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hager univers FW Manual

Fwu flush-mounted field distributor enclosures protection type ip30
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univers FW
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  • Page 1 FW FWU flush-mounted field distributor enclosures protection type IP30 Manual...

  • Page 3: Table Of Contents

    Table of contents Table of contents About this manual Subject of the manual Observe related documents Imprint Used symbols and trademarks Safety Intended use Misuse Requirements for authorised personnel Technical data About the FWU field distributor Delivery form of enclosure (as a complete system or as individual parts) Body/wall cabinet 4.2.1 Features...
  • Page 4 Enclosure-to-enclosure connection with the FWU00F1 connection set Wall installation 5.3.1 Wall installation measurement/dimensions 5.3.2 Wall installation options 5.3.3 Using the plaster guard univers FW internal fitting system Coding Kits pre-mounted 6.2.1 Distribution kits UWxxUx 6.2.2 Multimedia kits 6.2.3 Hybrid kits 6.2.4...
  • Page 5 Table of contents Inspection and maintenance Testing intervals for recurring tests Minimum inspection/maintenance measures Cleaning Decommissioning, disassembly and disposal 10 List of all product codes 11 Glossary 12 Index Technical changes reserved...

  • Page 6: About This Manual

    1 About this manual Integral part of enclosure This manual is an integral part of the FWU flush-mounted field distributor enclosure. NOTE This enclosure type is referred to as an ‘FWU enclosure’ in this document. Chapter index Subject of the manual Observe related documents Imprint Used symbols and trademarks...

  • Page 7: Subject Of The Manual

    About this manual Subject of the manual Subject of the manual Target group This document is intended for users of FWU enclosures: Specifiers, manufacturers, operators and users of switchgear and controlgear assemblies in accordance with DIN EN 61439­3. “Distribution boards intended to be operated by ordinary persons (DBO)”.

  • Page 8: Imprint

    Product names, company names, trademarks or registered trademarks are the property of their respective owners and must be treated as such. The manual does not extend the Sales and Delivery Conditions of Hager. No new claims concerning the warranty and guarantee, which extend beyond the Sales and Delivery Conditions, can be derived from this manual.

  • Page 9: Used Symbols And Trademarks

    About this manual Used symbols and trademarks Used symbols and trademarks Structure of warning messages Signal word Type and source of the danger! Consequences if the danger is ignored ➢ Measures for averting the danger Danger levels in warning messages Colour Signal word Consequences of non-compliance...

  • Page 10: Safety

    2 Safety Read carefully ➢ Observe the safety information in the operating instructions of the com- ponents used. ➢ The information about intended use as provided in this chapter should also be taken into account. The safety-related information is provided to help you identify and avoid risks in good time.

  • Page 11: Intended Use

    Safety Intended use Intended use Hager’s tried and tested FWU field distributor and the univers FW internal fitting system enable the implementation of switchgear and controlgear assemblies according to EN 61439-3 “Distribution boards intended to be operated by ordinary persons (DBO)”.

  • Page 12: Misuse

    Misuse Any use deviating from the intended use is considered misuse. Hager does not assume any liability for damages resulting from misuse. Danger due to electric shock or arc faults in case of misuse Misuse can result in high voltages and high currents, which can lead to dangerous situations.

  • Page 13: Requirements For Authorised Personnel

    Safety Requirements for authorised personnel Requirements for authorised personnel Only qualified electrically skilled persons may assem- ble, install, commission switchgear and controlgear assemblies, perform extensions, troubleshooting or maintenance and disassemble and dispose of them. The qualified electrically skilled persons must have ap- propriate experience in initial testing and subsequent commissioning, troubleshooting and maintenance.

  • Page 14: Technical Data

    3 Technical data Specifications for switchgear and controlgear assemblies The FWU field distributor has been equipped to receive the univers FW internal fitting system (with UN0xFN vertical uprights). After being appropriately fitted out, it is suitable as a switchgear and controlgear assembly according to...
  • Page 15 Polycarbonate/acrylonitrile styrene acrylate (PC/ASA): Corner sections, multimedia panel Polycarbonate (PC): Multimedia door inserts Material for univers FW support towers: Polyamide 6 (PA6): Underparts, double towers Polycarbonate (PC): Overparts Vertical uprights and DIN rails made of hot-dip galvanised steel, 1 mm thick Multimedia steel supports (patch panels) made of hot-dip galvanised steel, 1.5 mm thick...
  • Page 16 Technical data Requirements for authorised personnel Plastic parts in direct contact with the area behind the wall (e.g. corner sections and head/foot sections) pass a glow-wire test at 850°C. Therefore, the enclosure is suitable for hollow wall applications. Summary of standards and regulations Tested according to EN 61439-1/-3 (VDE 0660-600-1/-3) Dimensions according to DIN 43780 Protection type IP30 according to VDE 0470 Part 1 (DIN EN 60529)

  • Page 17: About The Fwu Field Distributor

    4 About the FWU field distributor Detailed information on the FWU field distributor Chapter index Delivery form of enclosure (as a complete system or as individual parts) Body/wall cabinet Frames and doors Technical changes reserved...

  • Page 18: Delivery Form Of Enclosure (As A Complete System Or As Individual Parts)

    About the FWU field distributor Delivery form of enclosure (as a complete system or as individual parts) Delivery form of enclosure (as a complete system or as individual parts) The FWU field distributor is supplied as a “complete” system or as “individual” parts.
  • Page 19 About the FWU field distributor Delivery form of enclosure (as a complete system or as individual parts) Example: UW51U Example: UW51UA Technical changes reserved...

  • Page 20: Body/Wall Cabinet

    About the FWU field distributor Body/wall cabinet Body/wall cabinet 4.2.1 Features Can be turned 180° (top/bottom) Interior is double-insulated with plastic parts Cable duct is built in laterally inside the box (11 cm²) 2 cut-outs (top/bottom) on each side for lateral cable routing up to M40 2 cut-outs (top/bottom) per panel for rear cable routing FWU00Lx removable transverse cleats at top/bottom for cable entry from the front (sliding bottom and top cable entry)

  • Page 21: Cable Entries And Cable Ducts

    About the FWU field distributor Body/wall cabinet 4.2.2 Cable entries and cable ducts Additional cable entry areas New cable entries have been added to the side and rear of the new FWU field distributor. The cable entry area of the top and bottom slider is 120 cm². That’s 17% larger than on the former FW (103 cm²).
  • Page 22 About the FWU field distributor Body/wall cabinet Top and bottom cable entries 2 snap-in cable entries per field (one at the top and one at the bottom) Can be removed from the front (slider technology) Max. cable entry area: 188 x 60 mm With pre-punches that can be cut out for different empty conduit diameters: 7 x Ø21/26 mm 6 x Ø15/26 mm...
  • Page 23 When cutting out the maximum opening area, the FD00P5 accessory can be installed to provide passive ventilation in the following cases: Hollow wall installation Availability of a side cavity area (Hager recommends allowing a distance of 50 mm between the cavity and the front of the FD00P5 ventilation inserts)
  • Page 24 About the FWU field distributor Body/wall cabinet Cable entries at the rear 2 cable entries on each side (one at the top and one at the bottom) Can be pushed out from the outside (before wall installation) Max. cable entry area: 188 x 51 mm With pre-punched holes that can be cut out to accommodate different cable routings: 5 x Ø16/20 mm...
  • Page 25 About the FWU field distributor Body/wall cabinet Enclosure with flange VZ741 mounted on the top rear cable entry (view from the front) Top/bottom cable strain relief At the top and bottom, the FWU enclosure contains a built-in option for attaching conduits and cables using cable ties.
  • Page 26 About the FWU field distributor Body/wall cabinet Lateral vertical cable duct The wall cabinet of the FWU enclosure includes side cavities for routing cables vertically. They form a duct on each side with a cross section of 11 cm² (approx. 60 x 18 mm). They enable several cables to be routed from top to bottom or vice versa if the area beneath the DIN rails is no longer large enough.
  • Page 27 About the FWU field distributor Body/wall cabinet Cables held in place by cable duct clips 4 cable duct clips are attached to each enclosure. They are inserted diagonally and clicked into place in the cable duct, similarly to the M7239 clips in the Tehalit LFH cable trunking system (60 mm).
  • Page 28 About the FWU field distributor Body/wall cabinet Cable duct cover With multimedia complete enclosures (FWUxxK..., etc.), a cable duct cover is pre-mounted at the side next to the multimedia kit. This halogen-free cover can also be clipped into place via the clips (similarly to the Tehalit LFH cable trunking system).

  • Page 29: Coding

    About the FWU field distributor Body/wall cabinet 4.2.3 Coding The order number code for flush-mounted field distributor enclosures has been defined in line with the code for the surface-mounted field distributor enclosure (FWB/FWQ...). The code is made up of three components: Enclosure type: FWU…...

  • Page 30: Overview Of Enclosure Product Codes

    About the FWU field distributor Body/wall cabinet 4.2.4 Overview of enclosure product codes Size 3 Enclosure width 300 mm 550 mm 750 mm FWU31A FWU32A FWU33A FWU31D FWU32D FWU33D FWU32GS FWU32K1 Enclosure height 500 mm FWU32K2 FWU31L FWU32L FWU33L FWU32M2 FWU31S FWU32S FWU33S...
  • Page 31 About the FWU field distributor Body/wall cabinet Size 6 Enclosure width 300 mm 550 mm 750 mm FWU61A FWU62A FWU63A FWU61D FWU62D FWU63D FWU62GS FWU62K FWU62K1 FWU62K2 Enclosure FWU62K3 height 950 mm FWU61L FWU62L FWU63L FWU62M2 FWU62M3 FWU62M4 FWU62N FWU63N FWU61S FWU62S FWU63S...

  • Page 32: Enclosures In Detail

    About the FWU field distributor Body/wall cabinet 4.2.5 Enclosures in detail 4.2.5.1 FWUxxA Product code FWU31A FWU32A FWU33A FWU41A FWU42A FWU43A FWU51A FWU52A FWU53A FWU61A FWU62A FWU63A FWU71A FWU72A FWU73A Example: FWU33A Internal fittings Distribution kit(s): Slot width for 12 modules Distance between DIN rails: 125 mm Without QuickConnect and without QuickConnect support Door:...

  • Page 33: Fwuxxd

    About the FWU field distributor Body/wall cabinet 4.2.5.2 FWUxxD Product code FWU31D FWU32D FWU33D FWU41D FWU42D FWU43D FWU51D FWU52D FWU53D FWU61D FWU62D FWU63D FWU71D FWU72D FWU73D Example: FWU41D Without internal fitting system Door: Plain Steel univers door handle From size 5, right-hand door with stiffener strip Included in the scope of delivery: 4 cable clips DIN A4 label strips with type label...

  • Page 34: Fwuxxgs

    About the FWU field distributor Body/wall cabinet 4.2.5.3 FWUxxGS Product code FWU32GS FWU42GS FWU52GS FWU62GS FWU72GS Example: FWU62GS Internal fittings Distribution kit(s): Slot width for 12 modules Distance between DIN rails: 125 mm QuickConnect configuration (at the top of each distribution kit) Height 3: 2x KN10N + KN18E...

  • Page 35: Fwuxxk

    About the FWU field distributor Body/wall cabinet 4.2.5.4 FWUxxK Product code FWU42K FWU43K FWU52K FWU53K FWU62K Example: FWU43K Internal fittings Distribution kit(s): Multimedia kit: Slot width for 12 modules Pre-mounted plastic mounting plates Distance between DIN rails: 125 mm Number of mounting plates per size: see UMx1UK Cable duct cover FWU00Cx pre-mounted on the outside next to the...

  • Page 36: Fwuxxk1

    About the FWU field distributor Body/wall cabinet 4.2.5.5 FWUxxK1 Product code FWU32K1 FWU42K1 FWU52K1 FWU62K1 FWU72K1 Example: FWU42K1 Internal fittings Distribution kit: Multimedia kit: Slot width for 12 modules Pre-mounted plastic mounting plates Distance between DIN rails: 125 mm Number of mounting plates per size: see UMx1UK Cable duct cover FWU00Cx pre-mounted on the outside next to the...

  • Page 37: Fwuxxk2

    About the FWU field distributor Body/wall cabinet 4.2.5.6 FWUxxK2 Product code FWU32K2 FWU42K2 FWU52K2 FWU62K2 FWU72K2 Example: FWU52K Internal fittings Distribution kit: Multimedia kit: Slot width for 12 modules Pre-mounted plastic mounting plates Distance between DIN rails: 125 mm Number of mounting plates per size: see UMx1UK Cable duct cover FWU00Cx pre-mounted on the outside next to the...

  • Page 38: Fwuxxk3

    About the FWU field distributor Body/wall cabinet 4.2.5.7 FWUxxK3 Product code FWU42K3 FWU52K3 FWU62K3 Example: FWU62K3 Internal fittings Distribution kit: Multimedia kit: Slot width for 12 modules Pre-mounted plastic mounting plates Distance between DIN rails: 125 mm Number of mounting plates per size: see UMx1UK Cable duct cover FWU00Cx pre-mounted on the outside next to the...

  • Page 39: Fwuxxl

    About the FWU field distributor Body/wall cabinet 4.2.5.8 FWUxxL Product code FWU31L FWU32L FWU33L FWU41L FWU42L FWU43L FWU51L FWU52L FWU53L FWU61L FWU62L FWU63L FWU71L FWU72L FWU73L FWU81L Example: FWU42L Without internal fitting system Without frame and without door Included in the scope of delivery: 4 cable clips DIN A4 label strips with type label DIN A4 circuit table...

  • Page 40: Fwuxxm2

    About the FWU field distributor Body/wall cabinet 4.2.5.9 FWUxxM2 Product code FWU32M2 FWU42M2 FWU52M2 FWU62M2 FWU72M2 Example: FWU72M2 Internal fittings Distribution kit: Slot width for 26 modules Continuous DIN rails (500 mm wide) Distance between DIN rails: 125 mm QuickConnect configuration (top) Height 3: 2x KN22E Height 4:...

  • Page 41: Fwuxxm3 / Fwuxxm4

    About the FWU field distributor Body/wall cabinet 4.2.5.10 FWUxxM3 / FWUxxM4 Product code FWU62M3 FWU62M4 Example: FWU62M4 Internal fittings Distribution kit: Multimedia kit: Slot width for 26 modules Pre-mounted plastic mounting plates Continuous DIN rails (500 mm wide) Number of mounting plates: 3 Distance between DIN rails: 125 mm Pre-mounted cable duct cover FWU00C6 at the side (left and right) Horizontal partition ZZ10H between the distribution kit and the multimedia kit...

  • Page 42: Fwuxxn

    About the FWU field distributor Body/wall cabinet 4.2.5.11 FWUxxN Product code FWU52N FWU53N FWU62N FWU63N FWU72N FWU73N Example: FWU63N Internal fittings 2 top rows: For terminal blocks Plain covers Insulated DIN rails UT22C Distance between DIN rails: 150 mm Distribution kit(s): Slot width for 12 modules Distance between DIN rails: 150 mm Without QuickConnect and without QuickConnect support...

  • Page 43: Fwuxxs

    About the FWU field distributor Body/wall cabinet 4.2.5.12 FWUxxS Product code FWU31S FWU32S FWU33S FWU41S FWU42S FWU43S FWU51S FWU52S FWU53S FWU61S FWU62S FWU63S FWU71S FWU72S FWU73S Example: FWU61S Internal fittings QuickConnect configuration (at the top of each distribution kit) Height 3: 2x KN10N + KN18E Heights 4, 5, 6 and 7:...

  • Page 44: Fwuxxs1

    About the FWU field distributor Body/wall cabinet 4.2.5.13 FWUxxS1 Product code FWU31S1 FWU32S1 FWU33S1 FWU41S1 FWU42S1 FWU43S1 FWU51S1 FWU52S1 FWU53S1 FWU61S1 FWU62S1 FWU63S1 FWU71S1 FWU72S1 FWU73S1 Example: FWU73S1 Internal fittings QuickConnect configuration (at the top of each distribution kit) Height 3: KN18E Heights 4, 5, 6 and 7: KN22E...

  • Page 45: Frames And Doors

    About the FWU field distributor Frames and doors Frames and doors 4.3.1 Features Front-flush, door can be closed from the right or left Can be dismantled without tools Internal, adjustable hinge Available with metal plate doors (plain door), clear doors (transparent door) or multimedia plastic doors (multimedia door) Double door on enclosure width 800 mm (3 fields) Door opening angle: 110°...
  • Page 46 About the FWU field distributor Frames and doors Notes for installing the door: Distance of door to internal fitting elements Technical changes reserved...

  • Page 47: Coding

    About the FWU field distributor Frames and doors 4.3.2 Coding The order number code for frames with door comprises: the type of enclosure: FZ1... the housing dimensions (height and width): FZ142NV1 the door version (product code ending): FZ142NV1 Product Door code Door type handle...

  • Page 48: Door Product Codes: Single Doors With Univers Door Handle

    About the FWU field distributor Frames and doors 4.3.3 Door product codes: Single doors with univers door handle Plain door, max. IP44, univers door handle Width 1 (300 mm) Width 2 (550 mm) Width 3 (800 mm) Left-hand Right-hand Left-hand Right-hand Left-hand Right-hand...
  • Page 49 About the FWU field distributor Frames and doors Transparent door, max. IP30, univers door handle Width 1 (300 mm) Width 2 (550 mm) Width 3 (800 mm) Left-hand Right-hand Left-hand Right-hand Left-hand Right-hand Height door door door door door door 3 (500 mm) 4 (650 mm) FZ006FT...

  • Page 50: Door Product Codes: Single Doors With 90Sl Door Handle

    About the FWU field distributor Frames and doors 4.3.4 Door product codes: Single doors with 90SL door handle Plain door, max. IP44, 90SL door handle Width 1 (300 mm) Width 2 (550 mm) Width 3 (800 mm) Left-hand Right-hand Left-hand Right-hand Left-hand Right-hand...

  • Page 51: Overview Of Frame Product Codes

    About the FWU field distributor Frames and doors 4.3.5 Overview of frame product codes Enclosure width 300 mm 550 mm 750 mm Size 3 Enclosure height FZ031F FZ032F FZ033F 500 mm Size 4 FZ041F FZ042F FZ043F FZ141F FZ142F FZ143F Enclosure FZ141FM2 FZ142FM2 FZ143FM2...

  • Page 52: Frame Details

    About the FWU field distributor Frames and doors 4.3.6 Frame details FZ0xxF Example: FZ042F Frame without a door for ordering as individual parts Can be combined with wall cabinet FWUxxL Included in the scope of delivery: 4 screws for fixing to the wall cabinet An overview of all frame sizes is illustrated in the table below: Width 1 Width 2...
  • Page 53 About the FWU field distributor Frames and doors It is easy to remove the door rods without any tools: First, unclip the rods from the top and bottom rod holders, then turn them 180° around the holder behind the handle on the back of the door. Technical changes reserved...
  • Page 54 About the FWU field distributor Frames and doors FZ1xxF Product code FZ141F FZ142F FZ143F FZ151F FZ152F FZ153F FZ161F FZ162F FZ171F FZ181F Example: FZ142F Frame with door for ordering as individual parts Can be combined with wall cabinet FWUxxL Door: Plain Steel 90SL door handle From size 5, right-hand door with stiffener strip...
  • Page 55 About the FWU field distributor Frames and doors FZ1xxFM2 Product code FZ141FM2 F14Z2FM2 FZ143FM2 FZ151FM2 FZ152FM2 FZ153FM2 FZ161FM2 FZ162FM2 FZ171FM2 FZ181FM2 Example: FZ181FM2 Frame with door for ordering as individual parts Can be combined with wall cabinet FWUxxL Door: Plain, multimedia Steel frame Plastic insert in the centre for better WLAN access, opaque (not transparent)
  • Page 56 About the FWU field distributor Frames and doors FZ1xxNM Product code FZ141NM FZ142NM FZ143NM FZ151NM FZ152NM FZ153NM FZ161NM FZ162NM FZ171NM FZ181NM Example: FZ143NM Frame with door for ordering as individual parts Can be combined with wall cabinet FWUxxL Door: Slotted, multimedia Steel frame Slotted plastic panel in the centre for better WLAN access, opaque (not transparent)
  • Page 57 About the FWU field distributor Frames and doors FZ1xxNV1 Product code FZ141NV1 F14Z2NV1 FZ143NV1 FZ151NV1 FZ152NV1 FZ153NV1 FZ161NV1 FZ162NV1 FZ171NV1 FZ181NV1 Example: FZ162NV1 Frame with door for ordering as individual parts Can be combined with wall cabinet FWUxxL Door: Slotted Steel univers door handle From size 5, right-hand door with stiffener strip...

  • Page 58: Accessories

    About the FWU field distributor Frames and doors 4.3.7 Accessories 4.3.7.1 Standard door locks as replacement part The doors for FWU enclosures are fitted with the FZ598 or FZ598N door handle as standard and close by means of a folding handle and plastic door latch. The FZ598 door handle is from the previous univers IP43 delivery programme and is somewhat flatter and narrower than FZ598N.
  • Page 59 About the FWU field distributor Frames and doors Description of special lock Lock type For FZ598 door For FZ598N handle door handle With T-handle and EK333/1333 cylinder FZ531N With ratchet handle FZ532N With ratchet handle and EK333/1333 cylinder FZ533N Sealing cover FZ226 Square 8 mm made of plastic with sealing cover FZ821N...

  • Page 60: Frame Plaster Compensation: Depth Adjustment Set Fz279

    About the FWU field distributor Frames and doors 4.3.7.3 Frame plaster compensation: Depth adjustment set FZ279 The standard depth adjustment in the wall cabinet is up to 12 mm over the elongated holes in the frame. The frame can be moved up to 32 mm forward using the FZ279 depth adjustment set.

  • Page 61: Mounting The Body/Wall Cabinet

    5 Mounting the body/wall cabinet Chapter index Protected and packaged during transport/integrated plaster guard Before wall installation Wall installation Technical changes reserved...

  • Page 62: Protected And Packaged During Transport/Integrated Plaster Guard

    Mounting the body/wall cabinet Protected and packaged during transport/integrated plaster guard Protected and packaged during transport/integrated plaster guard The FWU field distributor is fully packaged similarly to in a shoe box. This protects it more effectively from scratches, dust or white rust than the former FW version.

  • Page 63: Fd00P5 Ventilation Insert

    Mounting the body/wall cabinet Before wall installation 5.2.2 FD00P5 ventilation insert Ventilation panels for flush-mounted/hollow wall applications can be mounted on the side of the enclosure. The FD00P5 ventilation insert is suitable for improved ventilation. Two FD00P5 ventilation inserts are provided in the set. It only makes sense to use the FD00P5 ventilation insert if there is a cavity behind the wall at the side, e.g.
  • Page 64 At least 2 mm in front of the ventilation open- ings must be kept clear of metal components. To ensure optimum air circulation, Hager recommends keeping an area of 50 mm clear in front of the ventilation openings. Also observe the following: When using VZ405N hollow wall anchors, leave a space of at least 32 mm at the sides so that the anchors can be flipped forward unhampered.

  • Page 65: Enclosure-To-Enclosure Connection With The Fwu00F1 Connection Set

    Mounting the body/wall cabinet Before wall installation 5.2.3 Enclosure-to-enclosure connection with the FWU00F1 connection set Two enclosures can be mechanically connected together with the aid of the FWU00F1 connection set. They can be connected next to or above one another. Frames can then be flush-mounted together with the aid of the connection set.
  • Page 66 Mounting the body/wall cabinet Before wall installation Vertical enclosure-to-enclosure connection The FWU00F1 connection set enables two wall cabinets to be mechanically connected at the elongated holes at the top and bottom with the aid of two U-profiles. One pair of holes is arranged above another pair on the brackets. The 2 brackets for vertical connection are 53 mm wide.
  • Page 67 Mounting the body/wall cabinet Before wall installation Dimensions for two connected enclosures (FWUwx.. + FWUyz.. + FWU00F1) Meaning of the placeholders: Height code of the first FWU enclosure Height code of the second (connected) FWU enclosure Width code of the first FWU enclosure Width code of the second (connected) FWU enclosure Total height H2 Total width L2...

  • Page 68: Wall Installation

    Mounting the body/wall cabinet Wall installation Wall installation 5.3.1 Wall installation measurement/dimensions Wall installation measurements for a wall niche or a hollow wall are provided in installation manual 6LE005468 which is supplied with the enclosure: A (mm) B (mm) C (mm) D (mm) FWU31…...
  • Page 69 Mounting the body/wall cabinet Wall installation Dimensions of the wall niche or hollow wall for the enclosure installation The dimensions for the wall cut-out for connected enclosures can be found in section 5.2.3 ‘Enclosure-to-enclosure connection with connection set FWU00F1’ or in the 6LE007280B installation manual. Technical changes reserved...

  • Page 70: Wall Installation Options

    Mounting the body/wall cabinet Wall installation 5.3.2 Wall installation options The wall cabinet can be attached to the wall in 3 different ways: With the aid of built-in wall supports Via the elongated holes on the sides of the body Using VZ405N hollow wall anchors (accessory) Attaching the wall cabinet to the wall with the aid of built-in wall supports The wall cabinet can be screwed into the wall with the aid of the built-in wall...
  • Page 71 Mounting the body/wall cabinet Wall installation Attaching the wall cabinet using VZ405N hollow wall anchors Important note: If installing the wall cabinet in a hollow wall, ensure that the weight of the enclosure is sufficiently supported from below. The wall cabinet can also be installed inside a hollow wall using the hollow wall anchors.

  • Page 72: Using The Plaster Guard

    Mounting the body/wall cabinet Wall installation 5.3.3 Using the plaster guard As standard, a full-size plaster guard made of reinforced corrugated paper is included in the scope of delivery of the FWU field distributor. After installing the wall cabinet in the wall, fold back the plaster guard along the perforated line on each edge, and insert into the wall cabinet up to the stop.

  • Page 73: Univers Fw Internal Fitting System

    6 univers FW internal fitting system Chapter index Coding Kits pre-mounted Kits to assemble Multimedia accessories Technical changes reserved...

  • Page 74: Coding

    Coding The FWU enclosure is pre-equipped to receive univers FW kits. The univers FW kits use vertical uprights made of profiled and galvanised steel plate with a 13 mm-deep U profile. These vertical uprights are 14 mm thinner than the univers vertical uprights and are therefore suitable for compact installation in a wall niche 110 mm deep.

  • Page 75: Kits Pre-Mounted

    FW internal fitting system Kits pre-mounted Kits pre-mounted 6.2.1 Distribution kits UWxxUx Distribution kits comprise: Vertical uprights DIN rails QuickConnect terminals and supports Support towers Covers From size 7 (1100 mm), two covers are used on top of one another. For all covers, the distance between the rows of modules is 125 mm (slots).

  • Page 76: Multimedia Kits

    FW internal fitting system Kits pre-mounted 6.2.2 Multimedia kits Important note: Multimedia kits UMx1UK and UNxxTN are not equipped with UZ01A2 tower overparts. UMx1UK As part of the FWU field distributor project, new plastic plates have been developed for multimedia applications. These new kits with 250 mm-wide plastic...
  • Page 77 FW internal fitting system Kits pre-mounted Assembling the UMx1UK plastic mounting plate Left: on the front of the vertical uprights Right: on the back of the vertical uprights In each UMx1UK support frame, the lower plate is positioned at 75 mm from the lower edge of the vertical upright so that the Volta triple socket can be mounted directly underneath.
  • Page 78 FW internal fitting system Kits pre-mounted UNxxTN The existing UNxxTN multimedia kits with perforated plates are also available. They are composed of one single plate that cannot be moved downwards. These kits are 250 or 500 mm wide. With all these product codes, 20 plate screws (short and long) are supplied for directly attaching multimedia devices.

  • Page 79: Hybrid Kits

    6.2.3 Hybrid kits Hybrid kits with univers FW vertical uprights are available as accessories. They consist of rows of modules at the top and mounting plates at the bottom. Hybrid kits are only intended for installation in single-field enclosures (especially if there is no space for a 550 mm-wide multimedia enclosure at the installation site) and in 2-field enclosure heights 4, 5 and 6.
  • Page 80 FW internal fitting system Kits pre-mounted UNx1U2 Example: UN51U2 Width 1 UM00M0 Height (250 mm) support terminal mounting plate 2 x DIN rail at the top, 5 (750 mm) UN51U2 KN00A KN14E multimedia kit with plastic 6 (900 mm)
  • Page 81 FW internal fitting system Kits pre-mounted UNx1U4/UMx1UM4 Example: UM81UM4 Width 1 UM00M0 Height (250 mm) support terminal mounting plate 2 x KN10N UM71UM4 UZ00K1 + KN22E 7 (1050 mm) 4 x DIN rail at the top, UN71U4 UZ00K1 KN22E...

  • Page 82: Protection Class On Multimedia And Hybrid Kits

    FW internal fitting system Kits pre-mounted 6.2.4 Protection class on multimedia and hybrid kits Hybrid kits in the lower section without a cover and multimedia kits do not have a protection class. When using multimedia kits (without covers), all devices and wiring must be equipped with protective insulation or double insulation.

  • Page 83: Kits To Assemble

    FW internal fitting system Kits to assemble Kits to assemble Kits can be assembled out of individual parts. The following section lists the corresponding accessories. 6.3.1 UN0xFN vertical uprights Width 1 Height (250 mm) 3 (450 mm) UN03FN 4 (600 mm)

  • Page 84: Din Rail

    UM00M0 plastic mounting plate The UM00M0 plastic mounting plate is 250 mm wide and 175 mm high. The plate can be screwed onto the vertical uprights of the univers FW (UZ0xFN) and is built as standard into the new UMx1UK FWU multimedia kits.
  • Page 85 FW internal fitting system Kits to assemble Cable ties mounted on UM00M0 plastic VZ02MM modem holder mounted on mounting plate UM00M0 plastic mounting plate VZ340 fixing kit with modem mount- Mounting options for ed on UM00M0 mounting plate VZ340 fixing kit...
  • Page 86 FW internal fitting system Kits to assemble Mounting plate attached to the back of the vertical uprights (top of picture) and to the front of the vertical uprights (bottom of picture) If the mounting plate is installed in the head/foot section area (area at < 113 mm from the top/bottom corner of the support frame), the mounting plate must be turned 180°...

  • Page 87: Steel Mounting Plates Uzxxmx

    FW internal fitting system Kits to assemble 6.3.5 Steel mounting plates UZxxMx Width Width Height 248 mm 498 mm UZ31M5 UZ32M5 Steel mounting plate, UZ41M5 UZ42M5 perforated Ø 3.2 mm, UZ51M5 UZ52M5 1.2 mm thick (rectangular shape) UZ61M5 UZ62M5...

  • Page 88: Usxxax Covers

    FW internal fitting system Kits to assemble 6.3.6 USxxAx covers Plastic covers that are 1 field wide (250 mm) can be ordered as individual parts under the following product codes: Cover type Slotted with 12 module open- Distance T:...

  • Page 89: Multimedia Accessories

    FW internal fitting system Multimedia accessories Multimedia accessories The FWU field distributor is pre-equipped to receive the multimedia fittings. You can choose between multimedia kits with perforated steel mounting plates or with plastic mounting plates. In the K enclosure versions, multimedia kits are supplied with pre-installed plastic plates.
  • Page 90 FW internal fitting system Multimedia accessories Equipped enclosure with mounted multimedia kits on the right, patch panel (top), triple socket (bottom) and their respective covers A patch panel can be mounted horizontally at the top on the vertical uprights by screwing the metal support into the bottom hole of the third hole pattern (position 87.5 mm from the top).
  • Page 91 FW internal fitting system Multimedia accessories A special cover can be mounted on top. Before doing so, two tower overparts (UZ02A1) must be inserted. The cover has 2 claws at the front which engage under the support. Installing the patch panel cover with 2 tower overparts The cover can also be screwed onto the plate support with the aid of the visible pre-punch in the central area.
  • Page 92 FW internal fitting system Multimedia accessories Mounted Volta triple socket and cover (not yet mounted) As in the patch panel area, a special cover can also be mounted here. Before doing so, two tower overparts (UZ02A1) must be inserted.

  • Page 93: Patch Panels Without Socket Holder

    FW internal fitting system Multimedia accessories 6.4.1 Patch panels without socket holder In the FWU field distributor, full patch panels with different patch formats can also be mounted. Dimensions of patch panel openings HMS system E-DAT Keystone Lexcom UM00K4/UM00K5/UM00K6...
  • Page 94 FW internal fitting system Multimedia accessories UM00M4 The UM00K4 patch panel is also included in the UM00M4 set. This set contains: 2 modem holders (VZ02MM) 3 cable clips (FZ913) Schuko-type triple socket (VZ00AS) Steel plate patch panel UM00M4 UM00M5/UM00M6 The UM00K5 and UM00K6 supports are included in the UM00M5 and UM00M6 sets.
  • Page 95 FW internal fitting system Multimedia accessories FZ12MM/FZ12MMO/FZ12MK The Volta FZ12MM patch panels with 12 patch openings in E-DAT or Keystone format are compatible with the field distributor. FZ12MM has 6 E-DAT modules Cat.6A, 10 Gbit/s, Class E. FZ12MMO is suitable for E-DAT and has no E-DAT modules included.

  • Page 96: Berker Integro Design Flow Patch Panel And Socket Holder

    FW internal fitting system Multimedia accessories 6.4.2 Berker Integro Design Flow patch panel and socket holder A special patch panel and socket combination has been designed for the German market. UM00K3 The UM00K3 holder has 1 opening on the left and right for Berker Integro Design Flow-type components and 10 patch openings in the centre.
  • Page 97 FW internal fitting system Multimedia accessories UM00K7 The UM00K7 patch panel is similar to UM00K3 but has 5 openings for Lexcom patch inserts and 1 opening for fibreglass in the centre. UM00K7 UM00K8 The UM00K8 patch panel is similar to UM00K3 but has 10 openings for Keystone patch inserts in the centre.

  • Page 98: Patch Panel And Flf Socket Holder

    FW internal fitting system Multimedia accessories 6.4.3 Patch panel and FLF socket holder Combined patch panel and socket holders have been developed for Switzerland. The UM00H1, UM00H2 and the UM00K1 and UM00K2 holders have 1 opening each on the left and right for FLF-type 13 components and 10 or 14 patch openings in the centre.
  • Page 99 FW internal fitting system Multimedia accessories WH37580300D WH66549000D WH37641300D WH37620300D Technical changes reserved...

  • Page 100: Um00H0 Flf Socket Holder

    UM00H0 FLF socket holder The UM00H0 socket holder is compatible with the Swiss FLF socket system, type 13. Hager FLF double or triple sockets WH37… can be clicked into the metal plate opening. The holder can be directly screwed vertically onto vertical uprights or mounting plates.
  • Page 101 FW internal fitting system Multimedia accessories Important note: FLF sockets must be covered with the WH37961523Z cover to guarantee protection class II. Mounting the WH37961523Z cover for FLF sockets to guarantee protection class II Technical changes reserved...

  • Page 102: Vz00Apz Set With Socket And Holder

    FW internal fitting system Multimedia accessories 6.4.5 VZ00APZ set with socket and holder The VZ00APZ set can be screwed into the FWU enclosure on a vertical upright or mounting plate. It consists of: 1 steel support with screws Berker Schuko socket with cover VZ00APZ 6.4.6...

  • Page 103: Us00Sx Multimedia Covers

    FW internal fitting system Multimedia accessories 6.4.7 US00Sx multimedia covers Two special univers covers have been developed to cover the patch panel and the Volta triple socket: US00S1 includes both covers as a set with tower overparts. US00S2 includes the patch panel cover only with tower overparts.

  • Page 104: Um00Mx Multimedia Set

    FW internal fitting system Multimedia accessories 6.4.8 UM00Mx multimedia set Various UM00Mx multimedia sets have been developed for the main markets of the field distributor. They contain patch panels, covers, tower overparts and other multimedia accessories, and can be ordered with just one product code: Overview of UM00Mx multimedia set UM00M1 contains patch panel VZ12MM.

  • Page 105: Accessories For Internal Fittings

    7 Accessories for internal fittings Chapter index Coding Universal accessories in detail Technical changes reserved...

  • Page 106: Coding

    Accessories for internal fittings Coding Coding Order number code for accessories The order number code for new accessories for the univers FW series contains: the enclosure type: FWU… the number 00 (accessory): FWU00... the accessory designation: FWU00V3 and if applicable, information about the housing dimensions (height or width):...

  • Page 107: Universal Accessories In Detail

    Support the base of the enclosure to take up the weight of the wired enclosure. If the enclosure is very heavy, Hager recommends mounting a transverse batten beneath it. To do so, see also mounting instruction sheet 6LE005468A supplied with the enclosure.
  • Page 108 Accessories for internal fittings Universal accessories in detail Mounting hollow wall anchors Mounting the VZ405N hollow wall anchor in wall cabinets Keeping space free around the sides in the wall cavity To mount the VZ405N hollow wall anchor, a minimum distance of 32 mm must be kept free around the sides so that the hollow wall anchor can be flipped forward unhampered.

  • Page 109: Flange Vz741 For Rear Cable Entry

    Accessories for internal fittings Universal accessories in detail 7.2.2 Flange VZ741 for rear cable entry The rear cable entry can be closed using the dust-tight flange VZ741. To do so, the rear cable entry in the plastic head/foot section must be fully cut out (before installing the enclosure in the wall).

  • Page 110: Cable Strain Relief Fz850F

    Accessories for internal fittings Universal accessories in detail 7.2.4 Cable strain relief FZ850F At the top and bottom, the FWU enclosure contains a built-in cable strain relief mechanism for attaching conduits and cables using cable ties. You can also mount the FZ850F cable strain relief bar as another option for attaching cables/increasing strain relief.
  • Page 111 Accessories for internal fittings Universal accessories in detail Mounting cable strain relief bar FZ850F The bars can be turned 180° upwards or to the side. Options for turning cable strain relief bar FZ850F Important note: The screws must be fastened with a max. torque of 1.4 Nm. Mounting the FZ850F cable strain relief bar Technical changes reserved...

  • Page 112: Cable Clips M7240 For Lateral Cable Duct

    Accessories for internal fittings Universal accessories in detail 7.2.5 Cable clips M7240 for lateral cable duct 4 cable clips are supplied with every FWU enclosure for attaching cables in the side cable duct (see page 25). If more than 4 parts are required, accessory set M7240 with 10 parts can be ordered separately.

  • Page 113: Cable Cover Fwu00Cx For Lateral Cable Duct

    Accessories for internal fittings Universal accessories in detail 7.2.6 Cable cover FWU00Cx for lateral cable duct With multimedia enclosures (FWUxxK…), a cable duct cover is mounted at the side next to the multimedia panel as standard. For other enclosures, the cover can be ordered as an accessory via product code FWU00Cx.

  • Page 114: Partitions

    Accessories for internal fittings Universal accessories in detail 7.2.7 Partitions The univers FW kits can be partitioned vertically and horizontally. Enclosure with mounted partitions Horizontal partition A horizontal partition inside a 250 m-wide field (separation) can be made using the parts UT44EN or ZZ10H.
  • Page 115 Accessories for internal fittings Universal accessories in detail ZZ10H - Clicking into double towers UZ04A1 This 250 mm-wide partition is clicked into the double towers UZ04A1. This partition is also an accessory of the FWB surface-mounted field distributor. For installation in the flush-mounted FWU field distributor, the part must be cut off at the bottom.
  • Page 116 Accessories for internal fittings Universal accessories in detail The new partitions no longer need to be screwed onto the vertical uprights. They are simply clicked in at the side beneath the vertical upright. The FWU00Vx partitions offer interesting features: Cut-outs in the centre for installing double tower UZ04A1 Top/bottom pre-punches for cable entry...
  • Page 117 Accessories for internal fittings Universal accessories in detail Assembly instructions - Positions for installing double towers The positions for installing double towers are shown in the following illustration using a grid of 150 mm: Positions for installing double towers Technical changes reserved...

  • Page 118: Screw Set Zz44Sf For Fixing Vertical Uprights

    Accessories for internal fittings Universal accessories in detail 7.2.8 Screw set ZZ44SF for fixing vertical uprights If required, kits can be screwed on using the ZZ44SF accessory set. One set contains 4 screws for FWB, 4 screws for FWU and 4 counternuts. For the FWU installation, 4 counternuts are first pushed into the duct provided in the plastic head/foot section.

  • Page 119: Inspection And Maintenance

    8 Inspection and maintenance Important for safe operation Regular preventative maintenance is important for the safe operation of switchgear and controlgear assemblies. Checks and maintenance only by electrically skilled persons with appropriate testing experience Tests and maintenance must be carried out by electrically skilled persons who have experience in testing switchgear and controlgear assemblies.

  • Page 120: Testing Intervals For Recurring Tests

    Hager recommends performing a test at least once a year: a visual inspection (external inspection), switching operations of individual protective devices and switching devices (operation of RCD test buttons every six months), ➢...

  • Page 121: Minimum Inspection/Maintenance Measures

    Inspection and maintenance Minimum inspection/maintenance measures Minimum inspection/maintenance measures The minimum maintenance conditions for switchgear and controlgear assemblies with FWU distribution enclosures are listed below (compliance based on VDE 0100, Part 610 for switchgear assemblies): The recurring tests during commissioning, in the event of changes, after faults or at suitable intervals include: Inspections Measurements...
  • Page 122 Inspection and maintenance Minimum inspection/maintenance measures Inspections Remarks Check that the door hinges can be If necessary, spray anhydrous lubricant that pro- moved easily tects against corrosion If necessary, check that the lock and Spray dry lubricant on moving locking parts and locking parts can be moved easily replace seals if necessary Seals, flange, contact hazard protection...

  • Page 123: Cleaning

    ➢ Do not use compressed air for cleaning. ➢ No wet cleaning. ➢ Remove all dirt. Hager supplies a cleaning agent for plastic surfaces; the order number is VZ404. Technical changes reserved...

  • Page 124: Decommissioning, Disassembly And Disposal

    9 Decommissioning, disassembly and disposal Decommissioning Decommissioning only by electrically skilled persons. ➢ Switch off the system ➢ Observe the residual energies, residual voltages and residual heat ➢ Disconnect the system and supply lines from all poles and on all sides ➢...

  • Page 125: List Of All Product Codes

    10 List of all product codes Product code Page Product code Page Product code Page Product code Page FD00P5 FWU42K2 FWU62GS FZ001N FWU00C3 FWU42K3 FWU62K FZ001NV1 FWU00C4 FWU42L FWU62K1 FZ002F FWU00C5 FWU42M2 FWU62K2 FZ002F1 FWU00C6 FWU42S FWU62K3 FZ002FM FWU00C7 FWU42S1 FWU62L FZ002FM2 FWU00C8...
  • Page 126 Product code Page Product code Page Product code Page Product code Page FZ010N FZ022NV1 FZ142N FZ450N FZ010NM FZ023F FZ142NM FZ451 FZ010NM2 FZ023N 46, 48 FZ142NV1 FZ451N FZ010NV FZ023NV 46, 48 FZ143F FZ452 FZ010NV1 FZ026F FZ143FM2 FZ452N FZ011F FZ026FM FZ143N FZ453 FZ011FM FZ026FM2 FZ143NM...
  • Page 127 Product code Page Product code Page Product code Page Product code Page UM00M6 UN41U1 US51A5 UZ41M5 UM00S1 UN42TN US61A5 UZ41M6 UM00S2 UN51TN UT22C UZ42M5 UM00S3 UN51U2 UT44EN UZ51M5 UM00Z0 UN52TN UW31U UZ51M6 UM31UK UN61TN UW31UA UZ52M5 UM41UK UN61U2 UW41U UZ61M5 UM51UK UN61U3 UW41UA...

  • Page 128: Glossary

    Glossary 11 Glossary Degree of pollution The degree of pollution defines the ambient conditions of a switching device. If the switching device is installed in a housing, the ambient conditions within the housing apply. The degree of pollution according to EN (IEC) 61439 refers to the ambient conditions that are intended for the switchgear and controlgear assembly.
  • Page 129 Glossary Devices or replacement components intended for operation by ordinary persons: Protection against contact with live parts must be in place when operating devices or replacing components. The IK code against mechanical impacts must be at least IK05 for indoor installation.
  • Page 130 Glossary IP protection type/IP degree of protection The protection type indicates the suitability of electrical equipment, and therefore also of switchgear and controlgear assemblies, for use in different environmental conditions. For each switchgear and controlgear assembly, the protection type is specified with the IP code according to IEC 60529 and verified according to EN (IEC) 61439.

  • Page 131: Index

    UM00Mx multimedia set • 102 FWUxxA • 30 UN0xFN vertical uprights • 81 FWUxxD • 31 univers FW internal fitting system • 71 FWUxxGS • 32 Universal accessories in detail • 105 FWUxxK • 33 US00Sx multimedia covers • 101 FWUxxK1 •...
  • Page 132 Index Wall installation • 66 Wall installation measurement/dimensions • 66 Wall installation options • 68 Technical changes reserved...
  • Page 136 Hager Electro GmbH and Co. KG Zum Gunterstal 66440 Blieskastel, Germany Tel.: +49 6842 945-0 Fax: +49 6842 945-4625 hager.de 6LE007228C V1.2 03.2023...

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