maintenance ▶ Maintenance must only be carried out by qualified and skilled staff with the appropriate tools. nOTiCe risk of damage to the product due to the power supply. ▶ Shut down and isolate the electrical power source before carrying out any work on the system. 10.2 performing maintenance work The majority of maintenance work can be configured and performed through the software. See chap. 9.9 Setting maintenance work. Before maintenance work, the last measured value can be held. See chap. 9.9.19 Hold the last measured value. 10.3 cleaning the outside of the product Clean the outside of the product with a cloth moistened with water (max. 40 °C). -
Page 50: Removal Of The Product From The Backplane
Type MS06 Maintenance and troubleshooting 10.4 removal of the product from the backplane Danger Danger due to the nature of the operating agents. ▶ Observe the rules in force concerning accident prevention and safety and which relate to the use of hazard- ous products. ▶ Observe the information in the safety data sheet. The safety data sheets can be found at Reagent: http://sds-id.com/200123-8 Cleaning solution: http://sds-id.com/200124-7 Calibration solution: http://sds-id.com/200122-9 ▶ Dispose of waste containing chemicals produced by the system in an environmentally friendly manner. Danger When unscrewing the fluid interface to the tube module, the operating agents may completely flow out due to the under pressure of the water column. → Before unscrewing the fluid interface to the tube module, drain all tubes using the product software. See chap. 9.9.15, chap. 9.9.16 and chap. 9.9.17. → Because the waste tube drains when unscrewing the fluid interface from the tube module, leave the waste tube in the waste container. → Pull the lever of the product into the unlocked position. → At all times, avoid kinking or damaging the tubes. → Remove the product from the backplane and place it with the fluid interface facing upwards. →... -
Page 51: Troubleshooting If A Message Is Displayed
Type MS06 Maintenance and troubleshooting 10.6 Troubleshooting if a message is displayed If an error or a warning message has been generated: • the status light of the system is red or orange, • the status LED of the product is red or orange, • the symbol or or or is displayed on the icon of the product, in the list of connected devices, • the symbol appears in the top left corner of the display, → tap to access the "Messages List". 10.6.1 Message "low limit in reagent-solution tank detected" Displayed message Low limit in reagent-solution tank detected symbol displayed on the icon of the product in the list of devices possible cause... -
Page 52: Message "Low Limit In Calibration-Solution Tank Detected
Type MS06 Maintenance and troubleshooting 10.6.3 Message "low limit in calibration-solution tank detected" Displayed message Low limit in calibration-solution tank detected symbol displayed on the icon of the product in the list of devices possible cause Remaining fill level of calibration solution less than 10%. The product stops the analysis. → What to do? Insert a new calibration solution bottle. See chap. 9.9.22 Step-by-step replacement of operating agent bottles. Displayed message Low limit in calibration-solution tank detected symbol displayed on the icon of the product in the list of devices product leD Blue possible cause Remaining fill level of cleaning solution between 10% and 20%. → What to do? Prepare a new calibration solution bottle. 10.6.4 Message "Measured fe value too large" Displayed message Measured Fe value too large symbol displayed on the... -
Page 53: Message "Measured Fe Value Too Low
Type MS06 Maintenance and troubleshooting Displayed message Measured Fe value too large symbol displayed on the icon of the product, in the list of devices possible cause The iron content of the water sample is greater than the permitted maximum value. The message is displayed, if in messages triggers Warnings ("Parameter" view of the function FIA) the following settings have been made: • The warning "activation flag" for the upper threshold value of the iron content is selected, • And the upper threshold limit set for the Iron content is attained. → The product continues to measure. The values continue to be displayed and exported. What to do? As soon as the iron content returns to within the permitted range, the warning is automatically reset. 10.6.5 Message "Measured fe value too low" Displayed message Measured Fe value too low symbol displayed on the icon of the product in the list of devices possible cause The iron content of the water sample is less than the permitted minimum value. The message is displayed, if in messages triggers errors ("Parameter" view of the function FIA) the following settings have been made: • The error "activation flag" for the lower threshold value of the iron content is... -
Page 54: Message "Waste Container Fill Level Limit Reached
Type MS06 Maintenance and troubleshooting Displayed message Measured Fe value too low symbol displayed on the icon of the product in the list of devices possible cause The iron content of the water sample is less than the permitted minimum value. The message is displayed, if in messages triggers Warnings ("Parameter" view of the function FIA) the following settings have been made: • The warning "activation flag" for the lower threshold value of the iron content is selected, • And the lower threshold limit set for the Iron content is attained. → The product continues to measure. The values continue to be displayed and exported. What to do? As soon as the iron content returns to within the permitted range, the warning is automatically reset. 10.6.6 Message "Waste container fill level limit reached" Displayed message Waste container fill level limit reached symbol displayed on the icon of the product in the list of devices possible cause 95% of the entered volume of the waste container has been reached. The message is displayed, if container fill level monitoring is activated. -
Page 55: Message "Measured Fe Value Exceeds Valid Range
Type MS06 Maintenance and troubleshooting 10.6.7 Message "Measured fe value exceeds valid range" Displayed message Measured Fe value exceeds valid range. symbol displayed on the icon of the product in the list of devices possible cause The iron content is outside the measurement range 0...10 mg/l. • The values are invalid. • nAn is displayed in the field last measurement fe. What to do? As soon as the iron content returns to within the measurement range, the error is automatically reset. 10.6.8 Message "inlet temperature low limit" Displayed message Inlet temperature low limit symbol displayed on the icon of the product in the list of devices possible cause The temperature of the water sample is less than 10 °C. The product stops the analysis. -
Page 56: 10.6.11 Message "Power Supply Voltage Limit Has Been Reached
Type MS06 Maintenance and troubleshooting 10.6.11 Message "power supply voltage limit has been reached" Displayed message Power supply voltage limit has been reached symbol displayed on the icon of the product in the list of devices possible cause The power supply is outside the permitted operating voltage. → What to do? Restart the product → If the error occurs again, have the product checked by Bürkert Service and Support. 10.6.12 Message "container 1 in MZ30 is placed at the wrong position" Displayed message Container 1 in MZ30 is placed at the wrong position symbol displayed on the icon of the product in the... -
Page 57: Message "Container 3 In Mz30 Is Placed At The Wrong Position
Type MS06 Maintenance and troubleshooting 10.6.14 Message "container 3 in MZ30 is placed at the wrong position" Displayed message Container 3 in MZ30 is placed at the wrong position symbol displayed on the icon of the product in the list of devices possible cause Can only be displayed if a reagent unit with electronics is used. The calibration solution bottle is not in the right-hand position of the reagent unit. → What to do? Provide the bottle with the calibration solution. → Using the software function mZ30 change bottle position 3, change the inserted bottle with a calibration solution bottle. 10.6.15 Message "reagent solution expiration date" Displayed message Reagent solution expiration date symbol displayed on the icon of the product in the list of devices... -
Page 58: 10.6.16 Message "Clean Solution Expiration Date
Type MS06 Maintenance and troubleshooting 10.6.16 Message "clean solution expiration date" Displayed message Clean solution expiration date symbol displayed on the icon of the product in the list of devices possible cause Can only be displayed if a reagent unit with electronics is used. The expiration date of the cleaning solution has been passed. The expiration date is read from the barcode on the bottle label. The product stops the analysis. → What to do? Use a bottle with a cleaning solution having a valid expiration date. Displayed message Clean solution expiration date symbol displayed on the icon of the product in the list of devices product leD Blue possible cause Can only be displayed if a reagent unit with electronics is used. The set period before the expiration date has expired. See chap. 9.7.11 Moni- toring the expiration date of the operating agents (only MZ30 with electronics). The message is displayed if reagent expiration date monitoring is activated. → What to do? Prepare a bottle with a cleaning solution having a valid expiration date. 10.6.17 Message "calibration solution expiration date" Displayed message Calibration solution expiration date symbol displayed on the... -
Page 59: 10.6.18 Message "Communication With Mz30 Failed
Type MS06 Maintenance and troubleshooting 10.6.18 Message "communication with MZ30 failed" Displayed message Communication with MZ30 failed symbol displayed on the icon of the product in the list of devices possible cause Can only be displayed if a reagent unit with electronics is used. The connection between the product and the reagent unit has been interrupted. → What to do? Check whether the connection cable is properly connected. → Check whether the büS connection is correct, for example does the MZ30 appear in the display. → Check whether the correct serial number of the reagent unit has been set in the product "Parameter" view. See chap. 9.7.6 Connecting the product with the reagent unit to monitor the operating agents (only MZ30 with electronics). 10.6.19 Message "initializing communication with MZ30" Displayed message Initializing communication with MZ30 symbol displayed on the icon of the product in the list of devices possible cause Can only be displayed if a reagent unit with electronics is used. -
Page 60: Spare Parts And Accessories
Type MS06 Spare parts and accessories SpAre pArTS AnD AcceSSorieS nOTiCe risk of injury and/or damage caused by the use of unsuitable parts. Incorrect accessories and unsuitable replacement parts can cause injuries and damage the product and the surrounding area. ▶ Use only original accessories and original replacement parts from Bürkert. Damage to the reference solutions during transport and/or storage. • Observe the storage and transport temperatures given on the bottle labels. Accessories order code büS stick set 772426 büS cable 772626 M12 plug, angled 772419 spare part order code Fe reagent solution, 250 ml 807613 Fe cleaning solution, 250 ml 807614 Fe calibration solution, 250 ml 807615 pAckAging, TrAnSporT nOTiCe Damage due to transport Transport may damage an insufficiently protected product. • Transport the product in shock-resistant packaging and away from humidity and dirt. -
Page 61: Storage
Type MS06 Storage STorAge Danger Danger due to the nature of the operating agents. ▶ Observe the rules in force concerning accident prevention and safety and which relate to the use of hazard- ous products. ▶ Observe the information in the safety data sheet. The safety data sheets can be found at Reagent: http://sds-id.com/200123-8 Cleaning solution: http://sds-id.com/200124-7 Calibration solution: http://sds-id.com/200122-9 ▶ Dispose of waste containing chemicals produced by the system in an environmentally friendly manner. nOTiCe poor storage can damage the product. 13.1 Storage of the product 1. Remove the product from the backplane before storage. See chap. 10.4 Removal of the product from the backplane . 2. Store the product at an ambient temperature of –10...+60 °C. 3. Store the product in a dry place away from dust. 13.2 commissioning the product after a period of storage Before commissioning the product after a period of storage: 1. Mount the product on the backplane. See chap. 7 Installation. - Page 62 Type MS06 English...
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