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Motor Power Company FLEXI PRO Series Quick Start Manual

Servo drive 120/240 vac and 400/480 vac
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FLEXI PRO Servo Drive
Quick Start Guide
120/240 VAC and 400/480 VAC
Revision 8.1
Firmware Version 1.41.2
DOC-FLEXI PRO-QSG-EN

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  • Page 1 All manuals and user guides at all-guides.com FLEXI PRO Servo Drive Quick Start Guide 120/240 VAC and 400/480 VAC Revision 8.1 Firmware Version 1.41.2 DOC-FLEXI PRO-QSG-EN...
  • Page 2 All manuals and user guides at all-guides.com FLEXI PRO Quick Start Guide...
  • Page 3 © 2016 Motor Power Company s.r.l. All rights reserved. No part of this work may be reproduced or transmitted in any form or by any means without prior written permission of Motor Power Company. Disclaimer This product documentation was accurate and reliable at the time of its release.

  • Page 4: Table Of Contents

    All manuals and user guides at all-guides.com FLEXI PRO Contents 1 Introduction ....................5 FLEXI PRO Models ....................5 Safety ......................6 FLEXI PRO Installation Procedure ................. 6 2 Wiring ......................7 FLEXI PRO System Wiring ................... 7 FLEXI PRO Shielding and Bonding ................ 9 FLEXI PRO Grounding ..................

  • Page 5: Introduction

    All manuals and user guides at all-guides.com FLEXI PRO 1 Introduction FLEXI PRO Models The various models in the FLEXI PRO servo drive series are differentiated by means of the communication methods and protocols they use. The following table presents the different models and their distinguishing characteristics. FLEXI PRO Models - Communication and Protocols FLEXI PRO Model Physical Layer...

  • Page 6: Safety

    All manuals and user guides at all-guides.com FLEXI PRO Safety Only qualified persons may perform the installation procedures. You do not need to be an expert in motion control to install and operate the drive system. However, you must have a basic understanding of electronics, computers, mechanics, and safety practices.

  • Page 7: Wiring

    All manuals and user guides at all-guides.com FLEXI PRO 2 Wiring FLEXI PRO System Wiring Example of Servo System Wiring, (120/240 VAC) 1-Phase Quick Start Guide...
  • Page 8 All manuals and user guides at all-guides.com FLEXI PRO Example of Servo System Wiring, (400/480 VAC) 3-Phase Quick Start Guide...

  • Page 9: Flexi Pro Shielding And Bonding

    All manuals and user guides at all-guides.com FLEXI PRO FLEXI PRO Shielding and Bonding Quick Start Guide...

  • Page 10: Flexi Pro Grounding

    All manuals and user guides at all-guides.com FLEXI PRO FLEXI PRO Grounding Quick Start Guide...

  • Page 11: Flexi Pro Pin Assignments

    All manuals and user guides at all-guides.com FLEXI PRO FLEXI PRO Pin Assignments FLEXI PRO-1D5/FLEXI PRO-003 (120/240 VAC) Pin Assignments on FLEXI PRO-1D5/FLEXI PRO-003 – AP/AF/EC Models Quick Start Guide...
  • Page 12 All manuals and user guides at all-guides.com FLEXI PRO Pin Assignments on FLEXI PRO-1D5/FLEXI PRO-003 – EB Models Quick Start Guide...

  • Page 13: Flexi Pro-4D5/Flexi Pro-006 (120/240 Vac)

    All manuals and user guides at all-guides.com FLEXI PRO FLEXI PRO-4D5/FLEXI PRO-006 (120/240 VAC) Pin Assignments on FLEXI PRO-4D5/FLEXI PRO-006 – AP/AF/EC Models Quick Start Guide...
  • Page 14 All manuals and user guides at all-guides.com FLEXI PRO Pin Assignments on FLEXI PRO-4D5/FLEXI PRO-006 – EB Models Quick Start Guide...

  • Page 15: Flexi Pro-008/Flexi Pro-010/Flexi Pro-013 (120/240 Vac)

    All manuals and user guides at all-guides.com FLEXI PRO FLEXI PRO-008/FLEXI PRO-010/FLEXI PRO-013 (120/240 VAC) Pin Assignments on FLEXI PRO-008/FLEXI PRO-010/FLEXI PRO-013 – AP/AF/EC Models Quick Start Guide...
  • Page 16 All manuals and user guides at all-guides.com FLEXI PRO Pin Assignments on FLEXI PRO-008/FLEXI PRO-010/FLEXI PRO-013 – EB Models Quick Start Guide...

  • Page 17: Flexi Pro-020/Flexi Pro-024 (120/240 Vac)

    All manuals and user guides at all-guides.com FLEXI PRO FLEXI PRO-020/FLEXI PRO-024 (120/240 VAC) Pin Assignments on FLEXI PRO-020/FLEXI PRO-024 – AP/AF/EC Models Quick Start Guide...
  • Page 18 All manuals and user guides at all-guides.com FLEXI PRO Pin Assignments on FLEXI PRO-020/FLEXI PRO-024 – EB Models Quick Start Guide...

  • Page 19: Flexi Pro-003/Flexi Pro-006 (400/480 Vac)

    All manuals and user guides at all-guides.com FLEXI PRO FLEXI PRO-003/FLEXI PRO-006 (400/480 VAC) Pin Assignments on FLEXI PRO-003/FLEXI PRO-006 – AP/AF/EC Models Quick Start Guide...
  • Page 20 All manuals and user guides at all-guides.com FLEXI PRO Pin Assignments on FLEXI PRO-003/FLEXI PRO-006 – EB Models Quick Start Guide...

  • Page 21: Flexi Pro-012 (400/480 Vac)

    All manuals and user guides at all-guides.com FLEXI PRO FLEXI PRO-012 (400/480 VAC) Pin Assignments on FLEXI PRO-012 – AP/AF/EC Models Quick Start Guide...
  • Page 22 All manuals and user guides at all-guides.com FLEXI PRO Pin Assignments on FLEXI PRO-012 – EB Models Quick Start Guide...

  • Page 23: Flexi Pro-024/Flexi Pro-030 (400/480 Vac)

    All manuals and user guides at all-guides.com FLEXI PRO FLEXI PRO-024/FLEXI PRO-030 (400/480 VAC) Pin Assignments on FLEXI PRO-024/FLEXI PRO-030 – AP/AF/EC Models Quick Start Guide...
  • Page 24 All manuals and user guides at all-guides.com FLEXI PRO Pin Assignments on FLEXI PRO-024/FLEXI PRO-030– EB Models Quick Start Guide...

  • Page 25: Control Board

    All manuals and user guides at all-guides.com FLEXI PRO 3 Control Board Overview The control board interfaces vary depending on the specific FLEXI PRO model, as detailed in the following table. Control Board Interfaces Function Interface USB Communication – Controller Interface Machine Interface –...
  • Page 26 All manuals and user guides at all-guides.com FLEXI PRO Controller Interface (C2) – AP/AF Models Pin Function Description Function Description 24 VDC return Return of the user-supplied 24 VDC User supplied 24V, for I/O biasing 24 VDC Digital output 1 Opto-isolated programmable Digital input 2 Opto-isolated programmable...
  • Page 27 All manuals and user guides at all-guides.com FLEXI PRO Controller Interface (C2) – EC Model Pin Function Description Function Description Common output Common input Digital output 1 Opto-isolated programmable Digital input 2 Opto-isolated programmable digital output. Read using OUT1 digital input. Read using IN2 Digital input 1 Opto-isolated programmable digital input.
  • Page 28 All manuals and user guides at all-guides.com FLEXI PRO Controller Interface (C2) – EB Model Pin Function Description Function Description Common output Common input Digital output 1 Opto-isolated programmable Digital input 2 Opto-isolated programmable digital output. Read using OUT1 digital input. Read using IN2 Digital input 1 Opto-isolated programmable digital input.

  • Page 29: Controller Interface Wiring

    All manuals and user guides at all-guides.com FLEXI PRO Controller Interface Wiring Controller Interface Wiring – AP/AF Models Quick Start Guide...
  • Page 30 All manuals and user guides at all-guides.com FLEXI PRO Controller Interface Wiring – EC Models Controller Interface Wiring – EB Models Quick Start Guide...

  • Page 31: Machine Interface

    All manuals and user guides at all-guides.com FLEXI PRO Machine Interface Note: EB model does not have a Machine Interface. Wire the machine inputs and outputs according to the requirements of your application. AP/AF Models Outputs are opto-isolated, and can be connected as sink only; outputs are compatible with source inputs.

  • Page 32: Machine Interface Wiring

    All manuals and user guides at all-guides.com FLEXI PRO Pin Function Description Pin Function Description 24 VDC AP/AF Models: User 24 VDC AP/AF Models: Return supplied 24V, for I/O return of the user-supplied biasing 24 VDC Common EC Models Common EC Models input output...
  • Page 33 All manuals and user guides at all-guides.com FLEXI PRO Machine Interface Wiring – EC Models Quick Start Guide...

  • Page 34: Motor Feedback

    All manuals and user guides at all-guides.com FLEXI PRO Motor Feedback Wire the motor feedback interface according to the type of feedback device to be used in your application. Refer to the guidelines following the pinout table below. Pins 1, 2, 14 and 15 have dual functionality. Pin 25 for the motor temperature sensor is connected internally in the drive to FLEXI PRO ground.

  • Page 35: Feedback Wiring

    All manuals and user guides at all-guides.com FLEXI PRO Feedback Wiring The following tables present suggestions for the most common feedback variations. Refer to the drive’s User Manual for additional information. If your motor feedback does not match any of the following, contact technical support. Use the Flexi SUITE Motor Setup procedure and the Feedback screens to define motor feedback type, resolution, and other parameters.
  • Page 36 All manuals and user guides at all-guides.com FLEXI PRO Differential Halls Only Wiring – Sine Encoder with Halls Pin # Twisted Pair Signal Description Pin # Twisted Pair Signal Description Hall U+ Twisted Pair Sine Encoder Sine+ Hall U- Sine Encoder Sine- Hall V+ Twisted Pair Sine Encoder Cosine+...
  • Page 37 All manuals and user guides at all-guides.com FLEXI PRO Sine Encoder with Index and Halls Sick 8V (HIPERFACE Protocol and Sine Signal) Pin # Twisted Pair Signal Description Pin # Twisted Pair Signal Description Twisted Pair Sine Encoder Sine+ Twisted Pair Serial Data + Sine Encoder Sine- Serial Data -...

  • Page 38: Fieldbus Devices

    All manuals and user guides at all-guides.com FLEXI PRO Nikon / Tamagawa | Incremental Resolver 17-bit | Single Turn Pin # Twisted Pair Signal Description Pin # Twisted Pair Signal Description Twisted Pair Resolver Sine + Twisted Pair Serial Data + Resolver Sine - Serial Data - Twisted Pair...

  • Page 39: Daisy Chain

    All manuals and user guides at all-guides.com FLEXI PRO Daisy Chain The FLEXI PRO can be addressed and controlled on a daisy-chained RS232 line. In a daisy-chain RS232 configuration, all drives must be daisy-chained through the C8 connector. Each drive must have a unique address to enable its identification on the network.

  • Page 40: Power Board 120/240 Vac

    All manuals and user guides at all-guides.com FLEXI PRO 4 Power Board 120/240 VAC Make sure the main voltage rating matches the drive specification. Applying incorrect voltage may cause drive failure. Do not apply power until all hardware connections are complete. Safe Torque Off (STO) Safe torque off (STO) is a safety function that prevents the drive from delivering power to the motor, which can generate torque.

  • Page 41: Regeneration Resistor

    All manuals and user guides at all-guides.com FLEXI PRO Regeneration Resistor If the application requires a regeneration (regen) resistor, connect the regen resistor between terminals B1+ and B2. Regen Interface (P3) (P5) FLEXI PRO-1D5, FLEXI PRO -003 FLEXI PRO -4D5, FLEXI PRO -006 FLEXI PRO -008, FLEXI PRO -010...
  • Page 42 All manuals and user guides at all-guides.com FLEXI PRO If the main voltage is from a three-phase source, connect any two phases to L1C and L2C. Prevent inrush surge: Bus Power (L1-L2-L3): After switching on bus power, wait 1 minute before switching on again, regardless of time in Off state.

  • Page 43: Power Board 400/480 Vac

    All manuals and user guides at all-guides.com FLEXI PRO 5 Power Board 400/480 VAC Make sure the main voltage rating matches the drive specification. Applying incorrect voltage may cause drive failure. Do not apply power until all hardware connections are complete. Safe Torque Off (STO) Safe torque off (STO) is a safety function that prevents the drive from delivering power to the motor, which can generate torque.

  • Page 44: Ac Input And Regeneration Resistor

    All manuals and user guides at all-guides.com FLEXI PRO AC Input and Regeneration Resistor AC Input and Regen Resistor are combined on one connector on the FLEXI PRO 400/480 VAC models. Connect the AC input voltage ground wire to the PE terminal, located on the FLEXI PRO front panel.

  • Page 45: Software

    The first time the drive is connected to the host computer on the USB port, Windows detects the device and displays a Found New Hardware wizard. Browse to and select the \Motor Power Company\FlexiSUITE\Drivers folder. The wizard will automatically select and install the driver file.

  • Page 46: Drive Status (7-Segment Display)

    All manuals and user guides at all-guides.com FLEXI PRO 7 Drive Status (7-Segment Display) The 7-segment display provides indications of drive status, such as operation modes, drive enable status, and fault conditions. 7-Segment Display Codes Code Light Type Name Description Action Required Fault Motor Setup Failed...
  • Page 47 All manuals and user guides at all-guides.com FLEXI PRO Code Light Type Name Description Action Required Fault PLL (phase-locked Controller synchronization signal Check if controller provide loop) is missing or not stable. The fault synchronization signal. Check Synchronization is detected only when the cable connection and Failed synchronization is enabled by...
  • Page 48 All manuals and user guides at all-guides.com FLEXI PRO Code Light Type Name Description Action Required e127 Fault Output Over-Current Over-current detected on one of Verify correct wiring of the Detected the digital outputs. digital outputs. Make sure the output circuit is not shorted. This fault disables the drive.
  • Page 49 All manuals and user guides at all-guides.com FLEXI PRO Code Light Type Name Description Action Required Fault CAN is in Bus-Off The drive has disconnected from Check CAN cabling, and verify State the CAN bus due to the CAN network is functioning communication errors, and is no properly.
  • Page 50 All manuals and user guides at all-guides.com FLEXI PRO Code Light Type Name Description Action Required Warning Software positive Positive software limit switch is limit switch is activated. tripped PFB > POSLIMPOS and POSLIMMODE = 1 Warning Software negative Negative software limit switch is limit switch is activated.
  • Page 51 All manuals and user guides at all-guides.com FLEXI PRO Code Light Type Name Description Action Required Fault Over-Current Over-current at the drive output Check for a short circuit on the has been detected. motor connection. The drive allows this fault to Check for excessive overshoot occur up to 3 times in in the current loop.
  • Page 52 All manuals and user guides at all-guides.com FLEXI PRO Code Light Type Name Description Action Required Fault Feedback Communication with the Check that the feedback device Communication feedback device did not initialize is wired correctly. Error correctly. Check that the correct encoder type (MENCTYPE) is selected.
  • Page 53 All manuals and user guides at all-guides.com FLEXI PRO Code Light Type Name Description Action Required Fault Encoder Phase Error In normal incremental encoder Set MENCAQBFILT to 0 to operation, quadrature inputs A remove the filter on A and B and B are 90 degrees out of signals.
  • Page 54 All manuals and user guides at all-guides.com FLEXI PRO Code Light Type Name Description Action Required Fault A/B Out of Range Feedback analog signal is out of Check the amplitudes of the range. This fault is related to sine and cosine signals. resolver and sine encoder feedback.
  • Page 55 All manuals and user guides at all-guides.com...
  • Page 56 All manuals and user guides at all-guides.com FLEXI PRO Servo Drive Quick Start Guide Motor Power Company s.r.l. Via Leonardo Da Vinci , 4 42024 Castelnovo Sotto Reggio Emilia - Italia Tel: +39 0522 682710 Fax: +39 0522 683552 info@motorpowerco.it...

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